Kinroad 250GK Owner's Manual
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Kinroad 250GK Owner's Manual

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250GK (double-seat): Ownr`s Manual
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  • Page 1 250GK (double-seat): Ownr`s Manual...

  • Page 2: Table Of Contents

    250GK (double-seat): Ownr`s Manual Contents 1. FOREWORD----------------------------------------------------------------------------------------------------3 2. A FEW WORDS ABOUT SAFETY------------------------------------------------------------------------4 3. IMPORTANT SAFETY INFORMATION-----------------------------------------------------------------5 4. SAFETY LABELS---------------------------------------------------------------------------------------------10 5. ARE YOU READY TO DRIVE?--------------------------------------------------------------------------- 10 6. IS YOUR VEHICLE READY TODRIVE?----------------------------------------------------------------15 7. SAFE DRIVING PRECAUTIONS--------------------------------------------------------------------------18 8. SPECIFICATIONS--------------------------------------------------------------------------------------------23 9. OPERATION-------------------------------------------------------------------------------------------------- 26 10.

  • Page 3: Foreword

    250GK (double-seat): Ownr`s Manual FOREWORD Thank you for choosing our double seat BUGGY. We hope you will have fun with it. Before you start operating on the BUGGY. please read through this Owner's Manual carefully as it contains important safety and maintenance information. Failure to follow the warnings contained in this manual can result in serious injuries.

  • Page 4: A Few Words About Safety

    250GK (double-seat): Ownr`s Manual A FEW WORDS ABOUT SAFETY In order to keep everyone safe, you must take responsibility for the safe operation of your BUGGY. To help you make informed decisions about safety, we have provided operating procedures and other information on labels and in this manual.

  • Page 5: Important Safety Information

    250GK (double-seat): Ownr`s Manual “WARNING”, or “CUATION”. These signal words mean: Physical harm may result from failure to adhere to the instructions that are described within the WARNING labels. Safety Headings: such as Important Safety Reminders or Important Safety Precautions, Safety Section: such as Buggy Safety.
  • Page 6 250GK (double-seat): Ownr`s Manual There is much that you can do to protect yourself when you drive. You'll find many helpful recommendations throughout this manual. The following are a few that we consider most important. Follow the Age Recommendation It is strongly recommended that no one under the age of 16 be permitted to drive this BUGGY without adult supervision.
  • Page 7 250GK (double-seat): Ownr`s Manual Take Time to Learn & Practice Even if you have driven other BUGGY, take time to become familiar with how this BUGGY works and handles. Practice in a safe area until you’ve built your skills and gotten accustomed to this Buggy’s size and weight.
  • Page 8 250GK (double-seat): Ownr`s Manual Don't Drink and Drive Alcohol and driving don't mix. Even one drink can reduce your ability to respond to changing conditions, and your reaction ability gets worse with every additional drink. So don't drink and drive, and don't let your friends drink and drive either.
  • Page 9 250GK (double-seat): Ownr`s Manual Skidding or Sliding The terrain surface can be a major factor affecting turns. Skidding a turn is more likely to occur on slippery surfaces such as snow, ice, mud and loose gravel. If you skid on ice, you may lose all directional control.

  • Page 10: Safety Labels

    250GK (double-seat): Ownr`s Manual SAFETY LABELS The labels should be considered permanent parts of the BUGGY. If a label comes off or becomes hard to read, contact your dealer for warning labels replacements. ARE YOU READY TO DRIVE? Before each drive you need to make sure you and your BUGGY are both ready to drive.
  • Page 11 250GK (double-seat): Ownr`s Manual Before you drive your BUGGY for the first time, we urge you to: • Read this owner's manual and the labels on your BUGGY carefully; • Make sure you understand all the safety messages; • Know how to operate all the controls;...
  • Page 12 250GK (double-seat): Ownr`s Manual when you drive. The following suggestions will help you choose the proper driving gears. Helmets and Eyes Protection Your helmet is your most important piece of driving gear because it offers the best protection against head injuries. A helmet should fit your head comfortably and securely.
  • Page 13 250GK (double-seat): Ownr`s Manual Additional Driving Gears In addition to a helmet and eye protection, we also recommend: • Sturdy off-road motorcycle boots to help protect your feet, ankles, and lower legs. • Off-road motorcycle gloves to help protect your hands.
  • Page 14 250GK (double-seat): Ownr`s Manual Age Recommendation It is strongly recommended that no one under the age of 16 be permitted to operate this BUGGY without adult supervision. No Alcohol or Drugs Alcohol, drugs and Buggies don't mix. Even a small amount of alcohol can impair your ability to operate a BUGGY safely.

  • Page 15: Is Your Vehicle Ready Todrive

    250GK (double-seat): Ownr`s Manual IS YOUR VEHICLE READY TO DRIVE? Before each drive, it is important to inspect your BUGGY and make sure any problems you’ve found are corrected. A pre-drive inspection is a must, not only for safety, but because having a breakdown, or even a flat tire, can be a major inconvenience.
  • Page 16 250GK (double-seat): Ownr`s Manual Engine Oil: Check the level and add oil if needed. Check for leaks. Fuel: Check the level and add fuel if needed. Also make sure the fuel filling cap is securely fastened. check for leaks. Tires: Use a gauge to check the air pressure. Adjust if needed. Also look for signs of damages or excessive wear.
  • Page 17 250GK (double-seat): Ownr`s Manual sure there is no brake fluid leakage. Engine Stop Button: When engine is running, press and hold the Engine Stop Button for two seconds to make sure the engine stops. Steering Wheel: Check that the wheels turn properly as you turn the steering wheel.

  • Page 18: Safe Driving Precautions

    250GK (double-seat): Ownr`s Manual pipe is located at lower locations of the water tank, therefore, start the engine after water filling. SAFE DRIVING PRECAUTIONS Off-Road Use Only Your BUGGY and its tires are designed and manufactured for off-road use only, not for pavement.
  • Page 19 250GK (double-seat): Ownr`s Manual Drivers of street vehicles may have difficulty seeing and avoiding you, which could lead to a collision. In many states it is illegal to operate Buggies on public streets, roads and highways. Keep Hands and Feet on Controls Always keep both hands on the steering wheel and both feet on the foot controls when driving your BUGGY.
  • Page 20 250GK (double-seat): Ownr`s Manual Control Speed Driving at excessive speed increases the chances of an accident. In choosing a proper speed, you need to consider the capability of your BUGGY, the terrain, visibility and other operating conditions, plus your own skills and experience.
  • Page 21 250GK (double-seat): Ownr`s Manual holes in time to react.) Never drive past the limit of visibility. Maintain a safe distance between your BUGGY and other off-road vehicles. Always exercise caution and use extra care on rough, slippery and loose terrain.
  • Page 22 250GK (double-seat): Ownr`s Manual Do Not Perform Stunts You should always operate your BUGGY in a safe and reasonable manner. When driving, always keep all four wheels on the ground.

  • Page 23: Specifications

    250GK (double-seat): Ownr`s Manual SPECIFICATIONS DIMENSIONS Overall Length 2485mm Overall Width 1480mm Overall Height 1500mm Wheelbase 1605mm ENGINE Model 172MM Type Forced water-cooled, single cylinder, 4-Stroke Engine Capacity 250cc Bore × Stroke 72mm × 60mm Compression Ratio 10：1 Max Power...
  • Page 24 250GK (double-seat): Ownr`s Manual Standard Power 10.5kw/ 6500 rpm Max Torque 17.6N.m/5500 rpm Idling Speed 1500±100rpm Min Fuel Consumption 354g/KW.h Fuel Type SAE 90# or above (unleaded) Lubricate Oil SAE 10W/30SF Displacement 244ml Ignition C.D.I. Starting Electric Spark Plug Clutch...
  • Page 25 250GK (double-seat): Ownr`s Manual Primary Transmission Ratio 2.2-0.9 Reduction Ratio Cooling Water-cooled Cooling Fluid Anticorrosive, Anti-freeze Size 422mm×430mm×527mm Net Weight 31.5 kg CAPACITIES Fuel tank 9.5L Starting Electric Top speed 65km/h CHASSIS Brake system Hydraulic disc, left foot control TIRE PRESSURE...

  • Page 26: Operation

    250GK (double-seat): Ownr`s Manual Rear 200kpa WEIGHT Net Weight 325kg OPERATION A. Operation controls WARNING - Do not attempt to start or operate the engine until completely familiar with the location and use of each control necessary to operate this vehicle. The operator must know how to stop this machine before starting and driving it.
  • Page 27 250GK (double-seat): Ownr`s Manual b. Brake The brake is located on the left side of the vehicle. Applying pressure to the pedal draws the brake calipers around the brake pumps (one at the rear wheel, two at the front wheel) and slows or stops the kart.
  • Page 28 250GK (double-seat): Ownr`s Manual at formal RPM (Warning: Don't crank starter more than 5 seconds at one time). d. Engine Stop Button Important-----stop button test. Before driving this vehicle, test the Engine Stop Button to assure that it is operating properly. With the engine running, move the Stop Button to the “OFF”...
  • Page 29 250GK (double-seat): Ownr`s Manual free play. Make sure there is no brake fluid leakage. Adjust if necessary. d. Check Tires. Check tires condition and pressure. The pressure on both Front and Rear tire is 15kPa and 20kPa. e. Check Drive Chain. Check for chain's condition and tension. Lubricate if necessary.
  • Page 30 250GK (double-seat): Ownr`s Manual （double-seat ） Carrier comp,rear Radiator Seat Steering wheel Brake pedal Headlight Front wheel Rear wheel Reverse handle Brake handle...
  • Page 31 250GK (double-seat): Ownr`s Manual (double -seat) Brake handle（Newsfashioned） Muffler Reverse handle Drive chain Reverse assy...
  • Page 32 250GK (double-seat): Ownr`s Manual C. Preparation Before Starting The Engine (1) Check the engine fasteners before starting. (2) Fill in fuel, lubrication oil and anticorrosive antifreeze as specified. Oil Capacity: Crankcase: 1.0 L; Transmission box: 0.2 L Anticorrosive antifreeze capacity: Radiator: 750cc; Reserved water tank: 300cc; Total: 1050cc Way of adding antifreeze: a) Remove the radiator cover and add antifreeze to the top.
  • Page 33 250GK (double-seat): Ownr`s Manual D. Passengers The vehicle allows for two riders only for the double seat unit and one rider only for the single seat unit. Combine maximum weight of driver and the passenger for the double seat unit should not exceed 180kg or 400lbs.
  • Page 34 250GK (double-seat): Ownr`s Manual b. Move seat to desired position. c. Be sure seat adjustment handle snaps back into place and that seat is locked into position. F. Starting and Operating Instructions a. Before starting the engine, be sure that the driver is seated properly in the BUGGY and tighten the seatbelt.
  • Page 35 250GK (double-seat): Ownr`s Manual d. The turning radius of this BUGGY is small and agile, so the centrifugal force is very high when turning at high speed. Slow down to a more controllable speed when turning to prevent the BUGGY from rolling over.
  • Page 36 250GK (double-seat): Ownr`s Manual Press the button with the throttle slightly opened. (4) In cold weather, warm up the engine for several minutes at the idle speed. Then speed up after the operation temperature is reached. (5) In hot weather, avoid running the engine at the idle speed for a long time. It may overheat the engine.

  • Page 37: Service Instructions

    250GK (double-seat): Ownr`s Manual (5) Avoid speeding up suddenly or running the engine at a high speed without loading. (6) Maintain the vehicle according to service intervals. Repair as soon as possible if necessary. (7) After the running-in period, clean the crankcase and replace oil; remove the carbon on the top of the piston and in the combustion chamber;...
  • Page 38 250GK (double-seat): Ownr`s Manual B. Spark Plug a. Remove the spark plug and inspect it each time you change the oil. (Use a spark plug wrench) The electrodes should be kept clean and free of carbon. The presence of carbon or excess oil will greatly reduce proper engine performance.
  • Page 39 250GK (double-seat): Ownr`s Manual Prepare a 50r/w tachometer before adjustment. a. Warm up the engine (5~10 min) b. Tighten the airscrew gentle. Back out 2-3/8 turns counter clockwise. c. Connect the tachometer, adjust the throttle to limit the idle speed. The standard value is (1700 RPM).
  • Page 40 250GK (double-seat): Ownr`s Manual F. Chain Lubrication To increase chain life, it should be lubricated with a spray on type chain lubricant. G. Chain Adjustment Check the chain adjustment after first two hours of use. Readjust if it has more than 1/2" flex.
  • Page 41 250GK (double-seat): Ownr`s Manual H. Adjustment of Front Shock There are five adjustable positions on each shock. The default position is in the middle set by manufacturer. Use a round nut wrench as you adjust the shock. The tension of shock spring will increase as you screw to the left.
  • Page 42 250GK (double-seat): Ownr`s Manual J. Engine Maintenance (1) Daily Maintenance a) Remove the dust and dirt on the surface. b) Check all the exterior fasteners at the joints. Fasten or replace if necessary. c) Check the oil leakage and the compression at the mating surface d) Check the engine oil.
  • Page 43 250GK (double-seat): Ownr`s Manual b) Remove the dust in the air cleaner element. (Don’t dip in water or oil.) Replace if dust is too much or if there is damp. Note: Don’t apply any lubrication oil or any other oil on the element. Otherwise it may cause damage to the transmission belt.
  • Page 44 250GK (double-seat): Ownr`s Manual f) Check the cooling devices: Check if the water tank and the water pipe leak. Check if the water in the subsidiary water tank is between the upper limit (1) and lower limit (3). If water is insufficient, please open the cap (2) and add water to the upper limit.

  • Page 45: Repair

    250GK (double-seat): Ownr`s Manual a) Finish 100 hours maintenance. b) Clean the crankcase and replace oil. c) Check if the oil seals leak. Replace if necessary. (5) 300 Hours Maintenance a) Finish 150 hours maintenance. b) Check if the parts of the clutch and the transmission are normal. Adjust or replace if necessary.
  • Page 46 250GK (double-seat): Ownr`s Manual Do not disassemble the castle nuts when you replace the front wheels. It is only necessary to tighten the nuts so that the wheel turns freely on the axle with minimum endplay. Tighten the nuts after replacing the wheels.

  • Page 47: Periodical Check And Service

    250GK (double-seat): Ownr`s Manual PERIODICAL CHECK AND SERVICE The maintenance intervals in the following table are based upon average riding conditions. Riding in unusually dusty areas require more frequent servicing A: adjust C: clean I: inspect, clean or replace if necessary. L: lubricate R: replace...

  • Page 48: Wiring Diagram

    250GK (double-seat): Ownr`s Manual Circuit diagram STARTING RELAY BATTERY V 6.5AH G/Y G LIGHT SWITCH RECTIFIER HORN SWITCH IGNITION SWITCH ES STOP SKY-BLUE HORN SPEED SENSOR COIL COMP. IGNITION...

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