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Related Manuals for Kinroad XT150GK-8
Summary of Contents for Kinroad XT150GK-8
- Page 1 Owner`s Manual Owner`s Manual Owner`s Manual Owner`s Manual OWNER`S MANUAL(GK150)
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Page 2: Limited Warranty
This warranty does not apply to any part that in opinion of seller was defective because of improper maintenance, improper assembly, alterations, abuse, negligence or accident. Should warranty service be required on your vehicle during the 180 days warranty period, please contact your nearest authorized KINROAD dealer for repairs. - Page 3 KINROAD has the right to make changes without notice.
- Page 4 Owner`s Manual Owner`s Manual Owner`s Manual Owner`s Manual Contents FOREWORD----------------------------------------------------------------------------------------------------5 A FEW WORDS ABOUT SAFETY-------------------------------------------------------------------------5 IMPORTANT SAFETY INFORMATION------------------------------------------------------------------7 SAFETY LABELS---------------------------------------------------------------------------------------------11 ARE YOU READY TO DRIVE?--------------------------------------------------------------------------- 11 IS YOUR VEHICLE READY TODRIVE?----------------------------------------------------------------16 SAFE DRIVING PRECAUTIONS--------------------------------------------------------------------------18 SPECIFICATIONS--------------------------------------------------------------------------------------------23 OPERATION-------------------------------------------------------------------------------------------------- 26 10. SERVICE INSTRUCTIONS---------------------------------------------------------------------------------36 11.
- Page 5 BUGGY. We hope you will have a pleasant experience with our products and thanks again for choosing KINROAD. In order to keep everyone safe, you must take responsibility for the safe operation of your BUGGY.
- Page 6 Owner`s Manual Owner`s Manual Owner`s Manual Owner`s Manual you or others. It is not practical or possible to warn you about all hazards associated with operating or maintaining a BUGGY; you must use your own good judgment. You will find important safety information in a variety of forms, including; Safety Labels - On the BUGGY.
- Page 7 Owner`s Manual Owner`s Manual Owner`s Manual Owner`s Manual This entire manual is filled with important safety information—please read it carefully. Your BUGGY will provide you with many years of service and pleasure providing you take responsibility for your own safety and understand the challenges you can meet while driving. There is much that you can do to protect yourself when you drive.
- Page 8 Owner`s Manual Owner`s Manual Owner`s Manual Owner`s Manual Drive Off-Road Only Your BUGGY is designed and manufactured for off-road use only. The tires are not made for pavement, and the BUGGY does not have turn signals and other features required for use on public roads. If you need to cross a paved or public road, get off and walk your BUGGY across.
- Page 9 Owner`s Manual Owner`s Manual Owner`s Manual Owner`s Manual Drive within Your Limits Pushing limits is another major cause of BUGGY accidents. Never drive beyond your personal abilities or faster than conditions warrant. Remember that alcohol, drugs, fatigue, and inattention can significantly reduce your ability to make good judgments and drive safely.
- Page 10 Owner`s Manual Owner`s Manual Owner`s Manual Owner`s Manual Keep away from moving parts of the BUGGY The operator of the BUGGY should never place their hands or other parts of their body near any moving part of the BUGGY. Failure to adhere to this warning will cause physical harm to your body. Skidding or Sliding The terrain surface can be a major factor affecting turns.
- Page 11 Owner`s Manual Owner`s Manual Owner`s Manual Owner`s Manual The labels should be considered permanent parts of the BUGGY. If a label comes off or becomes hard to read, contact your dealer for warning labels replacements. Before each drive you need to make sure you and your BUGGY are both ready to drive.
- Page 12 Owner`s Manual Owner`s Manual Owner`s Manual Owner`s Manual • Have adult present if under 16 years old. Before each drive, be sure: • You feel well and are in good physical and mental condition. • You are wearing an approved motorcycle helmet (with chin strap tightened securely), eye protection, and other protective clothing.
- Page 13 Owner`s Manual Owner`s Manual Owner`s Manual Owner`s Manual injuries. A helmet should fit your head comfortably and securely. An open-face helmet offers some protection, but a full-face helmet offers more. Regardless of the style, look for a DOT (Department of Transportation) sticker in any helmet you buy. Always wear a face shield or goggles to protect your eyes and help your vision.
- Page 14 Owner`s Manual Owner`s Manual Owner`s Manual Owner`s Manual protector. Driver Training Developing your driving skills is an on-going process. Even if you have driven other Buggies, take time to become familiar with how this BUGGY works and handles. Practice driving the BUGGY in a safe area to build your skills.
- Page 15 Owner`s Manual Owner`s Manual Owner`s Manual Owner`s Manual No Alcohol or Drugs Alcohol, drugs and Buggies don't mix. Even a small amount of alcohol can impair your ability to operate a BUGGY safely. Likewise, drugs---even if prescribed by a physician---can be dangerous while operating a BUGGY.
- Page 16 Owner`s Manual Owner`s Manual Owner`s Manual Owner`s Manual Before each drive, it is important to inspect your BUGGY and make sure any problems you find are corrected. A pre-drive inspection is a must, not only for safety, but because having a breakdown, or even a flat tire, can be a major inconvenience.
- Page 17 Owner`s Manual Owner`s Manual Owner`s Manual Owner`s Manual Tires: Use a gauge to check the air pressure. Adjust if needed. Also look for signs of damages or ● excessive wear. Nuts & Bolts: Check the wheels to see that the axle nuts are tightened. Use a wrench to make sure all ●...
- Page 18 Owner`s Manual Owner`s Manual Owner`s Manual Owner`s Manual Steering Wheel: Check that the wheels turn properly as you turn the steering wheel. ● Cable: Check the cable housing for wear. Check the fittings for looseness. Replace or tighten as ● needed.
- Page 19 Owner`s Manual Owner`s Manual Owner`s Manual Owner`s Manual When driving off-road, also remember to always obey local off-road driving laws and regulations. Obtain permission to drive on private property. Avoid posted areas and obey "no trespassing" signs. You should never drive your BUGGY on public streets, roads or highways, even if they are not paved. Drivers of street vehicles may have difficulty seeing and avoiding you, which could lead to a collision.
- Page 20 Owner`s Manual Owner`s Manual Owner`s Manual Owner`s Manual Control Speed Driving at excessive speed increases the chance of an accident. In choosing a proper speed, you need to consider the capability of your BUGGY, the terrain, visibility and other operating conditions, plus your...
- Page 21 Owner`s Manual Owner`s Manual Owner`s Manual Owner`s Manual Use Care on Unfamiliar or Rough Terrain Before driving in a new area, always check the terrain thoroughly. Don't drive fast on unfamiliar terrain or when visibility is limited. (It’s sometimes difficult to see obstructions like hidden rocks, bumps, or holes in time to react.) Never drive past the limit of visibility.
- Page 22 Owner`s Manual Owner`s Manual Owner`s Manual Owner`s Manual Do Not Perform Stunts You should always operate your BUGGY in a safe and reasonable manner. When driving, always keep all four wheels on the ground.
- Page 23 Owner`s Manual Owner`s Manual Owner`s Manual Owner`s Manual DIMENSIONS double-seat Overall Length 2330mm/2495 mm (XT150GK-7) Overall Width 1480mm Overall Height 1480mm Wheelbase 1580mm ENGINE Model 1P57QMJ Type SINGLE EYLINDER,4-Strokes, Air Cool Engine Capacity 149.6 cc Bore x Stroke 57.4×57.8 Compression Ratio 9.5:1 Max Power 6.5/7500 kW/rpm...
- Page 24 Owner`s Manual Owner`s Manual Owner`s Manual Owner`s Manual Idle Speed 1500+/-100rpm ≤2.8(1/100km) Min Fuel Consumption Fuel Type SAE 90# or above (unleaded) Lubricate Oil SAE 10W/30SF Displacement 149.6ml Ignition C.D.I. Starting Electric Spark Plug A7RTC Clutch Automatic, Centrifugal, Dry, Shoe type Generator Outer Rotor, Flywheel Carburetor...
- Page 25 Owner`s Manual Owner`s Manual Owner`s Manual Owner`s Manual Primary Transmission Ratio 2.800（42/15） Reduction Ratio 3.076（40/13） Cooling Air Cool Net Weight 28.0 kg CAPACITIES Fuel tank 9.0L Starting Electric Climbing Top speed 60km/h CHASSIS Brake system Hydraulic disc, left foot control TIRE PRESSURE Front 194kpa/175kpa...
- Page 26 Owner`s Manual Owner`s Manual Owner`s Manual Owner`s Manual WEIGHT Net Weight 241kg A. Operation controls WARNING - Do not attempt to start or operate the engine until completely familiar with the location and use of each control necessary to operate this vehicle. The operator must know how to stop this machine before starting and driving it.
- Page 27 Owner`s Manual Owner`s Manual Owner`s Manual Owner`s Manual b. Brake The brake is located on the left side of the vehicle. Applying pressure to the pedal draws the brake calipers around the brake pumps (one at the rear wheel, two at the front wheel) and slows or stops the kart.
- Page 28 Owner`s Manual Owner`s Manual Owner`s Manual Owner`s Manual at one time). d. Engine Stop Button Important-----stop button test. Before driving this vehicle, test the Engine Stop Button to assure that it is operating properly. With the engine running, move the Stop Button to the “OFF” position. a.
- Page 29 Owner`s Manual Owner`s Manual Owner`s Manual Owner`s Manual free play. Make sure there is no brake fluid leakage. Adjust if necessary. d. Check Tires. Check tires condition and pressure. The pressure on both Front and Rear tire is 15kPa and 20kPa.
- Page 30 Owner`s Manual Owner`s Manual Owner`s Manual Owner`s Manual...
- Page 31 Owner`s Manual Owner`s Manual Owner`s Manual Owner`s Manual C. Preparation Before Starting The Engine (1) Check the engine fasteners before starting. (2) Fill in fuel, lubrication oil and anticorrosive antifreeze as specified. Oil Capacity: Crankcase: 0.8-1.0 L; Transmission box: 0.11L...
- Page 32 Owner`s Manual Owner`s Manual Owner`s Manual Owner`s Manual D. Passengers The vehicle allows for two riders only for the double seat unit and one rider only for the single seat unit. Combine maximum weight of driver and the passenger for the double seat unit should not exceed 180kg or 400lbs.
- Page 33 Owner`s Manual Owner`s Manual Owner`s Manual Owner`s Manual b. Move seat to desired position. c. Be sure seat adjustment handle snaps back into place and that seat is locked into position. F. Starting and Operating Instructions a. Before starting the engine, be sure that the driver is seated properly in the BUGGY and tighten the seatbelt.
- Page 34 Owner`s Manual Owner`s Manual Owner`s Manual Owner`s Manual d. The turning radius of this BUGGY is small and agile, so the centrifugal force is very high when turning at high speed. Slow down to a more controllable speed when turning to prevent the BUGGY from rolling over.
- Page 35 Owner`s Manual Owner`s Manual Owner`s Manual Owner`s Manual Press the button with the throttle slightly opened. (4) In cold weather, warm up the engine for several minutes at the idle speed. Then speed up after the operation temperature is reached. (5) In hot weather, avoid running the engine at the idle speed for a long time.
- Page 36 Owner`s Manual Owner`s Manual Owner`s Manual Owner`s Manual (5) Avoid speeding up suddenly or running the engine at a high speed without loading. (6) Maintain the vehicle according to service intervals. Repair as soon as possible if necessary. (7) After the running-in period, clean the crankcase and replace oil; remove the carbon on the top of the piston and in the combustion chamber;...
- Page 37 Owner`s Manual Owner`s Manual Owner`s Manual Owner`s Manual B. Spark Plug a. Remove the spark plug and inspect it each time you change the oil. (Use a spark plug wrench) The electrodes should be kept clean and free of carbon. The presence of carbon or excess oil will greatly reduce proper engine performance.
- Page 38 Owner`s Manual Owner`s Manual Owner`s Manual Owner`s Manual Prepare a 50r/w tachometer before adjustment. a. Warm up the engine (5~10 min) b. Tighten the airs crew gentle. Back out 2-3/8 turns counter clockwise. c. Connect the tachometer, adjust the throttle to limit the idle speed. The standard value is (1700 RPM). d.
- Page 39 Owner`s Manual Owner`s Manual Owner`s Manual Owner`s Manual that water tank fan is free of debris for proper cooling. E. Vehicle Lubrication Lubricate the vehicle every 90 days of use. Apply several drops of oil in the specific points. F. Chain Lubrication To increase chain life, it should be lubricated with a spray on type chain lubricant.
- Page 40 Owner`s Manual Owner`s Manual Owner`s Manual Owner`s Manual c. Repeat the above two steps until chain is adjusted to desired fit. H. Adjustment of Front Shock There are five adjustable positions on each shock. The default position is in the middle set by manufacturer. Use a round nut wrench as you adjust the shock.
- Page 41 Owner`s Manual Owner`s Manual Owner`s Manual Owner`s Manual J. Engine Maintenance (1) Daily Maintenance a) Remove the dust and dirt on the surface. b) Check all the exterior fasteners at the joints. Fasten or replace if necessary. c) Check the oil leakage and the compression at the mating surface d) Check the engine oil.
- Page 42 Owner`s Manual Owner`s Manual Owner`s Manual Owner`s Manual b) Remove the dust in the air cleaner element. (Don’t dip in water or oil.) Replace if dust is too much or if there is damp. Note: Don’t apply any lubrication oil or any other oil on the element. Otherwise it may cause damage to the transmission belt.
- Page 43 Owner`s Manual Owner`s Manual Owner`s Manual Owner`s Manual (3) 100 Hours Maintenance a) Finish the 50 hours maintenance. b) Remove the cylinder cover and cylinder body and remove the carbon on the cylinder cover, cylinder body, the piston top and the in/ex valve, etc. c) Clean the inner part of the crankcase.
- Page 44 Owner`s Manual Owner`s Manual Owner`s Manual Owner`s Manual b) Check if the parts of the clutch and the transmission are normal. Adjust or replace if necessary. (6) 500 Hours Maintenance a) Finish 300 hours maintenance. b) Disassemble the engine (except the crankshaft con’rod). Check the parts for wear.
- Page 45 Owner`s Manual Owner`s Manual Owner`s Manual Owner`s Manual B. Rear Wheel Replacement Do not disassemble the castle nuts when you replace the rear wheels. It is only necessary to tighten the nuts so that the wheel turns freely on the axle with minimum endplay. Tighten the nuts and put on the cotter Pin after replacing the wheels.
- Page 46 Owner`s Manual Owner`s Manual Owner`s Manual Owner`s Manual The maintenance intervals in the following table are based upon average riding conditions. Riding in unusually dusty areas require more frequent servicing Items First week Monthly Quarterly Yearly Tire pressure/wear, Brake performance, Tightness of screws Air cleaner Carburetor...
- Page 47 Owner`s Manual Owner`s Manual Owner`s Manual Owner`s Manual WIRING DIAGRAM CIGAR LIGHTER START RELAY BATTERY Y/G BR 12V 150A V 6.5AH LIGHT SWITCH R G/W BRAKE SWITCH HORN SWITCH IGNITION SWITCH RECTIFIER ES STOP STARTING RELAY COIL COMP. IGNITION...