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Table of Contents
Related Manuals for ABB PRO-33.0-TL Series
Summary of Contents for ABB PRO-33.0-TL Series
- Page 1 ABB solar inverters Product manual PRO-33.0-TL string inverters...
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Page 2: List Of Related Manuals
List of related manuals PRO-33.0-TL manuals Code (English) PRO-33.0-TL Quick installation and start-up guide 3AUA0000123263 PRO-33.0-TL Product manual 3AUA0000123261 PRO-33.0-TL Service menu guide 3AXD50000015823 Option manuals and guides FIO-01 Digital I/O extension user’s manual 3AFE68784921 FIO-11 Analog I/O extension user’s manual 3AFE68784930 VSN700 data logger All manuals are available in PDF format on the Internet. - Page 3 Product manual PRO-33.0-TL string inverters Table of contents 1. Safety 5. Mechanical installation 6. Electrical installation 8. Start-up 2015 ABB Oy. All Rights Reserved. 3AUA0000123261 Rev B EFFECTIVE: 2015-06-18...
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Page 5: Table Of Contents
Table of contents 5 Table of contents List of related manuals ............2 1. - Page 6 6 Table of contents Photovoltaic array and inverter compatibility ........35 String fuse nominal current rating IFN .
- Page 7 Table of contents 7 Control cable connections ........... . 62 Connection area layout .
- Page 8 To connect the ABB PC tool to the inverter ....... .
- Page 9 Table of contents 9 14. Dimension drawing Inverter dimensions ............131 Required installation clearances .
- Page 10 10 Table of contents...
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Page 11: Safety
Safety 11 Safety Chapter contents • Use of warnings and symbols (p. 11) • Warning labels on the inverter (p. 13) • Intended use (p. 14) • Safety during installation and maintenance (p. 14) • General safety (p. 14) • Electrical safety (p. - Page 12 12 Safety Refer to the instructions. This symbol indicates that it is mandatory to read the documentation of the equipment. Direct current. This symbol indicates the presence of a direct electrical current. Alternating current. This symbol indicates the presence of an alternating electrical current.
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Page 13: Warning Labels On The Inverter
WARNING! DANGEROUS VOLTAGE! ATTENTION! TENSION DANGEREUSE! ACHTUNG! GEFÄHRLICHE SPANNUNG! ATTENZIONE! TENSIONE PERICOLOSA! ATENCION! VOLTAJE PELIGROSO! DIN V VDE 0126-1-1 PROTECTIVE CLASS: I Made in Italy www.abb.com/solar MODEL: SOLAR INVERTER PRO-33.0-TL-OUTD-SX-400 1100 V 400 V 3Ø dc max 580 - 950 V... -
Page 14: Intended Use
WARNING! Obey these instructions to prevent injury or death, or damage to the equipment. • Do not repair a malfunctioning unit. Contact your supplier, the local ABB representative or an Authorized Service Center for instructions. • Make sure that dust or water does not go into the inverter during installation. -
Page 15: Electrical Safety
Safety 15 Electrical safety WARNING! Obey these instructions to prevent physical injury or death, or damage to the equipment. Only qualified electricians can install and connect the inverter. Electrical safety rules • Obey all electrical safety regulations of the installation country or region. •... -
Page 16: Inverter Isolation
16 Safety Inverter isolation To isolate the inverter from external power sources: Open the main disconnector and circuit breaker(s) at the AC distribution board. Set the DC switch on the bottom of the inverter to the OFF position (-S and -SX models). -
Page 17: Grounding Safety (Pe)
Safety 17 To isolate the inverter from external power sources: Screw terminals (standard and -S model): a) Remove the first cover. Refer to First cover on page 50. b) Remove the DC input cover. Refer to 0.0 V input cover on page 51. -
Page 18: Safe Start-Up And Operation
18 Safety Safe start-up and operation WARNING! Obey these instructions to prevent injury or death, or damage to the equipment. Before you start the inverter • Get the required permits and approvals from the local authorities. • Tell the respective utility company about the grid connection. •... -
Page 19: Introduction
Introduction 19 Introduction Chapter contents • Applicability (p. 19) • Target audience (p. 19) • Contents of the manual (p. 20) • Related documents (p. 20) • Quick installation and start-up flowchart (p. 21) • Terms and abbreviations (p. 22) Applicability The manual is applicable to these units: Model... -
Page 20: Contents Of The Manual
20 Introduction Contents of the manual The chapters of the manual: Safety – Safety instructions for installation, commissioning, operation and maintenance. Hardware description – Description of the hardware, block diagrams, features and options. Installation requirements – Requirements for the installation area, power and control cabling, installation tools and electrical grid types. -
Page 21: Quick Installation And Start-Up Flowchart
Introduction 21 Quick installation and start-up flowchart Task Refer to: Plan the installation: Site conditions, inverter Installation requirements, page ratings, cables, cooling, installation area, Technical data, page equipment layout, compatibility with PV arrays PRO-33.0-TL Quick installation and start-up and other system equipment. guide Select the cables and fastening components. -
Page 22: Terms And Abbreviations
22 Introduction Terms and abbreviations Term/abbreviation Explanation Control board Inverter internal circuit board in which the inverter firmware runs. Electromagnetic compatibility Electromagnetic interference Input/Output IGBT Insulated-gate bipolar transistor Inverter Converts direct current and voltage to alternating current and voltage. Main disconnector A manually controlled isolation switch which can be locked in the open position. -
Page 23: Hardware Description
Hardware description 23 Hardware description Chapter contents • Unit overview (p. 23) • Layout drawing (p. 25) • Block diagrams (p. 26) • Features (p. 28) • Model identification label (p. 29) • Type designation label (p. 30) • Accessories (p. - Page 24 24 Hardware description The inverter has three models: Model Description PRO-33.0-TL-OUTD-400 1 DC input connection to an external string combiner box. The (Standard model) connection uses screw terminals. PRO-33.0-TL-OUTD-S-400 In addition to the standard model specification, it has an (-S model) integrated DC switch which isolates the PV array from the electrical grid.
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Page 25: Layout Drawing
Hardware description 25 Layout drawing No. Description No. Description First cover 10 Control board terminals Display and keypad Internal fan Second cover 12 External fans, 2 pcs (one on each side) Control unit 13 Cable glands for control cables, 3 pcs Monitored input surge protection 14 DC switch (-S &... -
Page 26: Block Diagrams
26 Hardware description Block diagrams Three-phase photovoltaic (PV) system • • L1, L2, L3, N, PE AC 230VAC 50/60Hz • No. Description Photovoltaic module/panel strings Array of PV modules/panels String combiner box (Standard & -S) 1 DC input connection (Standard & -S) or 8 parallel string connections (-SX) Three-phase string inverter Three-phase AC output... -
Page 27: Block Diagram
Hardware description 27 Block diagram Standard DC1(+) DC2(+) DC3(+) DC4(+) DC5(+) DC6(+) DC7(+) DC8(+) DC1(-) DC2(-) DC3(-) DC4(-) DC5(-) DC6(-) DC7(-) DC8(-) No. Component Description Input terminals DC cabling from the PV arrays with PV quick connectors (-SX) or with screw terminals (standard & -S) Input board with string Circuit board with optional string fuses for both poles (positive fuses (-SX) -
Page 28: Features
28 Hardware description Features Feature Description Automatic operation The inverter starts and stops automatically based on the amount of solar radiation. It connects to and disconnects from the electrical grid automatically according to country requirements. The inverter monitors itself and generates information to the user. DC reverse polarity The inverter has a short-circuit diode between the DC terminals to protection,... -
Page 29: Model Identification Label
Modbus RTU to this serial link, such as weather sensors, displays, media converters, dataloggers, etc. ABB offers a data logger that is compatible with the inverter. The data logger has an integrated web interface, and Ethernet and monitoring portal connectivity. -
Page 30: Type Designation Label
30 Hardware description Type designation label DIN V VDE 0126-1-1 PROTECTIVE CLASS: I Made in Italy www.abb.com/solar MODEL: SOLAR INVERTER PRO-33.0-TL-OUTD-SX-400 1100 V 400 V 3Ø dc max 580 - 950 V 50 / 60 Hz dc MPP 580 - 850 V φ... -
Page 31: Accessories
Hardware description 31 Accessories The inverter has two slots for I/O extension and fieldbus adapter modules: • SLOT 1 supports I/O extension modules: • FIO-01 Digital I/O extension module • FIO-11 Analog I/O extension module • SLOT 2 supports future fieldbus adapter modules. Connections and interfaces Refer to Connection diagram... - Page 32 32 Hardware description...
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Page 33: Installation Requirements
Installation requirements 33 Installation requirements Chapter contents • Installation area (p. 33) • Photovoltaic array and inverter compatibility (p. 35) • Short-circuit and thermal overload protection (p. 36) • Grid configurations (p. 36) • Power cable requirements (p. 37) • Control cable requirements (p. - Page 34 34 Installation requirements The supporting structure The installation space and fastenings must must be cooled support the weight of the adequately for all of the unit and must be non- equipment inside. Refer to flammable. Technical data on page Required installation clearances page 132.
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Page 35: Photovoltaic Array And Inverter Compatibility
Installation requirements 35 Photovoltaic array and inverter compatibility Make sure that: • The PV modules and DC cables are Protection Class II certified (double insulated). • The PV modules are not grounded to the DC+ or DC- terminals. • The PV modules are of the same type and that they have a IEC 61730 Class A rating. -
Page 36: Short-Circuit And Thermal Overload Protection
36 Installation requirements Short-circuit and thermal overload protection Inverter and AC output short-circuit protection The inverter has an automatic AC over-current trip function which limits inverter damage if there is, for example, an AC side short-circuit. Install an external circuit breaker at the AC distribution board to protect the AC cable according to the local regulations, the appropriate AC line voltage and the rated current of the inverter. -
Page 37: Power Cable Requirements
Installation requirements 37 Power cable requirements Select the DC and AC cables according to the local regulations and the following rules: • Use cables that are rated for at least 70 °C maximum permissible temperature of conductor in continuous use. •... -
Page 38: Control Cable Requirements
Recommended relay cable Cables with a braided metallic screen (for example, Lapp Kabel ÖLFLEX or equivalent) have been tested and approved by ABB. Recommended cable for Modbus over EIA/RS-485 Use a shielded twisted-pair cable (STP) with an impedance of 100…150 ohm with ®... -
Page 39: Cable Lengths For Eia/Rs-485 And Remote Control Unit Interfaces
Installation requirements 39 Cable lengths for EIA/RS-485 and remote control unit interfaces The approximate cable distance without termination, using a twisted-pair cable, 24 AWG or conductor diameter of 0.5 mm (0.2 mm Baud rate (bits/s) Distance (m) Baud rate (bits/s) Distance (m) 1,200 1,200... - Page 40 40 Installation requirements...
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Page 41: Mechanical Installation
Mechanical installation 41 Mechanical installation Chapter contents • Mechanical installation procedure (p. 41) • Shipping package (p. 42) • Unpack the delivery (p. 43) • Install the wall-mounting plate (p. 44) • Move the unit (p. 46) • Vertical installation to the wall-mounting plate (p. -
Page 42: Shipping Package
42 Mechanical installation Shipping package No. Description Shipping package Shipping cover Accessory tray with wall-mounting plate, installation accessories and manuals Inverter Shipping pallet... -
Page 43: Unpack The Delivery
Mechanical installation 43 Unpack the delivery 1. Examine the package for damage. 2. Before you open the package, read the package labels to make sure that the delivery is correct. 3. Move the inverter in its package to the installation area. 4. -
Page 44: Install The Wall-Mounting Plate
44 Mechanical installation Install the wall-mounting plate Refer to Dimension drawing on page for information on inverter dimensions and space requirements. Wall-mounting plate details 1. Wall-mounting plate (place behind inverter) CT min 2. Pilot securing point, 8.5 mm (0.33 in.) 3. -
Page 45: Installation Procedure
Mechanical installation 45 Installation procedure WARNING! Make sure that dust or other contaminants do not go into the inverter during the installation. WARNING! Make sure that the mounting surface can hold the weight of the unit. To install the wall-mounting plate: 1. -
Page 46: Move The Unit
46 Mechanical installation Move the unit WARNING! Use a hoist when you lift the heavy unit. The unit weighs approximately 67 kg (148 lbs) and is top heavy. Move the unit to the installation area. To install the wall-mounting plate, refer to Install the wall-mounting plate on page 44. -
Page 47: Vertical Installation To The Wall-Mounting Plate
Mechanical installation 47 Vertical installation to the wall-mounting plate 1. Tilt the unit to the upright position. 2. Lift the inverter from the lifting positions (a) on the sides of the connection area and stabilize it from the top. 3. Move the inverter on to the wall-mounting plate so that the inverter is slightly above the wall-mounting plate (b). -
Page 48: Tilted Installation To The Wall-Mounting Plate
48 Mechanical installation Tilted installation to the wall-mounting plate You can install the inverter to a tilted surface 10…90 degrees from horizontal. Do not install the inverter tilted to the front. 1. Lift the inverter from the lifting positions (a) on the sides of the connection area and stabilize it from the top. -
Page 49: Electrical Installation
Obey all applicable local laws and regulations. ABB does not assume any liability whatsoever for any installation which breaks the local laws or regulations. If you do not obey the recommendations given by ABB, the inverter may experience problems that the warranty does not cover. -
Page 50: Special Installation Tools
50 Electrical installation Special installation tools In addition to standard installation tools, you need these tools: • Torx drivers (T20, T25) • Philips screwdrivers (PZ1, PZ2) • Cable and wire strippers • Crimping tool and cable lugs • Multimeter First cover The electrical installation procedures can require you to remove the first cover. -
Page 51: Dc Input Cover
Electrical installation 51 DC input cover The electrical installation procedures can require you to remove the DC input cover. To remove the DC input cover, you must remove the first cover (refer to First cover page 50). WARNING! Completely isolate the unit from power sources before you open the cover. -
Page 52: Cable Routes
52 Electrical installation Cable routes If it is possible, install the input, output and control cables in separate trays. If the control cables must go over power cables, align them at an angle of 90 degrees. Make sure that the control cables are installed at least 20 cm (8 inches) from the DC input and AC output cables. -
Page 53: Insulation Test
Electrical installation 53 Insulation test Before the grid connection, the inverter measures the impedance between the DC terminals and ground. If the impedance is less than the preset value, the inverter shows a fault message and it does not connect to the grid. ... -
Page 54: Connection Diagram
54 Electrical installation Connection diagram Standard & -S X1:1 Data + X1:2 Data - X1:3 • DC + X1:4 +24 VDC • X1:5 DC - • X1:6 REM_ CTL_ENA X2:1 Data + X2:2 Data - X2:3 DC 1+ GND_A DC 1- SLOT 1 DC 8+ DC 8-... -
Page 55: Connection Procedure
Electrical installation 55 Connection procedure WARNING! Do not do electrical work on the unit unless you are a qualified electrician. Obey the instructions in Chapter Safety on page 11. Failure to obey the safety instructions can cause injury or death, electromagnetic interference and equipment malfunction. -
Page 56: Power Cable Connections
56 Electrical installation Power cable connections Refer to Power cable requirements on page 37. Connection area layout 0 OFF No. Description Cable glands for control cables: • 1x M32 with a plug insert with four 8 mm holes and plugs. •... -
Page 57: Ac Cabling Connection
Electrical installation 57 AC cabling connection WARNING! Do not do electrical work on the unit unless you are a qualified electrician. Obey the instructions in Chapter Safety on page 11. Failure to obey the safety instructions can cause injury or death, electromagnetic interference and equipment malfunction. - Page 58 58 Electrical installation To connect the AC cable: 10. Before you put the connector housing in place, make sure that the rubber seal is in position in the inverter frame. 11. Tighten the 4 screws to 4 N·m. 12. Tighten the cable gland of the connector housing to 7.5 N·m.
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Page 59: Dc Cabling Connection For Standard And -S Models
Electrical installation 59 DC cabling connection for standard and -S models WARNING! Do not do electrical work on the unit unless you are a qualified electrician. Obey the instructions in Chapter Safety on page 11. Failure to obey the safety instructions can cause injury or death, electromagnetic interference and equipment malfunction. -
Page 60: Dc Cabling Connection For The -Sx Model
60 Electrical installation DC cabling connection for the -SX model WARNING! Do not do electrical work on the unit unless you are a qualified electrician. Obey the instructions in Chapter Safety on page 11. Failure to obey the safety instructions can cause injury or death, electromagnetic interference and equipment malfunction. -
Page 61: Dc Pv Quick Connector Assembly (-Sx)
Electrical installation 61 DC PV quick connector assembly (-SX) WARNING! Do not do electrical work on the unit unless you are a qualified electrician. Obey the instructions in Chapter Safety on page 11. Failure to obey the safety instructions can cause injury or death, electromagnetic interference and equipment malfunction. -
Page 62: Control Cable Connections
62 Electrical installation Control cable connections Refer to Control cable requirements on page 38. Connection area layout INT FAN 1 2 3 4 5 6 1 2 3 SLOT 1 SLOT 2 No. Description Status LEDs on control board. X8 RJ45 data type 8P8C plug connector, RS-485 interface for control unit. -
Page 63: Remote Control Unit Terminal X1
Electrical installation 63 Remote control unit terminal X1 Name Description X1:1 Data + RS-485 non-inverting signal X1:2 Data - RS-485 inverting signal X1:3 Functional ground X1:4 +24 VDC +24 V output X1:5 Functional ground X1:6 REM_CTL_ENA Remote control enable signal ... -
Page 64: Daisy-Chaining Eia/Rs-485 Transmission Lines
64 Electrical installation Daisy-chaining EIA/RS-485 transmission lines Daisy-chaining is reliable and recommended when several inverters are connected to Modbus over an EIA/RS485 transmission line. When wiring a daisy-chain network to the inverter terminals, use suitable crimped wire-end sleeves (with a maximum diameter of 2 mm) to join the wires together for a reliable connection. -
Page 65: Control Cable Glands
Electrical installation 65 Control cable glands There are three control cable glands at the bottom of the unit: • 1x M32 gland (4-hole insert with plugs for cables of up to 8 mm) for FIO module cables. • 2x M25 glands (2-hole insert with plugs for cables of up to 6 mm) for communication cables (middle gland) and remote monitoring (right gland) cables. -
Page 66: Option Module Installation
66 Electrical installation Option module installation To install an option module: 1. Install the applicable cables for the option module. Refer to Control cable glands on page Control cable installation on page 65. 2. Install the option module in the correct slot: •... -
Page 67: Environmental Sensor Installation
Electrical installation 67 Environmental sensor installation To connect external environmental sensors to the inverter, install the FIO-11 Analog I/O extension module. Refer to Option module installation on page and FIO-11 Analog I/O extension user’s manual (3AFE68784930 [EN]). If the external sensor requires a power supply, connect it to the X1 remote control unit terminal. -
Page 68: Connection Diagrams For The Environmental Sensors
68 Electrical installation Connection diagrams for the environmental sensors Connect the environmental sensors as follows: Model Type Connection diagram Connections PVI-AEC-IRR Irradiation 1. X73, AI3+ sensor PVI-AEC-RAD-13TC 2. Control board X1, pin 4, +24 V 3. X73, AI3- Control board X1, pin 5, GND PVI-AEC-IRR-T Irradiation 1. -
Page 69: Environmental Sensor Installation Procedure
Electrical installation 69 Environmental sensor installation procedure To install an environmental sensor: 1. Isolate the inverter from all power sources. Refer to Inverter isolation on page 16. 2. Install the FIO-11 Analog I/O extension module. Refer to Option module installation on page and FIO-11 Analog I/O extension user’s manual... - Page 70 70 Electrical installation...
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Page 71: Installation Checklist
Installation checklist 71 Installation checklist Two persons are needed to read and fill in the checklist. Obey the instructions in chapter Safety on page before you do work on the inverter. Site owner and contact details: Installation company and address: Site address: Installer names and contact details: Checklist... - Page 72 72 Installation checklist Accessories: PV quick connector cable-side kit (-SX) QTY:____pcs. Mechanical installation (refer to Mechanical installation on page 41) Make sure that: The mechanical installation and markings correspond to the system’s layout and design drawings. The installation area is properly selected. There is sufficient free space and cooling airflow (refer to Required installation clearances on page 132).
- Page 73 Installation checklist 73 Electrical installation (refer to Electrical installation on page 49) The external control connections to the inverter are OK (refer to Control cable connections on page 62). The external line circuit breakers have correct ratings (refer to Technical data on page 123).
- Page 74 74 Installation checklist...
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Page 75: Start-Up
Start-up 75 Start-up Chapter contents • Before start up (p. 75) • First start up (p. 76) • List of country codes (p. 79) • Remote monitoring setup (p. 80) • String configuration assistant (-SX model) (p. 83) • Programmable relay configuration using FIO-01 module (p. -
Page 76: First Start Up
76 Start-up First start up First start-up procedures Set the AC line circuit breaker to ON at the AC distribution board. Wait for the inverter to start. After the start-up sequence, select the user interface language with the up and down arrow keys. - Page 77 Start-up 77 First start-up procedures Select Time and push the right arrow key. Set the time with the up and down arrow keys. Use the right and left arrow keys to move between the hours, minutes and seconds. Push the right softkey to save the time. Select Show date as and push the right arrow key.
- Page 78 Push the right softkey to confirm the installation country. Only authorized ABB service partners can change the installation country. The Energy: Today view is shown. On the -S and -SX models, set the inverter DC switch to ON.
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Page 79: List Of Country Codes
Start-up 79 List of country codes Country Grid codes Australia AS4777.3 (2005) Austria EN50438 + Önorm E8001-4-712 Belgium C10/C11 Brazil CEI-021+ ABT-NBR China Custom Cyprus EN50438 (2013) Cyprus limits Czech EN50438 (2013) Czech limits Denmark VDE4105 + EN50438 Danish limit Finland VDE4105 (2011) France... -
Page 80: Remote Monitoring Setup
80 Start-up Remote monitoring setup To set up the remote monitoring interface: From Menu - > Communication - > Embedded Fieldbus Set parameters: To change parameter values: 1. Do the changes to a parameter. 2. Select the Comm control parameter. 3. - Page 81 Start-up 81 To set up the remote monitoring interface: Comm control Commits the changes in the EFB settings or activates the silent mode. Enabled Normal operation. Refresh settings Commits the modified EFB settings. Reverts automatically to Enabled. Silent mode Activates the silent mode (no messages are transmitted).
- Page 82 82 Start-up To set up the remote monitoring interface: Received packets 0…4294967295 Count of the received valid packets addressed to the inverter. In normal operation, the number increases constantly. To reset the count, push the Reset button on the control unit for 3 seconds.
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Page 83: String Configuration Assistant (-Sx Model)
Start-up 83 String configuration assistant (-SX model) The -SX inverter model measures each individual string current. When the function operates, it detects reverse string currents, blown fuses and current deviations in the measured strings. The standard and -S models can detect a reverse total input current. - Page 84 84 Start-up String configuration Push the right softkey to continue. Tick the boxes to select the applicable strings. Push the right softkey to continue. Push the right softkey to continue. Set the alarm limits. A warning is displayed if the current deviation in a string is more than the set limit.
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Page 85: Programmable Relay Configuration Using Fio-01 Module
Start-up 85 Programmable relay configuration using FIO-01 module The inverter supports RO1 and RO2 relay output configurations. You can set the relay ouputs to show the status of the inverter with an audible alarm or a signal light. For installation information, refer to Option module installation on page and the... -
Page 86: Relay Output Source Values
86 Start-up Relay output source values Name/value Description [0] Off The relay output activates when the inverter is off. [1] Always on The relay output activates when the inverter is on. [2] Fault The relay output activates when there is a fault. [3] No Fault The relay output activates when there is no fault. -
Page 87: Operation
Remote control unit installation (p. 99) • To connect the control unit to a PC (p. 100) • To connect the ABB PC tool to the inverter (p. 100) • To move files between the control unit and a PC (p. 100) -
Page 88: User Interface
88 Operation User interface The control unit is behind the first cover. Normally, you control the inverter with the buttons on the first cover. First cover on First cover off No. Description Graphical display Left softkey Right softkey Status LED, dual color green or red Up/Down/Left/Right arrow keys Help key USB connector and lid (for service use only) -
Page 89: Operating Modes
Operation 89 Operating modes Mode Example view Description Sleep A low power mode with only essential functions. The inverter starts the sleep mode when the DC input voltage is less than the threshold value and there is no control unit activity. -
Page 90: Control Buttons
90 Operation Control buttons Use the buttons to navigate the menus: • Use the up and down arrow keys to scroll up and down to different items in the menu screens and to adjust values. Push and hold the button to scroll through the choices. -
Page 91: Led Status Indicators
Operation 91 LED status indicators The inverter has a LED on the control unit and 2 LEDs on the control board. To see the control board LEDs, remove the control unit. LED on control unit The status LED on the control unit shows the status of the inverter. Refer to User interface on page... -
Page 92: Graphical Display
92 Operation Graphical display The graphical display shows: • Operational status • Menus • Performance monitoring • Event messages (for example, faults, warnings and maintenance reminders) • Help texts Refer to Start-up on page for information on settings necessary when the inverter is started for the first time. -
Page 93: Menu
Operation 93 In the Energy: This week, Energy: This month, Energy: This year, and Energy: 24 years views, the number in the upper right corner shows the cumulative value of energy produced during the week, month, year and 24 years respectively. The Total view shows cumulative values since the unit was installed. - Page 94 94 Operation CO2 Reduction submenu You can use the carbon dioxide (CO ) reduction factor to calculate how many tonnes of carbon dioxide emissions would be produced with conventional electrical energy sources instead of solar power. The default value is 0.7 t/MWh. If you set the value to 0, the CO2 reduction header does not show in the Energy view.
- Page 95 Operation 95 Events submenu The Events submenu lists faults and other events. It also lists active faults and warnings. The lists show the date and type of the fault or event. Push the Help (?) button to see more information on the event. Events are kept in the event log.
- Page 96 96 Operation System info submenu The System info submenu has information on the inverter and control unit. Inverter view example: Control unit view example: String monitoring submenu (-SX model) The String monitoring submenu has the String configuration assistant for string current monitoring, and the String currents view to show the actual string current values.
- Page 97 Operation 97 Service submenu In the Service submenu, you can enable and disable inverter operation. In the Enable mode, the inverter can connect to the grid. In the Disable mode, grid connection is not possible. At the factory, the inverter operation is set to Enable.
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Page 98: Messages
98 Operation To restore a parameter backup: 1. In the Backups submenu, select the backup file that you wish to restore. 2. Select View backup contents to make sure that the backup file is correct. 3. Select the restore option: •... -
Page 99: Remote Control Unit Installation
Operation 99 Remote control unit installation You can install the control unit in a remote location. To remove the control unit from the inverter 1. Open the first cover (refer to First cover on page 50). 2. Open the USB connector lid (refer to User interface on page 88). -
Page 100: To Connect The Control Unit To A Pc
To connect the ABB PC tool to the inverter You can use the control unit to connect the ABB PC tool to the inverter. When you use the control unit in this way, you can access the inverter only from the PC tool. -
Page 101: Maintenance
Maintenance 101 Maintenance Chapter contents • Requirements for maintenance personnel (p. 101) • Maintenance overview (p. 102) • Maintenance intervals (p. 103) • External fan replacement (p. 104) • Internal fan replacement (p. 106) • String fuse replacement (-SX model) (p. -
Page 102: Maintenance Overview
The unit monitors itself. If a malfunction occurs, the control unit shows the fault to the user. You can use a remote monitoring adapter to monitor the unit. ABB recommends that you examine the operation of the unit regularly. Refer to Maintenance intervals on page 103. -
Page 103: Maintenance Intervals
Maintenance 103 Maintenance intervals The maintenance intervals recommended by ABB are for a typical inverter, in a typical location for a typical operating duration. Shorten the maintenance intervals, if the inverter is in extreme environmental conditions. Interval Action Instruction Monthly... -
Page 104: External Fan Replacement
104 Maintenance External fan replacement The unit has two external fans (one on each side) which blow air into the main heat sink. To replace an external fan: Open the main disconnector and circuit breaker(s) at the AC distribution board. On the -S and -SX models, set the DC switch to the OFF position. - Page 105 Maintenance 105 To replace an external fan: 11. Tighten the locking screw to lock the fan assembly in position. 12. Put the fan grill into position in the correct orientation. 13. Tighten the 2 M5x16 captive screws to 1 N·m to lock the fan grill in position.
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Page 106: Internal Fan Replacement
106 Maintenance Internal fan replacement The unit has one internal fan under the first cover. To replace the internal fan: Open the main disconnector and circuit breaker(s) at the AC distribution board. On the -S and -SX models, set the DC switch to the OFF position. If present, open the circuit breakers or external DC switches between the inverter and PV array(s). -
Page 107: String Fuse Replacement (-Sx Model)
Maintenance 107 String fuse replacement (-SX model) If string fuses need to be replaced: • Examine the PV array and string cabling for damage. • Make sure that the sizing of the PV array and string cabling is correct. • Use a continuity checker to measure both fuses of each string input. •... -
Page 108: Surge Protection Device Replacement (-Sx Model)
108 Maintenance Surge protection device replacement (-SX model) The surge protection device has 3 consumable cartridges. When the indicator on a cartridge is red, replace all three cartridges to ensure surge protection. To replace the SPD: 1. Set the inverter DC switch to OFF. 2. -
Page 109: Control Unit Battery Replacement
12. Put the control unit into the holder and push to lock it in position. 13. Close the USB connector lid. 14. Attach the first cover. Spare part kits Contact you local ABB service provider to order spare part kits. Order code Item name Description... - Page 110 110 Maintenance...
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Page 111: Troubleshooting
Troubleshooting 111 Troubleshooting Chapter contents • Inverter replacement (p. 111) • Fault messages (p. 112) • Warning messages (p. 118) Inverter replacement If the inverter needs to be replaced: 1. Do the decommissioning for the old unit. Refer to Decommissioning on page 121. -
Page 112: Fault Messages
112 Troubleshooting Fault messages If there is an active fault message Use the “reset” button on the control unit or start the inverter again. Examine the inverter for a few minutes to see whether it returns to normal operation. •... - Page 113 Restart the inverter. If the same fault occurs again, power down the inverter and contact your system supplier. 28191 Licensing fault A license is required for the Contact ABB to replace the unit. inverter to operate. The license is missing.
- Page 114 114 Troubleshooting Code Fault Cause What to do 28197 Backup/restore Temporary communication Examine the communication, reset the fault timeout error between the control or and do the operation again. PC tool and the inverter. 32267 FBA Communication between the 1. Make sure that the master controller can communication inverter and the fieldbus communicate.
- Page 115 Troubleshooting 115 Code Fault Cause What to do 37137 Reverse string - Reverse input current Standard/-S model: current (standard/-S model). Read the aux code from the Events menu -> Active faults. Aux code (255) refers to reverse - Reverse fuse board current current in the DC input terminals.
- Page 116 116 Troubleshooting Code Fault Cause What to do 37152 Control board The inverter control board 1. Measure the installation environment overtemperature temperature is more than the temperature. trip limit despite the output 2. Make sure that the cooling fans operate current reduction function.
- Page 117 Troubleshooting 117 Code Fault Cause What to do 37154 Line filter The inverter line filter 1. Measure the installation environment overtemperature temperature is more than the temperature. trip limit despite the output 2. Make sure that the cooling fans operate current reduction function.
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Page 118: Warning Messages
118 Troubleshooting Warning messages Warnings do not prevent inverter power feed to the grid, but the output power may be limited. The warning message disappears automatically when the triggering condition disappears. Code Warning Cause What to do 44552 FRT grid The trigger level for the FRT tripping No user actions required. - Page 119 Troubleshooting 119 Code Warning Cause What to do 57618 Blown string One or more failed DC string fuses. Read the aux code (1...8) from the fuse Events menu -> Active warnings. The aux code refers to the affected string. If Note: Can also the aux code refers to a string that is be configured as...
- Page 120 120 Troubleshooting Code Warning Cause What to do 57648 Surge detection Surge protection cartridge failure. Contact authorized service personnel to replace the surge protection The inverter continues to operate, but cartridge. the protection level against voltage surges is decreased. Replace the surge protection cartridge to prevent damage from voltage peaks.
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Page 121: Decommissioning
Decommissioning 121 Decommissioning Chapter contents • To remove the inverter from service (p. 121) • Recycling (p. 122) To remove the inverter from service For information on how to move the inverter, refer to Move the unit on page 46. WARNING! Use a hoist when you lift the heavy unit. -
Page 122: Recycling
Do not dispose of inverter with normal waste. At the end of its operational life, return the inverter to any recycling facility which receives and handles electronic goods. Alternatively, the product can be returned to ABB. Please contact your local ABB representative for assistance. -
Page 123: Technical Data
Technical data 123 Technical data Input side Inverter type PRO-33.0-TL-OUTD-[-/S/SX]-400 Recommended maximum PV array 45,000 Wp power (P Recommended maximum input power PV, max Absolute maximum DC input voltage 1,100 V Inverter does not start to operate at over 1,000 V max, abs Start-up DC input voltage (V 610 V... -
Page 124: Input Protection
Input overvoltage protection (-SX) 3 plug-in modular surge arresters, Type II Plug-in modular surge arrester type Phoenix Contact VAL-MS-1000DC-PV/2+V-FM ABB OVR PV 40 1000 P TS BW Replaceable surge arrester modules Phoenix Contact VAL-MS-1000DC-PV-ST 2800624 ABB OVR PV 40-1000 C 2CTB803950R0100... -
Page 125: Output Side
Technical data 125 Output side Inverter type PRO-33.0-TL-OUTD-[-/S/SX]-400 AC grid connection type Three phase 3W + PE or 4W + PE Rated AC power (P , @cos >0.99) 33,000 W AC, R Maximum apparent power (S 33,000 VA Rated AC grid voltage (V 400 V AC, R …... -
Page 126: Output Protection
126 Technical data Output protection Inverter type PRO-33.0-TL-OUTD-[-/S/SX]-400 Protection class Class 1 (IEC 62103) Overvoltage category OVC III Grid monitoring Automatic grid relays, DC and AC sensitive residual current monitoring unit, anti-islanding functions according to IEC and VDE standards. Maximum AC overcurrent protection 50.3 A Output overvoltage protection 5 varistors... -
Page 127: User Interface And Communication
Inverter type PRO-33.0-TL-OUTD-[-/S/SX]-400 Control unit type PVS-AP-L graphical display, detachable Control unit communication ABB control unit protocol over EIA-485 Remote monitoring communication Modbus RTU protocol over EIA-485 or ABB control unit protocol over EIA-485 Remote monitoring adapter type VSN700-03/-05 data logger (optional) -
Page 128: Physical
128 Technical data Physical Inverter type PRO-33.0-TL-OUTD-[-/S/SX]-400 Unit width 520 mm (20.5 in.) Unit height 743 mm (29.3 in.) + 100 mm (3.9 in.) (AC connector) Unit depth 342 mm (13.5 in.) (incl. wall-mounting plate) Unit weight Standard & -S: <66 kg (146 lbs) -SX: <67 kg (148 lbs) Package dimensions 600/800/571 mm... -
Page 129: Derating
Technical data 129 Derating The inverter monitors its internal temperature and derates the power output when necessary to prevent damage to the inverter, protection devices and cabling. If the temperature of the inverter rises or the operational currents are too high, the inverter disconnects from the electrical grid and gives the overtemperature fault. -
Page 130: Disclaimers
ABB and its affiliates are not liable for damages and/or losses related to such security breaches, any unauthorized access,... -
Page 131: Dimension Drawing
Dimension drawing 131 Dimension drawing Inverter dimensions 520 mm 342 mm (20.5 in.) (13.5 in.) -
Page 132: Required Installation Clearances
132 Dimension drawing Required installation clearances Make sure that: • You obey the minimum installation clearances. • There is sufficient cooling airflow. • The cooling fans can be accessed for maintenance. • The inverter labels can be read. Recommendations: • If it is possible, install several inverters in one row, not on top of each other. •... -
Page 133: Navigation Map
Navigation map 133 Navigation map How to read the navigation map The left side of the map shows the normal operation views: • Select Inverter to choose the inverter. • Select Menu to open the control unit menu. • Select Numeric or Graphical to change between the Energy views. The right side of the map shows the menu structure: •... -
Page 134: The Navigation Map
134 Navigation map The navigation map... -
Page 135: Further Information
Further information More information about ABB products for solar applications on the Internet: www.abb.com/solarinverters... - Page 136 Contact us www.abb.com/solarinverters 3AUA0000123261 Rev B (EN) 2015-06-18...