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Thanks for your purchasing our forklift truck.
This manual is about how to use, operation and maintenance
Please operator and whom in charge of the truck must read the manual carefully
before operate the truck.
We have the right to improve the truck, maybe there are some difference between
your product and the description in this manual.
If you have any questions please keep in touch with the sales department.
Foreword
Foreword
Foreword
Foreword
EPT20-20WA.

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Summary of Contents for SilverStone EPT20-20WA

  • Page 1 Foreword Thanks for your purchasing our forklift truck. This manual is about how to use, operation and maintenance EPT20-20WA. Please operator and whom in charge of the truck must read the manual carefully before operate the truck. We have the right to improve the truck, maybe there are some difference between your product and the description in this manual.
  • Page 2 WARNING WARNING! ! ! ! WARNING WARNING PREVENT PREVENT SETIOUS SETIOUS RISK RISK INJURY INJURY TO PREVENT PREVENT SETIOUS SETIOUS RISK RISK OF OF INJURY INJURY TO YOUORSELF YOUORSELF YOUORSELF YOUORSELF AND AND OTHERS OTHERS OTHERS OTHERS OBSERVE OBSERVE OBSERVE OBSERVE THE FOLLOWING SAFETY...
  • Page 3 assure that "drift" has not developed to the extent that it would create a hazard. 10. Truck shall be kept in a clean condition to minimize fire hazards facilitate detection of loose or detective parts. 11. Modifications and additions which affect capacity and safe truck operation shall not be performed by the customer or user without manufacturers prior written approval.
  • Page 4: Table Of Contents

    Catalog Catalog Catalog Catalog Correct Correct application application Correct Correct use use and and application application................... 1 1. 1. 1. 1. Truck Truck Truck Description Description Truck Description Description......................2 1.1Application......................2 1.2 Assemblies......................3 1.2.1Control Handle..................... 4 1.2.1Key switch....................4 1.2.3Battery discharge indicator.................
  • Page 5 5.Forklift 5.Forklift 5.Forklift 5.Forklift Truck Truck Truck Truck Maintenance Maintenance Maintenance Maintenance..................21 5.1Operational safety and environmental protection..........21 5.2Maintenance Safety Regulations................21 5.3Servicing and inspection..................23 5.3.1Maintenance Checklist................24 5.3.2 Lubrication Schedule................25 5.3.3 Maintenance Instructions................. 26 5.4Decommissioning the industrial truck..............28 5.4.1Prior to decommissioning................28 5.4.2 Restoring the truck to operation after decommissioning.......28 5.5Safety checks to be performed at regular intervals and following any unusual incidents........................
  • Page 6: Correct Correct Use Use Use And And And Application Application

    Correct Correct Correct Correct use use and and application application application application The “Guidelines for the Correct Use and Application of Industrial Trucks” (VDMA) are supplied with the truck. The guidelines form part of these operating instructions and must be observed. National regulations apply in full. The truck described in the present operator manual is an industrial truck designed for lifting and transporting load units.
  • Page 7: Application

    1. 1. 1. 1. Truck Truck Truck Truck Description Description Description Description 1.1Application 1.1Application 1.1Application 1.1Application The truck is designed to transport goods on level surfaces. It can lift open bottom or diagonal board pallets as well as roll cages beyond the area of the load wheels. Suitable environment temperature is 5°C to 40 °C.
  • Page 8: Assemblies

    1.2 Assemblies Assemblies Assemblies Assemblies Item Component Item Component Control Handle Driving wheel Battery discharge indicator Balance wheel Key switch Lift fork Cover Plug Chassis Battery cover...
  • Page 9 1.2.1Control 1.2.1Control Handle Handle 1.2.1Control 1.2.1Control Handle Handle “Lower” button Lowers load forks. “Lift” button Raises load forks. Travel switch Controls the driving speed and direction Warning signal Triggers a warning signal. button Collision safety Safety function which, when activated, forces the truck to switch reverse for approx.
  • Page 10 1.2.3 1.2.3 Battery Battery discharge discharge indicator indicator 1.2.3 1.2.3Battery Battery discharge discharge indicator indicator The LEDs (1) represent battery residual capacity, The LCD (2) displays the operating hours Battery Battery Battery Battery Discharge Discharge Discharge Discharge Indicator Indicator Indicator Indicator(1) When the truck has been released via the key switch, the battery charge...
  • Page 11: 1Truck Data Plate

    1.3 Identification Identification Identification Identification points points points points and and data data data data plates plates plates plates Item Description Truck data plate Operator Warning Decal Strap points for crane lifting Warning Decal AC Power Decal...
  • Page 12 1.3.1 1.3.1 Truck Truck data data plate plate 1.3.1 1.3.1Truck Truck data data plate plate Item Description Item Description (mm) Manufacturer Fork length Model name Battery capacity(kg) Type Service weight without battery(kg) Rated capacity(kg) Serial no. (mm) Fork width For queries regarding the truck or ordering spare parts please quote the truck serial number(9).
  • Page 13 1.4.1 1.4.1 Performance Performance data data standard standard trucks trucks 1.4.1 1.4.1Performance Performance data data for for standard standard trucks trucks Item Description parameter Unit Load capacity 2000 Load center laden km/h Travel speed unladen km/h laden 0.051 Lifting speed unladen 0.060 laden...
  • Page 14: 2Dimensions

    1.4.2Dimensions 1.4.2Dimensions 1.4.2Dimensions 1.4.2Dimensions Item Description parameter Unit Load distance (Raised/ Lowered) 916/ 982 937/ 1003 Wheelbase 1418 1438 Lift height load side 370/ 515 Tread operator side Fork height lowered Height of control handle arm in operating position 1190 Overall length 1748 1818...
  • Page 16: Transport 2.Transport And And And Commissioning Commissioning

    2. 2. 2. 2.Transport Transport Commissioning Transport Transport and and Commissioning Commissioning Commissioning Transport 2.1Transport Transport Transport Lifting truck crane Lifting Lifting Lifting the the truck truck truck by by crane crane crane There are two way to pack the truck: one is use a stock, the other is use a box.
  • Page 17 2.3During 2.3During 2.3During 2.3During brake-in brake-in brake-in brake-in We recommended operating the machine under light load conditions for the first stage of operation to get the most from it. Especially the requirements given below should be observed while the machine is in a stage of 100 hours of operation. Please Must prevent the new battery from over discharging when early used.
  • Page 18: Operation 3.Operation

    3. 3. 3. 3.Operation Operation Operation Operation 3.1Safety 3.1Safety Regulations Regulations Operation Operation Operation of of of of Forklift Forklift Forklift Trucks Trucks 3.1Safety 3.1Safety Regulations Regulations for for the the Operation Forklift Trucks Trucks Driver Driver Driver Driver authori authori authori authoris s s s ation:...
  • Page 19: Travel

    Checks Checks Checks Checks and and operations operations operations operations to to to to be be performed performed performed performed before before before before starting starting starting starting daily daily daily daily work work work work – Visually inspect the entire truck (in particular wheels and load handler) for obvious damage.
  • Page 20 Steering Steering Steering Steering – Apply the control handle to the left or right. Braking Braking Braking Braking Emergency stop: Pull out the plug(9), all electrical functions are cut out and the truck automatically brakes. Warning! Warning! Warning! Warning! If the control handle moves slowly or Automatic Automatic braking...
  • Page 21 3.3.3 3.3.3 Lifting, Lifting, transporting transporting depositing depositing loads loads 3.3.3 3.3.3Lifting, Lifting, transporting transporting and and depositing depositing loads loads Unsecured Unsecured incorrectly incorrectly positioned positioned loads loads cause cause accidents accidents Unsecured Unsecured and and incorrectly incorrectly positioned positioned loads loads can can cause...
  • Page 22: Parking The Truck Securely

    3.3.4 3.3.4 Parking Parking truck truck securely securely 3.3.4 3.3.4Parking Parking the the truck truck securely securely • Press “Lower” button( 3) , fully lower the Warning! Warning! load handler. Warning! Warning! • Turn off the key (1)switch and remove Parking the truck securely.
  • Page 23: Maintenance

    Battery Battery Battery rated height (mm) length (mm) width (mm) capacity EPT20-20WA Industry 24/210 battery When replacing or installing batteries, ensure that the battery is correctly secured in the battery compartment of the truck. 4.3Charging 4.3Charging 4.3Charging 4.3Charging the...
  • Page 24 – Forbid add water to battery directly. Warning! Warning! Warning! Warning! – Before start and finish charging to Before closing the battery cover make make sure power is turn OFF. sure that the battery lead cannot be – It is essential to follow the safety damaged.
  • Page 25 Battery Battery maintenance maintenance 4.5Battery Battery maintenance maintenance Do not not overuse overuse overuse overuse battery battery battery battery: : : : – If you use up the energy of battery till the forklift immovability, you will shorten its working hours. –...
  • Page 26 5.Forklift Truck Maintenance 5.Forklift 5.Forklift 5.Forklift Truck Truck Truck Maintenance Maintenance Maintenance 5.1Operational 5.1Operational safety safety environmental environmental protection protection 5.1Operational 5.1Operational safety safety and and environmental environmental protection protection – The servicing and inspection operations contained in this chapter must be performed in accordance with the intervals indicated in the servicing checklists.
  • Page 27 If the truck is to be cleaned with a water jet or a high-pressure cleaner, all electrical and electronic components must be carefully covered beforehand as moisture can cause malfunctions. Do not clean with pressurised water. After cleaning the truck, carry out the activities detailed in the “Recommissioning (on page 28)”...
  • Page 28 5.3Servicing 5.3Servicing 5.3Servicing 5.3Servicing and and inspection inspection inspection inspection Thorough and expert servicing is one of the most important requirements for the safe operation of the industrial truck. Failure to perform regular servicing can lead to truck failure and poses a potential hazard to personnel and equipment. The service intervals stated are based on single shift operation under normal operating conditions.
  • Page 29 5.3.1Maintenance 5.3.1Maintenance Checklist Checklist 5.3.1Maintenance 5.3.1Maintenance Checklist Checklist Maintenance ● interval W A B ● Brake Check magnetic brake air gap. ● Electrics Test instruments, displays and control switches. ● Test warning and safety device. ● Make sure wire connections are secure and check for damage.
  • Page 30 5.3.2 5.3.2 Lubrication Lubrication Schedule Schedule 5.3.2 5.3.2 Lubrication Lubrication Schedule Schedule...
  • Page 31 Fuels, Fuels, Fuels, Fuels, coolants coolants coolants coolants and and lubricants lubricants lubricants lubricants Handling Handling consumables: consumables: Handling Handling consumables: consumables: Consumables must always be handled correctly. Follow the manufacturer’s instructions. Improper handling is hazardous to health, life and the environment. Consumables must only be stored in appropriate containers.
  • Page 32 Replacing Replacing Replacing Replacing the the drive drive drive drive wheel wheel wheel wheel The drive wheel must only be replaced by authorised service personnel. Checking Checking Checking Checking the the hydraulic hydraulic hydraulic hydraulic oil oil level level level level It is going to add hydraulic oil when you Warning!
  • Page 33 Recommissioning Recommissioning Recommissioning Recommissioning The truck may only be recommissioned after cleaning or repair work, once the following operations have been performed. – Test horn. – Test Emergency brake swich. – Test brake. – Lubricate the truck in accordance with the maintenance schedule. 5.4Decommissioning 5.4Decommissioning 5.4Decommissioning...
  • Page 34 5.4. 5.4. 5.4.2 2 2 2 Restoring Restoring Restoring truck truck truck to to to to operation operation operation after after decommissioning decommissioning 5.4. Restoring the the truck operation after after decommissioning decommissioning – Thoroughly clean the truck. – Lubricate the truck in accordance with the maintenance schedule (See 5.3.2 Lubrication Schedule P25 ).
  • Page 35: Charging The Battery

    6.Troubleshooting 6.Troubleshooting 6.Troubleshooting 6.Troubleshooting This chapter is designed to help the user identify and rectify basic faults or the results of incorrect operation. When locating a fault, proceed in the order shown in the table. Fault Possible cause Action Truck does –...

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