Mercury Racing 1350 STERNDRIVE Operation, Maintenance & Warranty
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Mercury Racing 1350 STERNDRIVE Operation, Maintenance & Warranty

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OPERATION, MAINTENANCE & WARRANTY
1350 STERNDRIVE

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Summary of Contents for Mercury Racing 1350 STERNDRIVE

  • Page 1 OPERATION, MAINTENANCE & WARRANTY 1350 STERNDRIVE...
  • Page 2 HANK AFETY LERTS AND OTICES for your purchase of one of the finest marine power packages Throughout this publication, warnings, cautions, and notices, available. It incorporates numerous design features to assure operating ease and durability. accompanied by the international HAZARD symbol , are used to With proper care and maintenance, you will thoroughly enjoy using alert the boat operator and technician to special instructions...
  • Page 3 WARNING The engine exhaust from this product contains chemicals known to the state of California to cause cancer, birth defects or other reproductive harm.
  • Page 4 ECTIONS ARRANTY NFORMATION ENERAL NFORMATION PECIFICATIONS PERATION ONDITIONS FFECTING PERATION AINTENANCE EATHER OR XTENDED TORAGE WNER ERVICE SSISTANCE AINTENANCE 90-8M0114811 JANUARY 2016...
  • Page 5 90-8M0114811 JANUARY 2016...

  • Page 6: Table Of Contents

    How to Obtain Warranty Coverage ......7 What Mercury Racing Will Do ......7 What Is Not Covered .

  • Page 7: Warranty Information

    1 - W ARRANTY NFORMATION To transfer the warranty to the subsequent owner, send or fax a copy ARRANTY EGISTRATION NITED TATES AND ANADA of the bill of sale or purchase agreement, new owner’s name, address and engine serial number to Mercury Marine’s Warranty Registration Outside United States and Canada–Check with your local distributor.

  • Page 8: Mercury Racing Division One-Year Limited Warranty

    1 - W ARRANTY NFORMATION ‑Y ERCURY ACING IVISION IMITED ARRANTY Marine reserves the right to make warranty coverage contingent upon proof of proper maintenance. WHAT IS COVERED WHAT MERCURY WILL DO Mercury Marine warrants its new products (and remanufactured Mercury’s sole and exclusive obligation under this warranty is limited products sold under the trade name "Pacemaker") to be free of to, at our option, repairing a defective part, replacing such part or...

  • Page 9: What Is Not Covered

    The commercial use of the product, defined as any work or employment Contact the Mercury Racing Sales Department for a copy of the related use of the product, or any income generating use of the Government Agencies Warranty Packet Kit, which explains the product, even if such use is only occasional, will void the warranty.

  • Page 10: Warranty Coverage And Exclusions For Mercury Racing Sterndrive Products

    The provisions set forth following have been on an emergency basis providing there are no authorized incorporated by reference into the Mercury Racing Division dealers in the area who can perform the work required or have Three‑Year Limited Warranty Against Corrosion Failure, the Mercury...

  • Page 11: California Emission Control Warranty Statement

    Mercury Racing replacement interval only. Refer to Emission Control System for certification from the California Air Resources Board, for the period Components and Maintenance Schedule.

  • Page 12: How To Obtain Warranty Coverage

    The purchaser shall not, are not covered by this warranty. unless requested by Mercury Racing, ship the product or parts of the Nonwarranty maintenance, replacement, or repair of emission control product directly to Mercury Racing.

  • Page 13: Disclaimers And Limitations

    State's stringent antismog standards. As the sterndrive engine owner, you should however be aware that Mercury Racing must warrant the emission control system on your Mercury Racing may deny you warranty coverage if your sterndrive...

  • Page 14: Emission Controls

    1 - W ARRANTY NFORMATION e. Heat riser valve and assembly E.P.A. E MISSION ONTROLS Ignition system a. Spark plugs NTRODUCTION b. Magneto or electronic ignition system Consistent with the obligations created by 40 CFR Part 1045, Subpart B, Mercury Marine provides an emission warranty of three years or c.
  • Page 15 1 - W ARRANTY NFORMATION a. Carbon canister b. Fuel tanks c. Purge valve Miscellaneous items used in above systems a. Hoses, clamps, fittings, tubing, sealing gaskets or devices, and mounting hardware b. Pulleys, belts, and idlers c. Vacuum, temperature, check and time sensitive valves and switches d.
  • Page 16 2 - G ENERAL NFORMATION 2 - General Information ARRANTY NFORMATION Table of Contents Boater's Responsibilities ......12 ENERAL NFORMATION Boat Horsepower Capacity .

  • Page 17: General Information

    2 - G ENERAL NFORMATION OATER ESPONSIBILITIES U.S. COAST GUARD CAP ACITY The operator (driver) is responsible for the correct and safe operation MAXIMUM HORSEPOWER XXX of the boat and safety of its occupants and general public. It is strongly recommended that each operator (driver) read and MAXIMUM PERSON understand this entire manual before operating the power package.
  • Page 18 2 - G ENERAL NFORMATION A decal near the lanyard stop switch is a visual reminder for the • Operating the boat after consuming alcohol or drugs operator to attach the lanyard to his or her personal flotation device • Performing high‑speed boating maneuvers (PFD) or wrist.

  • Page 19: Trailering The Boat

    2 - G ENERAL NFORMATION • Occupants thrown forward due to the unexpected loss of forward motion ‑ a particular concern for passengers in the front of the boat who could be ejected over the bow and possibly struck by the propulsion or steering components. •...

  • Page 20: Exhaust Emissions

    2 - G ENERAL NFORMATION XHAUST MISSIONS Engine exhaust gases contain harmful carbon monoxide. Avoid areas of concentrated engine exhaust gases. When engines are running, keep swimmers away from the boat, and do not sit, lie, or stand on LERT ARBON ONOXIDE OISONING...

  • Page 21: Wave And Wake Jumping

    2 - G ENERAL NFORMATION Examples of poor ventilation while the boat is stationary: 21626 Operating the engine when the boat is moored in a 5450 confined space The primary concern is the boat changing direction while in the midst Mooring close to another boat that has its engine operating of the jump.

  • Page 22: Safe Boating Suggestions

    2 - G ENERAL NFORMATION Reduce speed and proceed with caution whenever you drive a boat in Boat speed should be kept to a minimum planing speed when driving shallow water areas, or in areas where you suspect underwater in waters known to have underwater obstacles. obstacles may exist which could be struck by the sterndrive or the WARNING boat bottom.
  • Page 23 2 - G ENERAL NFORMATION Check safety equipment onboard. Here are suggestions of the You should also review the NMMA Sources of Waterway Information types of safety equipment to carry when boating: booklet. It lists regional sources of safety, cruising and local navigation and is available at no charge by writing to: •...

  • Page 24: Stolen Power Package

    2 - G ENERAL NFORMATION Never drive your boat directly behind a water‑skier in case the skier falls. As an example, your boat traveling at 40 km/h (25 MPH) will overtake a fallen skier 61 m (200 ft) in front of you in five seconds. Watch fallen skiers.
  • Page 25 2 - G ENERAL NFORMATION OTES 90-8M0114811 JANUARY 2016...
  • Page 26 3 - S PECIFICATIONS 3 - Specifications ARRANTY NFORMATION Table of Contents Power Package Identification ......22 ENERAL NFORMATION Engine Identification .

  • Page 27: Specifications

    3 - S PECIFICATIONS OWER ACKAGE DENTIFICATION RIVE NIT AND RANSOM SSEMBLY DENTIFICATION NGINE DENTIFICATION 25175 Transom serial number M8 serial number, drive overall ratio and rotation 45837 M8 drive rotation M8 drive overall ratio Engine identification placard Engine serial number ERIAL UMBERS ECORD...

  • Page 28: General Engine Specifications (Qc4V)

    3 - S PECIFICATIONS Valves per cylinder..M8 ‑ Drive rotation, overall ratio, and serial number are all Port bank (1, 3, 5, 7), starboard bank located under the cover or tie bar plate on the top of the upper Cylinder numbering.

  • Page 29: Fuel Requirements

    Mercury Racing does not recommend using leaded gasoline. Leaded gasoline is acceptable in areas where unleaded gasoline is not available; however, lead particles may build up in the exhaust passages and/or the combustion chambers.

  • Page 30: Fuel Containing Alcohol

    IMPORTANT: Operating a Mercury Marine engine with gasoline Preferred Oils NMMA Classification containing alcohol creates unique problems as a result of long Mercury Racing 4‑Stroke Oil, 25W‑50 Synthetic ® FC‑W storage periods common to a boat. Cars normally consume Blend, or 25W‑40 Sterndrive/Inboard Oil alcohol‑blend fuels before they absorb enough moisture to cause...

  • Page 31: Important Oil Practices

    3 - S PECIFICATIONS MPORTANT RACTICES Do Not Use • Straight weight oils • Nondetergent oils • Oils containing solid additives • Multiviscosity oils other than the ones recommended • Low quality oils Do Not Mix • Different brands of oils, straight weight or multiviscosity •...
  • Page 32 4 - O PERATION 4 - Operation ARRANTY NFORMATION Table of Contents Instrumentation ........28 ENERAL NFORMATION Warning System .

  • Page 33: Operation

    • Caution: 1 second on and 1 second off for 6 cycles Mercury Racing requires that the following critical engine functions be • OBD‑M Stage 1: 5 seconds on 1 cycle followed by 60 seconds monitored: off.

  • Page 34: Electrical Panel Component Identification

    4 - O PERATION One circuit breaker protects the engine wiring harness and one circuit • TPS1_RangeHigh, TPS2, TPS3, TPS4 breaker protects the fuel pump circuit. Reset by pushing the reset • BaroRange button. • Injector1_OutputFault, Injector2, Injector3, Injector4, Injector5, Injector6, Injector7, Injector8 •...

  • Page 35: Remote Controls (Console Mounted Zero Effort)

    4 - O PERATION Accessory fuses TARTING HIFTING TOPPING Trim pump down relay Trim pump up relay WARNING Fuel pump relays Explosive fumes contained in the engine compartment can cause Port fuse holder serious injury or death from fire or explosion. Before starting the engine, operate the bilge blower or vent the engine compartment Starboard Fuse Port Fuse Holder ‑...

  • Page 36: Starting Procedure

    4 - O PERATION NOTE: Engines that have not been started for extended periods or PERATION HART have had fuel filter changes may not stay running on the first few Before Starting initial attempts to start. Do not advance the throttle to keep the engine Open the engine hatch.

  • Page 37: Freezing Temperature Operation

    Engine components will be damaged if submerged. Damage caused by submersion is not covered by the Mercury Racing Limited Warranty. AUNCHING PERATION...
  • Page 38 5 - C ONDITIONS FFECTING PERATION 5 - Conditions Affecting Operation ARRANTY NFORMATION Table of Contents Weight Distribution ....... . 34 ENERAL NFORMATION Bottom Of Boat .

  • Page 39: Weight Distribution

    Specifications. water inlets and causing the engine to overheat. This growth must be IMPORTANT: All Mercury Racing engines have an RPM rev‑limiter removed before operation. that is set to an upper (or limited) RPM. This limit is slightly above the...

  • Page 40: Conditions That Lower Engine Performance

    5 - C ONDITIONS FFECTING PERATION Select a propeller that allows the engine to operate in the upper half • Cranking compression. of the recommended full throttle RPM range with the boat normally EXAMPLE: An engine running at an elevation of 2,438 m (8,000 ft) loaded (refer to Specifications).
  • Page 41 5 - C ONDITIONS FFECTING PERATION OTES 90-8M0114811 JANUARY 2016...
  • Page 42 6 - M AINTENANCE 6 - Maintenance ARRANTY NFORMATION Table of Contents Service Responsibilities ......38 ENERAL NFORMATION Owner/Operator Responsibilities .

  • Page 43: Maintenance

    6 - M AINTENANCE ERVICE ESPONSIBILITIES EPLACEMENT ERVICE ARTS WARNING WNER PERATOR ESPONSIBILITIES It is the owner/operator's responsibility to perform the following: Avoid fire or explosion hazard. Electrical, ignition, and fuel system components on Mercury Marine products comply with federal and •...

  • Page 44: Do-It-Yourself Maintenance Suggestions

    6 - M AINTENANCE ‑I ‑Y • Your authorized Mercury Marine dealer is there to service your OURSELF AINTENANCE UGGESTIONS power package. They have qualified factory‑trained mechanics. If you are one of those persons who likes to do‑it‑yourself, here are Mercury Marine recommends that you have the dealer do periodic some suggestions for you.

  • Page 45: Dry Sump M8 Drive, Transom, Trim, And Steering Systems Maintenance Schedule

    6 - M AINTENANCE Interval Task Interval Task Battery ‑ Check water level and Seawater pickup pump ‑ inspect for damage Disassemble and inspect Flush the cooling system if used in Engine alignment ‑ Check salty, brackish, or mineral‑laden Replace accessory and oil drive Every 150 hours of operation water After each use...

  • Page 46: Checking Fluid Levels

    6 - M AINTENANCE Interval Task Interval Task Tie‑bar mounting bracket nuts ‑ Driveline models ‑ Lubricate and Inspect and tighten to inspect the engine to transom specifications as needed driveshaft U‑joint crosses and slip Every 25 hours of operation or joint Propeller shaft ‑...

  • Page 47: Checking Power Trim Pump Fluid

    6 - M AINTENANCE With the engine at normal operating temperature and engine Check the fluid level in the trim pump reservoir. The level speed at idle, check the oil reservoir sight tube. should be between the MIN and MAX level marks on the reservoir.

  • Page 48: Checking Transom Input Shaft Bearing Housing (Driveline Models Only)

    Fill the input shaft housing through the top pipe plug hole with SAE 85W-90 Transom input shaft bearing fluid until gear lubricant flows from the middle pipe plug hole (do Mercury Racing 8M0078015 housing not overfill). Gear Oil Install the pipe plugs into the input shaft housing and tighten securely.

  • Page 49: Checking Transmission Fluid Level

    45697 Vent plug opening Coolant sight window Level propeller shaft Tube Ref Description Where Used Part No. SAE 85W-90 Mercury Racing M8 drive unit 8M0078015 Gear Oil 58051 HECKING RANSMISSION LUID EVEL The transmission must be level to check the fluid level in the transmission.

  • Page 50: Changing Fluids

    6 - M AINTENANCE Loosen the oil pump mounting bolts and remove the belt. Using Tube Ref an electric drill, manually turn the oil pump pulley (clockwise) to Description Where Used Part No. discharge any remaining engine oil into the reservoir to be Extended Life drained.
  • Page 51 6 - M AINTENANCE Assemble the filter assembly, making sure that the screen is installed with the up side in the proper orientation. NOTE: Engine to reservoir oil line lengths affect total oil capacity and will vary with each installation. Install the bottom oil reservoir plug and tighten securely.

  • Page 52: Changing Fuel Filter

    6 - M AINTENANCE 13. Start the engine and observe the engine oil level in the reservoir. The oil level should be even with the bottom of the reservoir split ring. Shut off the engine if it is necessary to add oil.

  • Page 53: Changing Drive Unit Oil (Dry Sump)

    7447 Tube Ref 6790 Description Where Used Part No. HANGING RIVE SAE 85W-90 Mercury Racing Input shaft housing 8M0078015 Gear Oil RIVELINE ODELS Place a container below the input shaft housing and remove the bottom pipe plug. ODELS Place the drive unit in a position so that the propeller shaft is level.

  • Page 54: Propellers

    Remove the upper oil level plug and sealing washer from the Tube Ref gearcase. Description Where Used Part No. SAE 85W-90 Mercury Racing Drive unit 8M0078015 Gear Oil ROPELLERS WARNING Rotating propellers can cause serious injury or death. Never operate the boat out of the water with a propeller installed. Before installing or removing a propeller, place the drive unit in neutral and engage the lanyard stop switch to prevent the engine from starting.

  • Page 55: Removal

    6 - M AINTENANCE EMOVAL Place a wood block between the propeller blade and the anti‑ventilation plate to prevent rotation. Wood block Propeller nut 45780 Nylon insert nut Thin nut Washer Bushing 7448 Retaining ring Remove the nuts and washer. NSTALLATION Tube Description...

  • Page 56: Cleaning The Charge Air Cooler Strainer

    6 - M AINTENANCE LEANING THE HARGE OOLER TRAINER LUSHING OOLING YSTEM Clean the charge air cooler strainer regularly to prevent Engine WARNING Guardian operation due to high charge air temperature. Rotating propellers can cause serious injury or death. Never Loosen the band clamp thumb screw and remove the band operate the boat out of the water with a propeller installed.

  • Page 57: Corrosion And Corrosion Protection

    6 - M AINTENANCE ORROSION AND ORROSION ROTECTION Passive anode (trim pin) Whenever two or more dissimilar metals (like those found on the Passive anode (gear sterndrive) are submerged in a conductive solution, such as saltwater, case) polluted water, or water with a high mineral content, a chemical Active anode reaction takes place causing electrical current to flow between metals.

  • Page 58: Bottom Of Boat

    6 - M AINTENANCE b. If using copper or tin based anti‑fouling paints, avoid any Painting Drive Unit or Transom Assembly electrical interconnection between the Mercury Marine • Paint the drive unit and transom assembly with a good Product, anodic blocks, and the paint by allowing a quality marine paint or an anti‑fouling paint that does not minimum of 40 mm (1.5 in.) unpainted area on the transom contain copper, tin, or any other material that could conduct...

  • Page 59: Inspection And Maintenance

    6 - M AINTENANCE Corrosion and Corrosion Protection for IMPORTANT: Refer to additional information. NSPECTION AND AINTENANCE Inspect the power package often and at regular intervals to help maintain its top operating performance, and correct potential problems before they occur. The entire power package should be checked carefully, including all accessible engine parts.
  • Page 60 7 - C EATHER OR XTENDED TORAGE 7 - Cold Weather or Extended Storage ARRANTY NFORMATION Table of Contents Cooling System Preparation ......56 ENERAL NFORMATION Using Antifreeze .

  • Page 61: Cooling System Preparation

    7 - C EATHER OR XTENDED TORAGE OOLING YSTEM REPARATION NOTICE Water trapped in the seawater section of the cooling system can cause corrosion or freeze damage. Drain the seawater section of 13180 the cooling system immediately after operation or before any length of storage in freezing temperatures.

  • Page 62: Power Package Recommissioning

    7 - C EATHER OR XTENDED TORAGE OWER ACKAGE ECOMMISSIONING Remove the drain plugs ands drain the coolant from the seawater section of the engine. IMPORTANT: Do not install the battery until all engine maintenance is completed. Ensure that all cooling system hoses are connected properly and hose clamps are tight, all removed drain plugs have been installed and are tight.
  • Page 63 7 - C EATHER OR XTENDED TORAGE Do not advance the throttle until the engine idles and runs smoothly and the water temperature reaches a minimum of 54 °C (130 °F). Repeat the cranking procedure until the engine starts and runs smoothly.
  • Page 64 8 - O WNER ERVICE SSISTANCE 8 - Owner Service Assistance ARRANTY NFORMATION Table of Contents Service Information ....... . 60 ENERAL NFORMATION Local Repair Service .
  • Page 65 8 - O WNER ERVICE SSISTANCE ERVICE NFORMATION unauthorized dealers or retail customers. When inquiring about parts and accessories, the dealer requires the engine model and serial numbers to order the correct parts. OCAL EPAIR ERVICE If you need service for your Mercury Marine product, take it to your ESOLVING A ROBLEM authorized dealer.
  • Page 66 8 - O WNER ERVICE SSISTANCE United States, Canada Asia, Singapore English +1 920 929 5040 Telephone +65 65466160 Brunswick Asia Pacific Group Mercury Marine Telephone Français +1 905 636 4751 T/A Mercury Marine Singapore Pte Ltd W6250 Pioneer Road 29 Loyang Drive P.O.
  • Page 67 8 - O WNER ERVICE SSISTANCE OTES 90-8M0114811 JANUARY 2016...
  • Page 68 9 - M AINTENANCE 9 - Maintenance Log ARRANTY NFORMATION Table of Contents Maintenance Log ........64 ENERAL NFORMATION PECIFICATIONS...
  • Page 69 9 - M AINTENANCE AINTENANCE Record all maintenance performed on your outboard here. Be sure to save all work orders and receipts. Date Maintenance Performed Engine Hours 90-8M0114811 JANUARY 2016...
  • Page 70 Using Antifreeze..... . 56 Index Corrosion and Corrosion Protection....52 Crankcase Oil.
  • Page 71 Stolen Power Package....60 Mercury Racing Division One-Year Limited Warranty..3 Parts and Accessories Inquiries....60 WHAT IS COVERED.
  • Page 72 What Is Not Covered..... . 7 What Mercury Racing Will Do....7 Your Warranty Rights and Obligations.
  • Page 73 8M0114811 JANUARY, 2016...

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