Nippon Oil Pump NOP E Series ES User Instruction Manual

Coolant unit

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User's Instruct
User's
User's
User's
Read this manual carefully and thoroughly for the correct and
optimum use of NOP coolant unit. Improper use of the pump can
cause personal injury and damage to property and may void the
warranty.
Save this manual for future reference, and keep
Save this manual for future reference, and keep
Save this manual for future reference, and keep
Save this manual for future reference, and keep
E E E E - - - - Series E
Series E
Series ES S S S
Series E
Instruction Manual
Instruct
Instruct
ion Manual
ion Manual
ion Manual
Important
Important
Important
Important
it readily available
it readily available
it readily available
it readily available
E E E E S S S S 201
20190
201
201
907 7 7 7 EN
90
90
EN
EN
EN

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Table of Contents
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Summary of Contents for Nippon Oil Pump NOP E Series ES

  • Page 1 E E E E - - - - Series E Series E Series ES S S S Series E User’s User’s Instruct User’s User’s Instruct Instruction Manual Instruct ion Manual ion Manual ion Manual Important Important Important Important Read this manual carefully and thoroughly for the correct and optimum use of NOP coolant unit.
  • Page 2: Table Of Contents

    E E E E - - - - Series E Series ES S S S User’s Instruction Manual User’s Instruction Manual Series E Series E User’s Instruction Manual User’s Instruction Manual < < < < Contents Contents Contents Contents> > > > For Safe Operation For Safe Operation ........
  • Page 3: For Safe Operation

    F F F F or or or or S S S S afe afe O O O O peration peration peration peration Be sure to understand the safety regulations and follow the precautions and operating instructions stated in this manual for safe operation. When you see the following symbols and titles in this manual, be alert to the potential for personal injury or property damage.
  • Page 4 Caution Caution Caution Caution Be sure to use “Earth-Leakage Circuit Breaker (ELCB)” and overload protection device to avoid a damage to the equipment or motor burnout. NOP coolant unit must not be operated outdoor. Hoist the pump at designated lifting points. Check lifting points on the drawing. Assembling the pump in a wrong orientation will damage the motor.
  • Page 5 Caution Caution Caution Caution Do not use liquid type sealant. Avoid using too much sealant tape. Excess use of sealant tape may result in over-torque and damage the port. Do not attempt to flush out piping if already assembled with the pump. Airtight test must be completed before installation.
  • Page 6: Safety Precautions

    Safety Precautions Safety Precautions Safety Precautions Safety Precautions ● ● ● ● S S S S afety Equipment afety Equipment afety Equipment afety Equipment ・Be sure to equip motor with an “Earth-Leakage Circuit Breaker (ELCB)” or overload protection equipment. ・Use this equipment only after confirming that the ratings are within the prescribe ratings stated on the motor’s name plate.
  • Page 7: Pump Installation

    M M M M odel Numbering System odel Numbering System odel Numbering System odel Numbering System Pump Pump I I I I nstallation nstallation Pump Pump nstallation nstallation ● ● ● ● Installation Installation S S S S ite Installation Installation ite ite Caution NOP coolant unit must not be operated outdoor.
  • Page 8 Figure 2 Figure 2: : : : Dimensional drawing (Typical / Motor type: A3) Figure 2 Figure 2 Dimensional drawing (Typical / Motor type: A3) Dimensional drawing (Typical / Motor type: A3) Dimensional drawing (Typical / Motor type: A3) D D D D rain rain rain rain...
  • Page 9: Required Space For Installation

    Figure 3: Figure 3: Figure 3: Figure 3: C C C C learances learances learances learances Required A Required A Required A Required Around round round round ● ● ● ● R R R R equired Space for Installation equired Space for Installation equired Space for Installation equired Space for Installation the P P P P ump...
  • Page 10: Performance Of Turbulence Filter

    F F F F ilters ilters ilters ilters Remove the large objects with pre-filtration device, such as a plate Caution (screen-type) filter before the pump inlet. Recommended filter mesh size is 18 (about 1mm sieve size). All foreign objects larger than the perforations of the inlet port (3 mm) must be pre-filtered.
  • Page 11: Contaminant Drain Line

    Figure 6 : Method for Figure 6 : Method for P P P P reventing Figure 6 : Method for Figure 6 : Method for reventing reventing reventing S S S S uction of uction of uction of T T T T ramp uction of ramp ramp...
  • Page 12: Contaminant Drain Line

    Do not narrow the contaminant drain port. Excessive flow Caution restriction( ≦20L/min) may decrease the pump performance and damage the pump. Caution A gate valve is highly recommended for a contaminant drain line. Contaminant drain line must be assembled below the coolant Caution surface level as shown on figure 7, to ensure that air doesn’t enter the system.
  • Page 13: Piping For The Pump

    Piping for the Pump Piping for the Pump Piping for the Pump Piping for the Pump ● ● ● ● Torque Applied on Torque Applied on Pipe Connection Pipe Connection Torque Applied on Torque Applied on Pipe Connection Pipe Connection * For pipe connections with NOP coolant unit, follow the maximum permissible torques shown below Table 3 : : : : Maximum...
  • Page 14: Electric Wiring

    Electric Electric W W W W iring iring Electric Electric iring iring Electric wiring must be carried out by qualified personnel. Make sure that the power is disconnected before beginning to work on wiring. Also take measures to avoid accidental power- Warning Be sure to follow the instruction of the motor wiring diagram to Warning...
  • Page 15: Daily Startup Inspections

    Inspections Inspections Inspections Inspections ● ● ● ● Daily Startup Inspections Daily Startup Inspections Daily Startup Inspections Daily Startup Inspections Check for coolant leakage, abnormal sound, and heating. If any abnormalities are discovered, stop the pump immediately Caution and inspect for the defective areas. (See Table 5, P.19) ●...
  • Page 16: For Selecting A Pump

    W W W W arranty arranty arranty arranty NOP coolant unit is warranted to be free from defects in workmanship and ・ materials for one year one year one year one year from the date we ship to from the date we ship to from the date we ship to customer’s designated location, from the date we ship to customer’s designated location,...
  • Page 17: Operating Ambient Temperatures

    T T T T able able able 4 4 4 4 : : : : Compatible able Compatible Compatible Compatible C C C C oolant oolant oolant oolant T T T T ype ype and and V V V V iscosity iscosity iscosity R R R R ange iscosity...
  • Page 18: Motor Selection

    Do not use hardened steel, carbon fiber, glass fiber containing Caution materials, carbon materials. Those materials can drastically shorten your pump service-life. Do not use film or resin coating materials. Those materials can Caution lead to poor filter performance and Turbulence filter clogging. Do not operate the pump in a fluid containing a large amount of Caution grindstones or abrasive grains.
  • Page 19: Suction Performance

    Suction Performance ES is self-priming pump. However, resistance in inlet line or air entry can reduce the suction capability of the pump. Always pay attention to the coolant surface level and clogging in inlet port (Perforated sheet metals). Make sure that there is no excess resistance in outlet line. It will Caution affect the pump suction performance.
  • Page 20: Troubleshooting Guide

    Troubleshooting Troubleshooting G G G G uide uide Troubleshooting Troubleshooting uide uide If you experience no oil discharge, a high pitched sound, or such other abnormal phenomena soon after the installation, check the troubleshooting chart in the table that follows. If you cannot find out the cause of trouble, consult us or a dealer.
  • Page 21: Backwashing

    Breaker or thermal Motor failure. Check motor wiring. Rewire motor. trips out. Wiring errors. Does motor start? Repair or replace motor. Overloading. Are motor output rating and Use motor with higher output rating. coolant viscosity adequate? Use pump with lower capacity. Lower the pressure setting.
  • Page 22 Rev. No : Rev. No : ES Rev. No : Rev. No : ES201 20190 907 7 7 7 EN For further For further information For further For further information information information: : : : Your dealer Your dealer: : : : Your dealer Your dealer HP:...

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