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Grant Manuals
Boiler
Vortex Series
Installation and servicing instructions
Table Of Contents - Grant Vortex Series Installation And Servicing Instructions
Outdoor combi condensing oil boiler range
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CONTENTS
1
INTRODUCTION
1.1
How a condensing boiler operates
1.2
Boiler description
1.3
Flue options
1.4
Boiler components
2
TECHNICAL DATA
2.1
Boiler technical data
2.2
Burner settings
2.3
Flue gas analysis
2.4
Boiler dimensions
3
OIL STORAGE AND SUPPLY SYSTEM
3.1
Fuel supply
3.2
Burner oil connection
4
INSTALLATION
4.1
Introduction
4.2
Boiler location
4.3
Regulations compliance
4.4
Heating system design
considerations
4.5
Pipework materials
4.6
Connections
4.7
Preparation for installation
4.8
Installing the boiler
4.9
Expansion vessel
4.10
Filling the heating system
4.11
Before you commission
4.12
Completion
5
PIPE CONNECTIONS
5.1
Water connections
5.2
Making the water connections
5.3
Domestic hot water system
5.4
To use the water hardness kit
6
CONDENSATE DISPOSAL
6.1
General requirements
6.2
Connections
6.3
Pipework
6.4
External pipework
6.5
Condensate soakaway
6.6
Condensate trap
6.7
Condensate disposal pipework
6.8
Inspection and cleaning of trap
7
SEALED SYSTEMS
7.1
Sealed system requirements
7.2
Filling the sealed system
7.3
Venting the pump
7.3
Pressure relief (safety) valve
operation
8
ELECTRICAL
8.1
General
8.2
Connecting the power supply
8.3
Connecting the controls -
Heating only
8.4
Connecting the ocntrols
-
Heating and Hot Water
8.5
Connecting a remote frost thermostat
26
9
FLUE SYSTEM AND AIR SUPPLY
9.1
Air supply
9.2
Plume diverter kit
Contents
4
9.3
9.4
4
4
4
9.5
5
9.6
6
10
COMMISSIONING
6
7
10.1
7
10.2
7
10.3
8
8
10.4
10
10.5
10.6
12
10.7
12
10.8
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11
SERVICING
11.1
12
11.2
13
11.3
13
11.4
13
14
11.5
14
11.6
14
14
11.7
14
11.8
15
12
FAULT FINDING
15
12.1
16
16
12.2
16
12.3
12.4
17
17
13
SPARE PARTS
17
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13.1
17
13.2
13.3
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14
DECLARATION OF CONFORMITY
19
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15
HEALTH AND SAFETY INFORMATION
15.1
20
15.2
20
15.3
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16
END OF LIFE INFORMATION
21
17
PRODUCT FICHE
22
18
GUARANTEE
22
22
A1
WILO YONOS PARA RS RKC
CIRCULATING PUMP
24
A2
WILO-PARA 25-130/7-50/SC-6#GRA
25
CIRCULATING PUMP
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Conventional flue systems
External vertical conventional flue
(Green System)
External horizontal conventional flue
(Green System)
Flue clearances
Before switching on
Burner settings
:
RDB 2.2 BX burners
Air adjuster disc:
Combi 21 only
Switching on
Running the boiler
Balancing the system
Completion
Information for the user
Checks before servicing
Dismantling prior to servicing
Cleaning the boiler
Cleaning the burner
:
RDB 2.2 BX burners
Adjusting the diffuser
Air adjuster disc:
Combi 21 only
Recommissioning
Burner components
Initial checklist-
For installers or service engineers
Main fault finding procedures
Poor hot water checklist
Burner fault finding -
Riello RDB burners
Boiler parts list
Sealed system parts list
Riello RDB 2.2 BX burners
Insulation materials
Sealant and adhesive
Kerosene and Gas Oil fuels
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Table of Contents
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This manual is also suitable for:
Vortex pro external combi 21
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