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Sherline Products MASSO 8781 Start Instructions

Cnc controller initial start

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Sherline/MASSO CNC Controller Initial Start Instructions
Clockwise, from upper right
1. Controller box
2. 4-axis CNC driver box*
3. Wifi antenna
4. Parallel cable
5. Limit switch main cable bundle
6. USB 4 GB flash drive
7. Limit switches (with pigtail and connector)
8. Speed control cable
9. P/N 68047 Plastic plug for speed control housing
10. Tach/spindle control cable bundle
11. Optical encoder
12. Tach gap setter and cover
13. Tach spindle pulley RPM sticker
14. Tach bracket and headstock spacer (standard or 3C)
15. Ball screw mill headstock cable support (zip ties for leadscrew mills)
* NOTE: P/N 8780 includes the driver box. P/N 8781 does not include the driver box.
CAUTION—Protect your motors, cables, and driver board!
• Never connect or disconnect the optical encoder grounding cable or
the stepper motor cables with the Controller/Drive box power on.
• Do not unplug stepper motors using the rectangular white plug that
goes into the motor. Disconnect only at the cable plug.
• Do not pull on cable wires to disconnect plug—grip at connector.
• Turn handwheels slowly (1 rev/sec) with driver power OFF when
manually positioning. For longer travels use Jog Mode.
Assembling Your System
Mill or Lathe: Unpack and assemble your machine according
to the instructions included in the Sherline Assembly and
Instruction Guide packed with the your new machine.
Unpack the P/N 8760 driver box and the P/N 8781 Sherline/
MASSO controller box.
Set the driver box on your table first, then set the controller
box on top of the driver box.
FIGURE 1—Back view of the controller box and the driver box
SHERLINE PRODUCTS INC. • 3235 Executive Ridge • Vista • California 92081-8527 • FAX: (760) 727-7857
Toll Free Order Line: (800) 541-0735 • International/Local/Tech. Assistance: (760) 727-5857 • Internet: www.sherline.com
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Shown here is what comes with the Sherline/MASSO Controller for our mill package.
A lathe package will be similar except that it will have two limit switches instead
of three, and different mounting hardware.
After you have read all the instructions and watched all the how-to videos, please feel
free to send us any feedback so we can improve our MASSO controller documentation.
Email marketing@sherline.com with your suggestions.
FIGURE 2—Front view of the controller box and the driver box.
Connect the white X, Y, and Z stepper motor cables leading
from the back of the driver box to each of the stepper motor
connectors. The axis that the cables will control are laser
engraved on the driver box (see Figure 3). A fourth cable is
unused unless you have purchased an optional CNC rotary
table, which can be connected here as a 4th (A) axis.
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WHAT'S INCLUDED
CUSTOMER FEEDBACK REQUEST
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Sherline/MASSO Controller
Initial Start
11/20/19

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Summary of Contents for Sherline Products MASSO 8781

  • Page 1 4th (A) axis. FIGURE 1—Back view of the controller box and the driver box SHERLINE PRODUCTS INC. • 3235 Executive Ridge • Vista • California 92081-8527 • FAX: (760) 727-7857 Sherline/MASSO Controller Initial Start Toll Free Order Line: (800) 541-0735 •...
  • Page 2 The controller and the drive box only need one power supply. When you look at the front of the controller box you will see the 24VDC power out connector. Plug it into the power in connector on the drive box. FIGURE 3—Each axis is laser engraved above the cable ports.
  • Page 3 Now plug the male end of the parallel cable into the controller box. FIGURE 11—Monitor connection. The VGA connector is plugged into the monitor port on the controller box. FIGURE 9—Male end of the parallel cable. FIGURE 12—Shows an example of a VGA-to-HDMI converter. Please note that some VGA-to-HDMI converters require a USB powered connection.
  • Page 4 Now plug in your flash drive with your machine settings, This should give you a large enough gap between the tool settings, and programs into the Program USB motor bracket and the headstock for the cable support to fit in easily. connection.
  • Page 5 Now push the cable support into place. Once the cable support is in place, tighten the two 10-32 screws in order to clamp the cable support between the motor mount and the headstock. At this point just tighten the top screw all the way, and leave the bottom screw alone.
  • Page 6 When your monitor comes on, you will see the control page Make sure that the spade connector is straight up and down below. The yellow Home icon will be flashing. The red so it sits in the middle of the motor bracket. Also be sure that E-Stop icon will be flashing, and the password box will be on.
  • Page 7 Now enter the password [ SP ] into the password box. The [SP] must be ALL CAPS. FIGURE 29 At this point you would normally home out your machine. Instead of homing the machine, we are going to go to the Setup page so you can see the input signals from your encoder and your limit switches.
  • Page 8 headstocks. The parts and the procedures are the same Mounting the Optical Encoder for our 3C headstock with the exception of the encoder spacer block. For the standard headstock we use spacer P/N 87816 and mounting screws P/N 40720 (10-32 x 1-1/2" The power switch on the speed control must be in the SHCS).
  • Page 9 You may need to drill and tap the 10-32 holes on your headstock to mount the optical encoder. If this is the case, please go to the page 20 of this document for the Optical Encoder Mounting Template Instructions. FIGURE 40—Encoder Gap Gauge P/N 87813. FIGURE 38—Mounting hole locations on the headstock.
  • Page 10 FIGURE 44—Shows the LED lights on the encoder with the power connection plugged in (Just for show). Remover the connection until the cover is in place. Now we are going to mount the encoder cover. FIGURE 42—With the gap gauge in place, apply pressure on First a special note: The primary reason for the cover is top of the encoder.
  • Page 11 If you turn the spindle pulley by hand starting with the index point under the encoder, the signals will come into the setup page. See the signal sequence below. FIGURE 50—Then Signal-B will change to Low. The inputs will follow this sequence from position 1 through position 4.
  • Page 12 Tighten the mounting screw snug. Then readjust the cover so there is still a gap between the cove and the pulley. FIGURE 53—Placement of encoder cover P/N 87812. FIGURE 55—Encoder cover mounting screw P/N 87811 5-40 x 3/8" Phillips, button-head machine screw. There must be a gap between the front edge of the cover and the tach/encoder sticker so it doesn’t rub on the sticker.
  • Page 13 Turn the Spindle on and Check the Readout For customers who are doing a retrofit, see this video, Speed Control Retrofit for CNC Controller (https://youtu. be/1zIAV6I4MBo), for instructions on how to wire the speed control for the MASSO controller. 1. Flip the spindle control power switch to the ON position. FIGURE 60—The cursor arrow is over the “Spindle CW,”...
  • Page 14 Mounting and Adjusting the Limit Switches Y-axis Limit Switch and Eccentric Trigger FIGURE 66—Y-axis limit switch assembly with the backing plate P/N 68046 attached. FIGURE 63—Y-axis limit switch parts, clockwise from top right: (1) P/N 68040 limit switch w/pigtail (2) P/N 68024 Y-axis limit switch mount (3) P/N 68046 Limit switch mounting tab (4) P/N 68049 #2 Phillips x 5/8"...
  • Page 15 FIGURE 69—The limit switch mounted the with wires going between the mounting bracket and the mill base. FIGURE 72—Mount the assembly with the wide side of the eccentric trigger facing down. At this point the 10-32 screw on the eccentric trigger and The Eccentric Trigger Assembly and Mounting the two screws that secure the limit switch are snug on the Eccentric trigger parts.
  • Page 16 You don’t need the password to see the input and output status of your limit switches and your encoder signal. If the password box is in the way, click on it a couple times and then click on the screen once and it will close. Make sure that your limit switch connector is plugged into the control harness.
  • Page 17 FIGURE 78—Limit switch mounted to the Z-axis limit switch mount. FIGURE 80—Mount the eccentric trigger on the column saddle and leave it loose. FIGURE 79—#1: The red ovals indicate the mounting screws from the stepper motors for the limit switch mounting bracket. #2: This red oval shows the location of the screw hole on the mill column saddle for the eccentric trigger.* * NOTE: You may need to drill and tap the 8-32 hole on your...
  • Page 18 Once the limit switch is mounted, turn off the driver box and then disconnect the power cord to the stepper motor. Now raise the column saddle all the way to the top of travel. Then lower the column saddle one full revolution of the handwheel.
  • Page 19 Now We Can Home out the Machine With the control box and driver box both on, and the E-stop triggered, and the password (SP) entered, press the Ctrl, Alt, and Home buttons on your keyboard. All of your axes will now home out on their respective limit switches. Each axis will move until they make contact with their limit switch, then the axis will stop, then it will move away from the limit switch approximately one full revolution of the...
  • Page 20 (This video shows you how to mount your encoder, set the gap, check the signals, and turn the spindle on for the final RPM check.) https://youtu.be/ynfJ38QLMoE Thank you, FIGURE 92 Sherline Products Inc. Sherline/MASSO Controller Initial Start Page 20 OF 22...
  • Page 21 Sherline/MASSO Controller Initial Start Page 21 OF 22...
  • Page 22 Limit Switch Mounting Templates MILL BASE LIMIT SWITCH HOLES TEMPLATE LOCATION FOLD LINE TEMPLATE Mill Base Template Instructions FOLD LINE Cut the template out on the solid lines. Fold the template on the dashed line and tape it in place on your mill base. Position the targets on the side of the mill and the extra 0.240 fold at the front of the base.