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DuraMax 10x15 Ft with Extension Kit Owner's Manual

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A
P
R P
E
Vinyl Garage
Instructions or Assembl
10 F
All We ther Dur ble
C
Won t Dent Rust Rot or Mildew
T ll W l In Shed
e er eeds
intin
8 " Wide Double Doors
E s Assembl
Hi h Wind Tested
Snow Lo d Tested 20lbs/s . oot
d Loc Re d (Loc not included)
Window its A il ble
Approximate
i e
Feet
10 2 1 2
M
A roduct of
G A R A G E
1 F
(A rox.)
F
Building imensions ( ne Extension)
torage Area
idth Inc
. Ft.
Cu. Ft.
125 3
26 3 4
160 3
125 1 2
1
2
F
Exterior imension
epth Inc
Height Inc
Base imension
31
Roof Edge to Edge
31
5 1 2
Patent 416.091
H
00
3
www.dur m xb .com
H
H
C ll us or n missin or d m ed
Do not return to the store.
nterior imension
all to
all
idth
epth
inc
inc
123 3
31
H
rts.
Height
inc
72

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Summary of Contents for DuraMax 10x15 Ft with Extension Kit

  • Page 1 A roduct of G A R A G E Vinyl Garage Patent 416.091 Instructions or Assembl 10 F (A rox.) www.dur m xb .com All We ther Dur ble Won t Dent Rust Rot or Mildew T ll W l In Shed e er eeds intin 8 ”...

  • Page 3: Parts List

    Parts List Note: Check all parts prior to installation. CODE DESCRIPTION CODE DESCRIPTION LEFT DOOR COLUMN RIGHT DOOR COLUMN RS16L DOOR STOPPER LEFT (CDLA) (CDLH) (CDRA) (CDRH) B1LH FRONT ‘U’ CHANNEL LEFT RS16R DOOR STOPPER RIGHT B1RH FRONT ‘U’ CHANNEL RIGHT RAMP B1LA FRONT ‘U’...
  • Page 4 One Extension Parts List Note: Check all parts prior to installation. CODE DESCRIPTION EXTL EXTENSION ‘U’ CHANNEL LEFT EXTR EXTENSION ‘U’ CHANNEL RIGHT MIDDLE COLUMN U-Channels (EXTL) (EXTR) MIDDLE COLUMNS (CMH) CB2A CENTER BAND RS3H RS3 ROOF STRUCTURE SHORT MIDDLE JOINING SUPPORT RS4XA RS4 ROOF STRUCTURE RS6H...

  • Page 5: Exploded View

    Exploded View RS2A RS3LA RS1H RS4XA RS3LA RS4XA RS2A RS6H RS4XA RS1H RS4XA RS15L RS3LH RS15R RS2A RS4XA RS3LA RS1H RS5A RS7H RS16L RS3LA RS15R RS16R RS4XA RS3LA RS1H RS2A CB3XA CB3XA CDLH CDRH CB6H CB3XA EXTL B3LA CB1A B3RA CB4A B1LA B1RA...
  • Page 6 Exploded View with One Extension RS6H RS3H RS4XA RS7H RS3H CB2A CB2A EXTL EXTR FO6A...
  • Page 7 Roof Structure Exploded View...
  • Page 8 Roof Structure Exploded View With One Extension RS3H RS7H RS7H RS6H RS4XA RS6H RS15R RS3H RS11A RS4XA RS20H RS19H RS15L...
  • Page 9 A. Foundation PART 1 : Assembling Shed With Extension Kit Note: It is important that these instructions are followed step by step. 1. All parts are clearly marked and care Note should be taken to use the correct one. 2. Set the Torque limit of your Screw drill to #3 or #4 to ensure the screws do not strip the metal reinforcements.
  • Page 10 . Assemble the channel (F04A), (F05A) & (F07) together using (S1) screws. Make 6 sets. Add one (F07) for each Extension. F05A F04A . Make a frame with the sub assemblies as shown below. Note Make sure while assembling, the channel position should be as shown.
  • Page 11 . Fix the ‘L’ angle (F03) to the channel at all the four corners to make a perfect frame. See fig. . Fix the channel (F04A), (F05A) & (F07) sub assembly into the main frame as shown. See fig. Note Make sure while assembling, the channel position should be as shown.
  • Page 12 . Place t e c annel (F03H) into t e frame e s aced as s o n. Use (F0 ) late to connect t e U c annel and t e frame it ( 1) scre s. Add two (F03H) for each Extension. F03H F03H .
  • Page 13 . Place t e ram (RG) to t e front side of t e fo ndation and ee t e distance accordin to t e eel distance. Use dia. 2.5mm. drill bit to transfer t e ole from (RG) and fi it ( 1) scre s.
  • Page 14 Sec re t e ly ood to t e fo ndation it scre s. Scre s not incl ded. Concrete - 2. Cement Floor with out Plywood. After com letin t e assembly of t e base U-c annel fill t e concrete to t e fo ndation to s rface only.
  • Page 15 . Slide t e door col mn (C RA) into t e base U-c annel (B1RH) on t e ri t side of t e door. t e re drilled oles on col mn (C RA) it base U c annel. Sec re it t o ( 1) scre s from inside.
  • Page 16 . Slide t e corner col mn (CCA) into side anel (F PH ) s in t e col mn to t e side anel. Fig.1 Fig.2 Fig.3 i t e center band fittin (FCB) to t e col mn (CCA) it ( 2) scre .
  • Page 17 i t e center band (CB1H) to t e center band fittin (FCB) it ( 1) scre s. See fi .1. i t e ot er end to t e door col mn (C RA). See fi .2. Fig.1 Fig.2 i t e center band (CB H) to t e base U c annel (B1RH) and door col mn (C RA) it ( 1) scre s.
  • Page 18 or in from inside contin e connectin t e 7 side anels ( P ) and col mns to t e base U c annel. Use ( 1) scre s to fi col mn to base. Add one side panel ( P ) column (C H) for each Extension.
  • Page 19 i t e center band fittin (FCB) to t e col mn (CCA) it ( 2) scre . eave it loose. Back . Assemble t e center bands (CB3 A) it middle oinin s ort ( ) it ( 1) Scre s. See fi .1.
  • Page 20 . Stabili e t e side anels it center bands (CB3 A) (CB3A) assembly. See fi .1 to 6 and follo t e ste s. Fig.1 Fig.2 Fig. Fig.3 Fig.5 Fig. or in from inside contin e connectin t e 3 side anels ( P ) and col mns to t e base U c annel.
  • Page 21 . Slide t e corner col mn (CCA) into side anel ( P ) s in t e col mn to t e side anel. or in from o tside se ( 1) scre s to sec re col mn to base (B3 A) (E T ).
  • Page 22 . Assemble t e center bands (CB3 A) it middle oinin s ort ( ) it ( 1) scre s. See fi . . Stabili e t e side anels it center bands (CB3 A) assembly. See fi .1 to 6 and follo t e ste s.
  • Page 23 or in from inside contin e connectin t e side anels ( P ) and col mns to t e base U c annel. Use ( 1) scre s to fi col mn to base. . Slide t e door col mn (C H) into t e base U C annel side anel.
  • Page 24 . Assemble t e center bands (CB3 A) (CB H) (CB2A) to t er it middle oinin s ort ( it ( 1) Scre s. See fi . Add one (CB2A) for each Extension. Fig.1 Fig.2 . Stabili e t e side anels it center bands (CB3 A) (CB H) (CB2A) assembly.
  • Page 25 i t e (EP ) at t e end of center band (CB H). See fi .1. i t e (CBC) to t e center band oint osition to avoide in ry. See fi .2. Fig.1 Fig.2 . Slide t e door col mn (C RH) into t e base U C annel.
  • Page 26 . Insert t e side anel ( P ) into t e roove of col mn (C RH) base U c annel (B1RA). . Slide t e corner col mn (CCA) into side anel ( P ) s in t e col mn to t e side anel. or in from o tside se ( 1) scre s to sec re col mn to base (B1RA)
  • Page 27 i t e center band fittin (FCB) to t e col mn (CCA) it ( 2) scre . eave it loose. . i t e center band (CB1A) to t e center band fittin (FCB) it S1 scre s. See fi .1. i t e ot er end to t e door col mn (C RH).
  • Page 28 i t e center band (CB A) to t e base U c annel (B1RA) and door col mn (C RH) it ( 1) scre s. See fi .1 2. i t e (EP ) at t e end of (CB1A) (CB A).
  • Page 29 . Slide t e door col mn (C A) into t e base U C annel side anel. t e re drilled oles on (C base U c annel (B1 H) it ( 1) scre s from inside. Fig.2 Fig.1 i t e center band (CB1H) to t e center band fittin (FCB) it ( 1) scre s.
  • Page 30 i t e center band (CB H) to t e base U c annel (B1 H) and door col mn (C A) it ( 1) scre s. See fi .1 2. i t e (EP ) at t e end of (CB1H) (CB H).
  • Page 31 C. Roof Frame Parts eeded 1 Door Col mn ittin Ri t (F CR) 4 RS1 Roof Str ct re (R 1H) 1 Door Col mn ittin Ri t (F CRH) 4 RS Roof Str ct re S ort on 4 Corner Col mn ittin (FCC) 4 RS9 Roof Str ct re S...
  • Page 32 . Insert t e corner col mn fittin s (FCC) into t e corner col mn (CCA). it ( 1) scre s from o tside of t e s ed. . Insert t e door col mn fittin s (F C C) (F CRH) into t e front door col mn (C (C RA).
  • Page 33 Front roof structure assembly . Assemble front roof str ct res (R 1H) 2 nos. it middle oinin s ort ( ). Use ( 1) scre s. . Assemble roof str ct re s ort (R H) to (R 1H) assembly it 4 ( 1) scre s as s o n in fi .
  • Page 34 . Assemble t e roof str ct re (R 2A) to (R H) it ( 1) scre s. . Assemble door sto er (R 1 (R 1 R) to et er it ( ) bolt n t it as ers.
  • Page 35 . Assemble (R 1 R) (R 1 ) assembly to front roof assembly it ( 1) scre s. Back roof structure assembly . Assemble front roof str ct res (R 1H) 2 nos. it middle oinin s ort ( ). Use ( 1) scre s.
  • Page 36 . Assemble roof str ct re s ort (R H) to (R 1H) assembly it ( 1) scre s as s o n in fi . Ma e s re t ese oles . Assemble t e roof str ct re (R 2A) to (R H) it ( 1) scre s.
  • Page 37 . Assemble roof str ct re (R 3 A) (R 3H) it middle oinin s ort ( ). Use ( 1) scre s to fi . Add one (R 3H) for each Extension. . Insert 90 de ree oint (R ) into t e roof str ct re (R 3 A) (R 3H) assembly .
  • Page 38 . Assemble roof str ct re (R 3 H), (R 3 A) (R 3H) it middle oinin s ort ( ). Use ( 1) scre s to fi . Add one (R 3H) for each Extension. . Insert 90 de ree oint (R ) into t e roof str ct re (R 3 H).
  • Page 39 . Assemble t e roof str ct re (R 5A) S1 scre s. Add one (R H) for each Extension. ake 2 sets. . Assemble t e roof str ct re (R 13A) into (R 5A) H) assembly it ( 3) bolt n ts.
  • Page 40 . Assemble t e roof str ct re (R 5A) H) it ( 1) scre s. Add one (R H) for each Extension. ake 2 sets. . Assemble t e roof str ct re (R 13A) into (R 5A) H) assembly it ( 3) bolt n ts.
  • Page 41 . Place t e assembled front roof str ct re assembly to t e door col mns. t e re drilled oles it door col mn and fi it ( 1) scre s. See fi .1 2. Ma e s re t e (R 2A) str ct re osition as s o n in fi .3.
  • Page 42 . Insert t e 90 de ree oint (R ) assembled RS3 roof str ct re into t e roof str ct re (R 1H). See fi .1. Sec re (R ) to (R 1H) it ( 1) scre . See fi .2. Sec re (R ) it (FCC) sin ( 2) scre .
  • Page 43 i t e door sto er ( HH) to t e roof str ct re (R 3 H) it ( 1) scre s. . Place t e assembled roof str ct re (R 5A) H) into osition on roof str ct re s orts H) at t e left side of t e s ed.
  • Page 44 . Place t e assembled roof str ct re (R 5A) H) into osition on roof str ct re s orts H) at t e left side of t e s ed. Use ( 1) scre s to fi . See fi .1 2. Re eat t e same for assemblin (R 5A) H) assembly.
  • Page 45 . Attac t e roof str ct re (R A) 12 nos. to (R 3 H) (R 3 A) assembly it ( 1) scre s. See fi .1. Attac t e roof str ct re (R A) to (R 5A), H) assembly and (R 5A), (R H) assembly it (...
  • Page 46 . Attac t e roof str ct re s ort (R 12A) it (R 5A) to (R 5A) and (R H) to (R it ( 1) scre s. . Assemble t e roof str ct re s ort (R 15 ) (R 15R) to et er it ( ) bolt n t it...
  • Page 47 i t e assembled roof str ct re s (R 15 ) (R 15R) to t e col mn (C H) it ( 1) ( 2) scre s. See fi . Add one (R 15 ) (R 15R) for each Extension. Fig.1 Fig.2 .
  • Page 48 . Roof panels Parts eeded 12 Roof Panels (RP ) acia Panel eft (FP ) acia Panel Ri t (FPR) Rid e Cover Small (RR ) 12 Roof Pl as er (PPG) 12 Roof Pin (P ) 24 Sa in S (R 1 A) Parts eeded For each Extension Roof Panels...
  • Page 49 . Place facia anel (FPR) to bac roof str ct re t side. Re eat t e same ste 1. Back . Place facia anel (FP ) to bac roof str ct re left side. Re eat t e same ste 1. Back...
  • Page 50 Use a scre driver to ali n t e . Start attac in t e roof anels from (FP ) corner side by oles. slidin t e roof anel (RP ) to roof str ct re. ocate t e ole ositions of t e roof anel and roof str ct re.
  • Page 51 . Contin e to attac in t e roof anels from bac ri t. After fi in eac roof anel attac eac rid e cover (RR ). See fi . and follo t e ste s. Fig. 1 Fig. 2 Fig.
  • Page 52 Fig. Fig. Fig. Fig. 10 Fig. 11 Fig. 12...
  • Page 53 . Insert t e sa in s ort (R 1 A) from inside t e s ed by slidin in bet een roof str ct re (R 5) and roof anel ntil it reac es (R 3) roof str ct re for eac anel.

  • Page 54: Base -Channel

    After com letin t e assembly a ly silicone aro nd t e erimeter of t e base U-c annel. Seal t e corners, oints and base of door col mn also. Base -channel After com letin t e anel assembly, a silicone aro nd t e roof l is is o tional and s o ld be done for eavy rain areas if...
  • Page 55 F. entilation Kit Parts eeded Code Po er Drill Dia 3 16 5mm drill bit Dia 1 2 12.5mm drill bit ptional entilation kits can be installed on any of the wall panels. Howe er we recomend mounting them on the top of the shed’s back wall. utside utside...
  • Page 56 High wind area installation instructions Parts needed DIA. 4.2 x 16mm. (5/32” x 5/8”) SHEET METAL SCREW (not included with shed) M6 x 40mm. (1/4” x 1 1/2”) (not included with shed) Anchor bolt with nut Assembly on concrete Foundation Usin a car enter s are, line corners.
  • Page 57 Attac eac side anel ( P ) on to to t e roof str ct re (R 1) and (R 3). Usin a dia. 3mm 1 drill it a o er drill, ma e t o e al distance oles on t e side anel t ro t e roof str ct re.
  • Page 58 PART 2 Adding Extension Kit to Existing hed Back Front Remove one ridge co er (RR ) from t e bac Remove t is Rid e cover. side . See t e fi Back...
  • Page 59 Remove from bac side left and ri t roof anel (RP ). See t e fi Back Remove from bac side left and ri t acia Panel (FP ) (FPR). See t e fi Back...
  • Page 60 ort t e roof structure (R by sin an a ro riate s ort to avoid t e roof str ct re from colla sin . Back ort not incl ded. Remove from bac side (R 10A) Roof Str ct re ort.
  • Page 61 Remove (R H) from (R Back Remove (R H) from (R See fi . 1. Remove (R 13A) from (R See fi . 2 Back Fig.1 Fig.2...
  • Page 62 . Detac roof str ct re (R 2A) from (R 3) from bot corner. see fi .1. Detac 90-de ree oint (R ) from corner col mn fittin (FCC) from bot corner. See fi .2. Detac R 3 A) from 90 de ree oint (R ) from bot corner.
  • Page 63 . P ll t e bac roof str ct re assembly. See fi . Back . Remove t e roof str ct re s ort (R 12A) from (R H). See fi .1. Remove R 11A) from (R H). See fi .2.
  • Page 64 . Detac (R A) from (R assembly. After complete the extension assembly of (R fix again (R A) at the same position. Fig.2 Fig.1 Back . Remove t e center band assembly from t e all of t e s ed. ollo t e fi res.
  • Page 65 . Remove t e Corner col mn (CCA), Middle col mn (C A) Side anels from bac side of t e s ed. Back Fig.1 Fig.2 . Remove t e ase U c annel (B3 A) (B3RA) from t e fo ndation. Back...
  • Page 66 . Remove (F01H), (F02H) (F03) assembly from bac side. F01H Back F02H . Come back to 10’x15’ Garage Extension Kit manual (PART-1) and follow the steps accordingly.
  • Page 67 U.S. Polymers, Inc. 1057 S. Vail Ave Montebello, CA 90640, United States of America RD-0.0 2013-10-30...