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Cosmos XP-3180 Instruction Manual

Oxygen indicator
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■ XP-3180
■ XP-3180E
(For combustion management)
Oxygen Indicator
Instruction Manual
This instruction manual explains to the use of two models listed on the left
● Please keep this instruction manual available for quick reference when
needed
● Before use, carefully read this instruction manual and fully understand the
content.
Specifications No.: XP-3000T

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Summary of Contents for Cosmos XP-3180

  • Page 1 Oxygen Indicator ■ XP-3180 ■ XP-3180E Instruction Manual (For combustion management) This instruction manual explains to the use of two models listed on the left ● Please keep this instruction manual available for quick reference when needed ● Before use, carefully read this instruction manual and fully understand the content.

  • Page 2: Table Of Contents

    Table of Contents Contents of This Package …………………………………………… 1. Introduction ………………………………………………………… Explosion-proof Precautions ………………………………………………………………………………… Explanation of Symbols ……………………………………………………………………………………… Safe Operation ………………………………………………………………………………………………… 2. Component Names and Functions …………………………… 3. Operating Procedure ……………………………………………… Procedure ……………………………………………………………………………………………………… Gas Alarm ……………………………………………………………………………………………………… Functions and Settings Methods……………………………………………………………………………… Peak Hold Settings ……………………………………………………………………………………………...

  • Page 3: Contents Of This Package

    The following standard components are packed together with the Gas Detector. Carefully check the contents against the list when unpacking. If any components are missing or damaged, contact your New-Cosmos Electric representative. A replacement for the missing or damaged component will be sent to you.

  • Page 4: Introduction

    Follow the explosion-proof XXXXXXXXXX. Operating conditions: Replace batteries only in area know to be NON-HAZARDOUS. ● Use the Gas detector in the carrying case specified by New-Cosmos Electric. ● As a comprehensive measure for the prevention of danger resulting from static electricity. ●...

  • Page 5: Safe Operation

    Introduction 1. Introduction (continued from previous page) ■ Safe Operation In order to use the Gas Detector safely, be sure to observe the following items. DANGER If the gas alarm turns ON, immediately take all necessary measures to ● prevent Oxygen deficiency. WARNING Be sure to turn ON the Gas Detector in clean air.

  • Page 6: Component Names And Functions

    Component Names and Functions 2. Component Names and Functions (10) (11) Name Function Alarm lamp Flashes at the time of gas alarming. Gas sampling hose connection port Connects to the gas sampling hose. Exhaust port Exhausts sampled gas. Buzzer opening Sounds a buzzer.
  • Page 7 Component Names and Functions 2. Component Names and Functions (continued from previous page) Name Function LCD main screen Displays gas concentration and a variety of messages. A. Displays gas concentration. B. Displays the unit of measurement. C. Displays the remaining battery level. D.
  • Page 8 Component Names and Functions 2. Component Names and Functions (continued from previous page) 1-m gas sampling hose (for XP-3180) Name Function Gas sampling hose Leads gas to the Gas Detector. (1 m long) Coupler Connects to the Gas Detector. Prevents the penetration of water and dust into the Gas Detector.
  • Page 9 Function Shoulder belt mounting bracket Connects to the provided shoulder belt. Sampling pipe holder Holds the suction attachment pipe.(XP-3180) Fastener Used to extract the Gas Detector or replace the battery. Back pocket Used to hold the sampling hose or provided filter.

  • Page 10: Operating Procedure

    Operating Procedure 3. Operating Procedure ■ Procedure Be sure to conduct a daily inspection before WARNING performing detection work (see page 22). Insert Turn ON Displays the gas Warms Turn OFF the Procedure t h e G a s concentr a tion Detects Gas Detector batteries.
  • Page 11 Operating Procedure 3. Operating Procedure (continued from previous page) 3. Detection Gas Concentration Screen ● Gas is detectable when the gas concentration screen is displayed. The LCD sub screen will display Time. → Refer to page 10 for information on the gas alarm. 〈Gas Concentration Screen〉...

  • Page 12: Gas Alarm

    Operating Procedure 3. Operating Procedure (continued from previous page) 3. Turning Power OFF CAUTION To turn OFF the Gas Detector, wait until the oxygen concentration comes back to 21 vol % in clean air. When the POWER switch is pressed for approximately three seconds, the buzzer beeps, and the Gas Detector will be turned OFF.

  • Page 13: Functions And Settings Methods

    2. Alarm buzzer silencing P. 13 detected gas concentration reaches the alarm level. 3. Detectable gas selection XP-3180 and XP-3180E cannot be set. 4. LCD selection XP-3180 and XP-3180E cannot be set. Logs (saves in memor y) the detected gas 5.

  • Page 14: Peak Hold Settings

    Operating Procedure 3. Operating Procedure (continued from previous page) ■ Peak Hold Settings With the peak hold function set, the peak value of gas concentration detected will be displayed continuously. (1) Press the MENU switch for approximately three seconds while the gas concentration screen is displayed to display the peak hold setting screen (see page 11).

  • Page 15: Alarm Buzzer Silence Settings

    Operating Procedure 3. Operating Procedure (continued from previous page) ■ Alarm Buzzer Silence Settings If the alarm buzzer is muted, the alarm buzzer will not sound when the gas concentration reaches the alarm level. (1) Press the MENU switch for approximately three seconds to display the alarm buzzer silence screen.

  • Page 16: Logging

    Operating Procedure 3. Operating Procedure (continued from previous page) ■ Logging Take the following steps to log the detected gas. Logger capacity (1) Press the MENU switch for three seconds while the gas concentration screen is displayed to display the logging start screen.

  • Page 17: Data Logger Communications Screen

    Operating Procedure 3. Operating Procedure (continued from previous page) ■ Data Logger Communications Screen Take the following steps to read logging data. In order to read data, a personal computer (see page 1) and Log Data Collection Set (optional item) are required.

  • Page 18: Time Settings

    Operating Procedure 3. Operating Procedure (continued from previous page) ■ Time Settings (1) Press the MENU switch for three seconds while the gas concentration screen is displayed to display the time setting screen. Refer to page 11. (2) Press the MENU switch to make time settings. The CL5 indication will then start flashing.

  • Page 19: Error Message (Malfunction Alarm)

    Reset the pump. If the pump cannot be reset or water is drawn into the gas sampling hose or the Gas Detector, contact your New-Cosmos Electric representative for repairs. The Gas Detector may be malfunctioning. Contact your New-Cosmos Electric representative for repairs.

  • Page 20: Replacement Of Consumable Parts

    WARNING If water is drawn into the inside of the Gas Detector, the Gas Detector cannot detect properly. Contact your New-Cosmos Electric representative for repairs. XP-3180 ●...

  • Page 21: Battery Replacement

    Replacement of Consumable Parts 5. Replacement of Consumable Parts (continued from previous page) ■ Battery Replacement When the battery voltage drops and the battery is almost exhausted, the message Err-b will appear and the Gas Detector will not work. Replace the batteries. WARNING Use Panasonic LR6XJK, Toshiba One Screw...

  • Page 22: Sensor Unit Replacement

    Ensure the new sensor is the ● correct part number, manufactured by New Cosmos Electric Co. Ltd. (Sensor Model OS3M-SS for XP- 3180, OS3ME-SS for XP-3180E) ※XP-3000ATEXETO (Sensor Model OS3M-SS for XP- 3118, XP-3148, XP-3168) ※XP-...
  • Page 23 If Err-P is not displayed after several checks, wear and tear of the packing or malfunctioning of ● the pump unit may be considered. Contact your New-Cosmos Electric representative for repairs. WARNING Do not bring the gas detector into a hazardous location if it is malfunctioning.

  • Page 24: Maintenance Inspection

    ON again. if "Err-P" is not displayed the damage of the gas sampling pipe or the airtight defect of the sensor packing or pump diaphragm may be considered. Contact your New-Cosmos Electric representative for repairs or replacements. ■ Regular Inspection In order to maintain the accuracy of the Gas Detector, request a regular inspection from your New- Cosmos Electric representative.

  • Page 25: Troubleshooting

    Troubleshooting 7. Troubleshooting Before requesting repairs, please check the items in the following table. (When the instrument fails to operate, remove all batteries. After several minutes, install the batteries and try again.) Page for Symptom Cause Treatment reference T h e p o l a r i t y i s Install batteries again in the B a t t e r y incorrect.

  • Page 26: Warranty

    New Cosmos’s sole option, replacement or repair of such non-conforming product or refund of the original purchase price of the non-conforming product. In no event will New Cosmos be liable for any other special, incidental or consequential damages or losses of any kind whatsoever, including but not limited to, loss of anticipated profits and any other loss caused by reason of non-operation of the product.

  • Page 27: Specifications

    Specifications 9. Specifications ■ Gas Detector Oxygen Gas Detector for combustion Product Oxygen Gas Detector management Model XP-3180 XP-3180E Detectable gases Oxygen Oxygen in flue gas Detection principle Galvanic cell type Gas sampling method Automatic suction type Detection range 0vol% to 25vol% (25.1 vol% to 50.0vol%)

  • Page 28: Markings Of Explosion-Proof

    Markings of explosion-proof 10. Markings of explosion-proof 1. Product mark detail 2. Um value mark detail Display each model XP-3180 XP-3180E 3. Warning sticker (for leathercase) detail 4. Warning sticker (for body) detail List of hazardous locations standards with issue dates:...

  • Page 29: Detection Principle

    Detection Principle 11. Detection Principle ● Galvanic Cell Type (Oxygen) It consists of a noble metal electrode, a base metal electrode, and an electrolytic solution. A noble metal electrode has contact with the air through the Teflon membrane. Due to the electrical potential difference from the load resistance caused by connecting to both terminals, the following reaction takes place: →...
  • Page 30 MEMO...
  • Page 32 ● Loss of the Instruction Manual: If this instruction manual is lost, contact New Cosmos Electric or the nearest branch or sales office shown below. A copy of the instruction manual will be delivered to you. (A fee is charged.)

This manual is also suitable for:

Xp-3180e

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