Related Manuals for GESTRA SPECTORcontrol II
Summary of Contents for GESTRA SPECTORcontrol II
- Page 1 Control, Display & Operating Panel SPECTORcontrol II Original Installation & Operating Manual 819410-02 E n g l i s h...
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Page 2: Table Of Contents
Notes on the Declaration of Conformity/Manufacturer’s Declaration ..........8 Notes on product liability .........................8 Technical data SPECTORcontrol II control, display and operating panel ................9 In the control cabinet: Installing the SPECTORcontrol SPECTORcontrol dimensions .........................10 Installation in control cabinet .........................11 In the control cabinet: Connecting the SPECTORcontrol SPECTORcontrol wiring diagram ......................12... - Page 3 Contents continued Page Factory setting SPECTORcontrol ............................17 Bringing into service Switching on the supply voltage ......................17 Home screens ............................18 Operating the SPECTORcontrol Meaning of buttons ..........................19 Menu structure .............................20 System malfunctions Indications, diagnosis and remedies ......................24 Action against high-frequency interference ...................25 Display of system malfunctions in the alarm and error list using fault codes ........
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Page 4: Important Notes
In combination with SPECTORconnect devices, it is used for visual display and status analysis with a gateway functionality. As well as GESTRA CANopen devices, it can also be connected to equipment from other manufacturers, if approved by GESTRA, and integrated in the plant system. - Page 5 Important notes continued Definition of terms continued Cutout threshold If the control point is below the cutout threshold during pump control, the control point = 0. This prevents the pump from constantly switching on and off. Continuous blowdown As the boiler water begins to evaporate, the concentration of non-volatile total dissolved solids (TDS) left behind in the boiler increases over time as a function of steam consumption.
- Page 6 Important notes continued Definition of terms continued Standby mode (conductivity control) To prevent water losses, continuous blowdown control and automated intermittent blowdown (if ena- bled) can be disabled in standby mode or when the burner is switched off. The continuous blowdown valve moves to CLOSED position, triggered by an external control command.
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Page 7: Function
The SPECTORcontrol (SC) is a control, display and operating panel with integrated programmable logic controller (PLC) for CANopen devices. In addition to GESTRA equipment such as conductive and capacitance level electrodes, temperature limiters and conductivity electrodes, you can also connect equipment from other manufacturers, such as Jumo CANTransP/T, and incorporate it in the overall system. -
Page 8: Directives And Standards
The equipment conforms to standards: UL 60950-1 and CSA C22.2 No. 60950-1-07, Information Tech- nology Equipment - Safety - Part 1: General Requirements. File E176557. Applicable directives and standards The SPECTORcontrol II has been tested and approved for use in the scope governed by the following directives and standards: Directives: Directive 2011/65/EU RoHS II Directive ■... -
Page 9: Technical Data
Technical data SPECTORcontrol II control, display and operating panel ■ 10.4” VGA IR TFT touchscreen ■ 2 x Ethernet 100/1000 Mbps RJ45 (intranet/Modbus TCP/IP/OPC) ■ CAN interface ■ Modbus RTU RS232 for specific burner connection ■ USB ports for importing and exporting data ■ Profibus DPS (optional) ■ Supply voltage 24 V DC (+/- 20%) -
Page 10: In The Control Cabinet: Installing The Spectorcontrol
In the control cabinet: Installing the SPECTORcontrol Spectorcontrol dimensions Front 10.4” Fig. 1 Mounting frame Back Fig. 2... -
Page 11: Installation In Control Cabinet
In the control cabinet: Installing the SPECTORcontrol continued Spectorcontrol dimensions continued Front panel cutout The maximum thickness of the front panel is 5 mm 287,0 321,0 329,0 Fig. 3 Installation in control cabinet The SPECTORcontrol is installed in the door of the control cabinet. It is fastened from the rear using the integrated threaded pins. -
Page 12: In The Control Cabinet: Connecting The Spectorcontrol
In the control cabinet: Installing the SPECTORcontrol continued Attention Avoid locations where direct sunlight falls onto the screen. ■ The mounting angle must not exceed ± 35° from the vertical. ■ Make sure the seal is seated correctly on the front panel. On units with a round seal, ■... -
Page 13: Supply Voltage Connection
DIN EN 50178, DIN EN 61010-1, DIN EN 60730-1 or DIN EN 60950. Attention Do not use the bus power supply for GESTRA SPECTORbus control units for supplying ■ power to the SPECTORcontrol or connected equipment. -
Page 14: Wago I/O System 750 Supply Voltage
In the control cabinet: Connecting the SPECTORcontrol continued WAGO I/O system 750 supply voltage If the sum of the internal power consumption exceeds the sum current for bus modules, position a po- tential feed terminal with bus power supply unit (750-613) upstream from the module where the admis- sible sum current was exceeded. -
Page 15: Can Interface Assignment
In the control cabinet: Connecting the SPECTORcontrol continued CAN interface assignment Pin no. Signal Description 1 2 3 4 5 CAN LOW Negative data signal Signal ground 6 7 8 9 Signal ground CAN HIGH Positive data signal Housing Case Cable shield CANopen devices are connected via the CAN interface. -
Page 16: Ethernet Connection
In the control cabinet: Connecting the SPECTORcontrol continued Ethernet connection LINK Pin no. Signal RJ45 connector TXD+ RXD+ 8-pole RJ45 socket RXD- The Ethernet interface conforms to the standard IEEE 802.3 (10/100/1000BASE-T). The network connection is produced using a shielded Cat-5e cable with RJ45 connectors. The maximum cable length and transfer speed are determined by the cable properties defined in EIA/TIA 568 TSB-36. -
Page 17: Factory Setting
The SPECTORcontrol runtime licence can be found on the rear of the unit. If you need to re-enter this licence but the label is no longer on the unit, please request it from GESTRA Bremen. The inputs/outputs of the WAGO I/O module can only be defined after you have entered the number of terminals in [SPECTORcontrol]/System/IO Module. -
Page 18: Home Screens
Bringing into service Home screens... -
Page 19: Operating The Spectorcontrol
Operating the SPECTORcontrol Note Operate the SPECTORcontrol by pressing the on-screen buttons or by swiping. Meaning of buttons Button Meaning Home: Press this button to open one of the home screens (1..4). To define the home screen, go to: System/Backlight - Home Screen…/ . If you do not enter anything for 60 minutes, the home screen automatically opens. -
Page 20: Menu Structure
Operating the SPECTORcontrol continued Menu structure START Swipe left or right to navigate home screens 1 ... 4, swipe upwards for configuration Press and hold for 1 s to view the time/Help pages Alarm 1.. 1024 Initial value indication 1 .. 8, to configure go to Digital Inputs Alarm Help, Remains... - Page 21 Operating the SPECTORcontrol continued Menu structure continued Functions Flowrate 1 Analogue input .. 10 Steam signal Digital input, etc. Steam flow- Saturated steam/superheated steam rate/capacity 0 - 500 °C 1..5 0 - 50 bar Calculation e.g. dTemp for controller 1 .. 5 setpoint Logic function e.g.
- Page 22 Operating the SPECTORcontrol continued Menu structure continued Inputs/outputs Setup NRS 1-40/1-41 CAN inputs NRS 1-40.1/1-40.2 1 .. 30 LRR 1-40 Setup 4 .. 20 mA Analogue inputs 1 ..20 Setup Controller Analogue out- CAN input puts 1 .. 20 Setup Alarm On/Off Digital inputs Initial value indication...
- Page 23 Modbus PLC Run/Stop/Reset/ PLC/Visu/OS/Info Password Info, Visu/OS Info Burner manufacturer Landis&Staefa, Lamtec Two burners possible Help Help, navigation via links Gestra PWL 4! Setup burner Fuel/operating mode Setpoint/standby mode/ Example operating hours 1 and 2 Info Common inputs and outputs...
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Page 24: System Malfunctions
To ensure trouble-free operation, make sure all bus nodes are supplied with power via an external 24 V DC SELV power supply unit that is isolated from connected loads. Do not use the bus power supply for GESTRA control units for supplying power to the SPECTORcontrol or connected equipment. -
Page 25: Action Against High-Frequency Interference
System malfunctions continued Action against high-frequency interference High-frequency interference can be caused by out-of-phase switching operations. If such interference occurs and results in sporadic failure, we recommend taking the following action to suppress interfer- ence: Provide inductive loads with RC combinations as per manufacturer's specifications. ■... -
Page 26: Display Of System Malfunctions In The Alarm And Error List Using Fault Codes
System malfunctions continued Display of system malfunctions in the alarm and error list using fault codes continued Fault codes for the URS 60/URS 61 safety control unit Internal Fault code Possible faults Remedy designation E.006 ProbeCntErr No electrode configured Check code switch Inconsistent code E.007 DipKonfErr... - Page 27 System malfunctions continued Display of system malfunctions in the alarm and error list using fault codes continued Fault codes for NRR 2-60 / NRR 2-61 level controllers, LRR 1-60 conductivity controller and URW 60 universal converter Internal Fault code Possible faults Remedy designation MIN switchpoint set higher...
- Page 28 System malfunctions continued Display of system malfunctions in the alarm and error list using fault codes Fault codes for NRR 2-60 / NRR 2-61 level controllers, LRR 1-60 conductivity controller and URW 60 universal converter Internal Fault code Possible faults Remedy designation Check steam flowrate current transmitter...
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Page 29: Disposal
System malfunctions continued Disposal The equipment must be disposed of in accordance with statutory waste disposal regulations. Taking out of service 1. Switch off the supply voltage and secure so that it cannot be turned on again. 2. Unplug the mains connector from the device. 3. - Page 30 For your notes...
- Page 31 For your notes...
- Page 32 You can find our authorised agents around the world at: www.gestra.com GESTRA AG Münchener Straße 77 28215 Bremen Germany Tel. +49 421 3503-0 +49 421 3503-393 E-mail info@de.gestra.com www.gestra.com 819410-02/09-2019cm (808930-03) · GESTRA AG · Bremen · Printed in Germany...
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