GESTRA SPECTORcontrol II Original Installation Instructions

Control, display & operating panel
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Control, Display & Operating Panel
SPECTORcontrol II
E N
Original Installation Instructions
819410-01
E n g l i s h
1

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Summary of Contents for GESTRA SPECTORcontrol II

  • Page 1 Control, Display & Operating Panel SPECTORcontrol II Original Installation Instructions 819410-01 E n g l i s h...
  • Page 2: Table Of Contents

    Contents Page Important notes About this user manual ...........................4 Additional documents ..........................4 Usage for the intended purpose .......................4 Terms and definitions ..........................4 Function ..............................7 Safety note ..............................8 Directives and Standards LV (Low Voltage) Directive and EMC (Electromagnetic Compatibility) ............9 ATEX (Atmosphère Explosible) .........................9 UL/cUL (CSA) Approval ...........................9 Note on the Declaration of Conformity / Manufacturer's Declaration ...........9...
  • Page 3 Contents - continued - Page Commissioning procedure Startup pages ............................18 Operating SPECTORcontrol Buttons and their description .........................19 Menu structure .............................20 System Malfunctions Indication, diagnosis and remedy ......................24 Further Notes Action against high frequency interference ....................25 Decommissioning / replacing the SPECTORcontrol ................25 Disposal ..............................25...
  • Page 4: Important Notes

    Usage for the intended purpose SPECTORcontrol is used for controlling, viewing and parameterizing GESTRA CANopen equipment. However, it is not only designed for GESTRA CANopen equipment but can also be used for third-party devices approved by GESTRA and connected to the plant system.
  • Page 5 Important notes - continued - Terms and definitions - continued - Continuous boiler blowdown As the boiler water evaporates, the concentration of non-volatile dissolved solids (TDS) left behind in the boiler increases over time as a function of steam consumption. If the TDS (= total dissolved solids) concentration exceeds the limit defined by the boiler manufacturer, foaming and priming occurs as the density of the boiler water increases, resulting in a carry-over of solids with vapour into steam lines and superheaters.
  • Page 6 Important notes - continued - Terms and definitions - continued - Stand-by mode (conductivity control) To avoid loss of water, the continuous blowdown control and the programme-controlled intermittent boiler blowdown (if activated) can be de-activated during stand-by operation or when the burner is switched off.
  • Page 7: Function

    SPECTORcontrol (SC) is a control, display and operating panel with integrated programmable logic con- troller (PLC) for CANopen equipment. Apart from GESTRA equipment such as level electrodes for conductivity and capacitance readings, temperature limiters and conductivity electrodes, you can also connect equipment produced by other manufacturers such as Jumo CANTransP/T and incorporate it into the system.
  • Page 8: Safety Note

    However, SPECTORcontrol does not replace the switching controllers for the low-water level limiter, the high-water level limiter or the safety temperature limiter (NRS 1-40, NRS 1-41, NRS 1-40.1 and NRS 1-40.2). Data can only be exchanged safely with equipment tested and approved by GESTRA.
  • Page 9: Directives And Standards

    For details on the conformity of our equipment according to the European Directives see our Declaration of Conformity or our Declaration of Manufacturer. The current Declaration of Conformity / Declaration of Manufacturer are available in the Internet under www.gestra.de Documents or can be requested from us.
  • Page 10: In Control Cabinet: Installing Spectorcontrol

    In control cabinet: Installing SPECTORcontrol Dimensions Spectorcontrol Front panel Fig. 1 Fixing frame Rear panel Fig. 2...
  • Page 11: Installation In Control Cabinet

    In control cabinet: Installing SPECTORcontrol - continued - Dimensions Spectorcontrol - continued - Front panel cut-out The thickness of the front panel must not exceed 5 mm. 287,0 321,0 329,0 Fig. 3 Installation in control cabinet SPECTORcontrol is designed to be installed in the control cabinet by means of the fixing frame and the integrated stud bolts at the rear panel.
  • Page 12: In Control Cabinet: Connecting Spectorcontrol

    In control cabinet: Installing SPECTORcontrol - continued - Attention Avoid a location where direct sunlight falls on the flat screen. The mounting angle must not exceed ± 35° from the vertical. Ensure that the seal is fitted correctly on the front panel. For devices with a round seal the two ends must be at the lower side of the device and should fit together without a gap.
  • Page 13: Connecting The Power Supply

    DIN EN 50178, DIN EN 61010-1, DIN EN 60730-1 or DIN EN 60950. Attention Do NOT use the power supply of GESTRA control devices for the power supply of SPECTORcontrol and connected equipment. Connecting the power supply for Spectorcontrol SPECTORcontrol belongs to protection class 3.
  • Page 14: Wago-I/O System 750 Power Supply

    In control cabinet: Connecting SPECTORcontrol - continued - WAGO-I/O system 750 power supply If the sum of the internal power consumption exceeds the sum current for bus modules, then an internal system supply module (750-613) must be placed before the module where the permissible residual current was exceeded.
  • Page 15: Can Interface

    In control cabinet: Connecting SPECTORcontrol - continued - CAN interface PIN no. Signal Description 1 2 3 4 5 CAN LOW Negative data signal Signal Ground 6 7 8 9 Signal Ground CAN HIGH Positive data signal Housing Case Cable screen The connection to the CANopen equipment is implemented via the CAN interface.
  • Page 16: Connecting The Ethernet

    In control cabinet: Connecting SPECTORcontrol - continued - Connecting the Ethernet LINK PIN no. Signal RJ45 connector TXD+ RXD+ Socket, 8pole RJ45 RXD- The Ethernet interface complies with the requirements of standard IEEE 802.3 (10/100/1000BASE-T). The network connection is implemented via a screened Cat-5e cable with RJ45 connectors. The maxi- mum cable length and transfer speed is limited by the cable quality defined in EIA/TIA 568 TSB-36.
  • Page 17: Factory Setting

    You can find the SPECTORcontrol Runtime Licence at the rear of the equipment. Should it be necessary to re-enter this licence number and the sticker is no longer attached to the equipment please contact GESTRA Bremen (for more information on contact details see last page of this installation & operating manual).
  • Page 18: Commissioning Procedure

    Commissioning procedure Startup pages...
  • Page 19: Operating Spectorcontrol

    Operating SPECTORcontrol Note To operate the SPECTORcontrol press on the respective buttons or use swipe gestures. Buttons and their description Button Description Home: Press this button to go to one of the startup pages (1..4). To define the startup page go to: System/Backlight - Startup Page…/ . If there is no user response within 60 minutes the system returns automatically to the startup page.
  • Page 20: Menu Structure

    Operating SPECTORcontrol - continued - Menu structure START Swipe left or right to navigate between startup pages 1 ... 4 and swipe upwards for configura- tion. Press to view the time, press and hold down for 1 sec. to ac- cess the operating instructions Alarm 1..
  • Page 21 Operating SPECTORcontrol - continued - Menu structure - continued - Functions Flowrate 1 Analog input .. 10 Steam signal Digital input etc. Saturated steam / superheated Steam flow- steam rate / Capacity 0 - 500 °C 1..5 0 - 50 bar Calculation e.
  • Page 22 Operating SPECTORcontrol - continued - Menu structure - continued - Inputs/outputs Establishing NRS 1-40/1-41 CAN inputs NRS 1-40.1/1-40.2 1 .. 30 LRR 1-40 Establishing 4 ... 20 mA analog inputs 1 ..20 Establishing Controller analog outputs CAN input 1 ..20 20 Establishing Alarm On/Off digital inputs...
  • Page 23 PLC Run / Stop / Reset / Password Info, Visu / OS Info Burner manufacturer Landis&Staefa, Lamtec Two burners possible Help Help with content navigation links Gestra PWL 4 Setup burner Fuel / operating mode Setpoint / stand by operation / Example Operating hours...
  • Page 24: System Malfunctions

    Supply voltage: To ensure troublefree operation make sure that an external power supply provides all bus nodes with 24 V. Do NOT use the power supply of GESTRA control devices for the power supply of SPECTORcontrol and connected equipment. Wiring:...
  • Page 25: Further Notes

    Further Notes Action against high frequency interference High frequency interference can occur for example as a result of out-of-phase switching operations. Should such interference occur and lead to sporadic failures, we recommend the following actions in order to suppress any interference. Provide inductive loads with RC combinations according to manufacturer's specification to ensure interference suppression.
  • Page 26 For your Notes...
  • Page 27 For your Notes...
  • Page 28 Agencies all over the world: www.gestra.de GESTRA AG Münchener Straße 77 28215 Bremen Germany Telefon +49 421 3503-0 Telefax +49 421 3503-393 E-mail info@de.gestra.com www.gestra.de 819410-01/06-2016cm (808930-02) · GESTRA AG · Bremen · Printed in Germany...

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