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Bradbury Equipment H4441 Installation Instructions Manual

Bradbury Equipment H4441 Installation Instructions Manual

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H4441 / H4443 / H4541 / H4543
INSTALLATION INSTRUCTIONS
Bradbury Equipment
153-165 Bridge Street
GB- Northampton NN1 1QG
England
Tel. +44 (0) 1604 828 648
WHEEL FREE
(TRANSLATED VERSION)
Date: 171018
Ref.: LJE
T70729
Serial No:
Pages: 28

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Summary of Contents for Bradbury Equipment H4441

  • Page 1 T70729 H4441 / H4443 / H4541 / H4543 WHEEL FREE INSTALLATION INSTRUCTIONS (TRANSLATED VERSION) Bradbury Equipment Date: 171018 Serial No: 153-165 Bridge Street GB- Northampton NN1 1QG England Tel. +44 (0) 1604 828 648 Ref.: LJE Pages: 28...
  • Page 2 BRADBURY WHEEL-FREE T70729 Revision:...
  • Page 3 T70729 BRADBURY WHEEL-FREE ENGLISH The below instructions indicate step by step how you ensure a trouble-free installation and a satisfactory operation. It is therefore of VITAL IMPORTANCE that you take the necessary time and care in order to ensure that the installation tolerances are not exceeded, otherwise the lift will not function effectively, and you will not benefit fully from your purchase of the lift.
  • Page 4 BRADBURY WHEEL-FREE T70729 ENGLISH NOTE ! Find the highest of the 4 corners - maximum permissible difference in height between highest and lowest corner is 10 mm. The difference should be taken into account when installing the posts so that the lower posts can be shimmed up underneath the base plate to ensure that the lift is horizontal.
  • Page 5 T70729 BRADBURY WHEEL-FREE 1 - control post Front Back Model Distance between platforms (Y) H4443 1015 H4543 Revision:...
  • Page 6 BRADBURY WHEEL-FREE T70729 ENGLISH Level platforms and cross beams and measure the diagonals. Note: The requirements of the local authorities concerning installation of lifts must always be respected. (Rules valid in Scandinavia: distance to walls: min. 0.7 m, distance between lifts and other machines: min. 1.1 m). Place cable pulleys, distance washers, axles and grease nipples.
  • Page 7 T70729 BRADBURY WHEEL-FREE GREASE Front Rear Revision:...
  • Page 8 BRADBURY WHEEL-FREE T70729 ENGLISH Fit o-ring (bag 5) at the bottom of the ratchet rails. Fit ratchet rails. Check the distance between the centre of the guides in the wheel-free cross beam. These guides must be as shown on fig. 10. Adjust if necessary. Place posts in each corner of the lift.
  • Page 9 T70729 BRADBURY WHEEL-FREE Control post Approx. 1mm 0 - Max. 0,5mm Revision:...
  • Page 10 BRADBURY WHEEL-FREE T70729 ENGLISH Fit auxiliary tool. Fit ratchet rails in top of posts (bag 6). Adjust posts vertically, using bits of steel packing band if necessary, check the measures indicated at the nylon guides. Check, that the main cross beam and the wheel-free cross beam still flush. When the lift is level, measure the distance from upper edge bearing plate on cross beam to floor (X) at all 4 corners.
  • Page 11 T70729 BRADBURY WHEEL-FREE 0 - Max. 0,5mm Revision:...
  • Page 12 BRADBURY WHEEL-FREE T70729 ENGLISH Use the base plate holes as templates and drill holes for expansions bolts. Tighten expansion bolts at 60Nm. Fit auxiliary tool (see picture 13) in the first corner and alternately in the 3 other corners. Lift alternately the 4 corners to make ratchet engage in ratchet rails at the same level.
  • Page 13 T70729 BRADBURY WHEEL-FREE Approx. 40mm Revision:...
  • Page 14 BRADBURY WHEEL-FREE T70729 ENGLISH Fit switches for obstruction system (S15, S16, S17, S18) with M4x30 taptite (bag 15). See picture page 2 for correct positioning of switches. Fit cone on neck screw with pointed screw (bag 15). Fit distance piece with M5x16 screw and limit switch (S13) for jumping the obstruction system with M4x40 taptite (bag 15).
  • Page 15 T70729 BRADBURY WHEEL-FREE Revision:...
  • Page 16 BRADBURY WHEEL-FREE T70729 ENGLISH Connect nylon hoses as shown. Note! Red hoses = main lift Yellow hoses = wheel-free device Lead cables from S12, S13, S14 and the 2 yellow air hoses out through the cross beam – use washer and pipe socket as shown (bag 8).
  • Page 17 T70729 BRADBURY WHEEL-FREE Revision:...
  • Page 18 BRADBURY WHEEL-FREE T70729 ENGLISH Pull hydraulic hose, cable from the connection box and air-hoses (2 yellow and 2 red) from platform through armoured hose and into the control unit. Pull cables for S12 and S13 through armoured hose and into platform Fit the 6 cables for obstruction and bottom limit switch into the connection box –...
  • Page 19 T70729 BRADBURY WHEEL-FREE Cable to control unit Revision:...
  • Page 20 BRADBURY WHEEL-FREE T70729 ENGLISH Pull the five-core electric cable with earth from top of post (or bottom) and out of post. Connect electric motor in terminal box as shown. Important ! Connect to correct voltage. Electric connection of the lift as shown must only be performed by an authorized electrician (electrical diagram in the control box).
  • Page 21 T70729 BRADBURY WHEEL-FREE 3x230V only F3 F2 X2-1 2 L1 L2 L3 N PE X1-1 2 3 3x400V 3x230V Revision:...
  • Page 22 BRADBURY WHEEL-FREE T70729 ENGLISH Fit bolt and nut in bottom of posts – fit the bolt underneath the main cross beam. Fasten the bolt. When bottom position has been reached, keep DOWN button activated for about 20 sec. (venting). Adjust bolts in bottom of posts so that cross beams and platforms are completely level. Switch off air supply.
  • Page 23 T70729 BRADBURY WHEEL-FREE 145mm (H4443) 160mm (H4543) Revision:...
  • Page 24 BRADBURY WHEEL-FREE T70729 ENGLISH Raise the lift to approx. 0.5m above floor. Park the wheel-free device. Lower main lift to bottom position. Fit sliding shoes (bag 3) underneath the rails. Place rails on the wheel-free cross beam. Note! Rails must be placed in outer position on the cross beam. Fit rails on the cross beam with stud bolt and washer (bag 3).
  • Page 25 T70729 BRADBURY WHEEL-FREE Revision:...
  • Page 26 BRADBURY WHEEL-FREE T70729 ENGLISH Place the floor ramps as shown. Use the ramp holes as templates, and drill holes for expansions bolts. Fit floor ramps. Fit drive-on ramps. Place a car on lift (approx. 2000 kg). Re-adjust cables according to step 42. Raise lift to top position.
  • Page 27 T70729 BRADBURY WHEEL-FREE Approx. 160mm Min. 30mm Revision:...
  • Page 28 BRADBURY WHEEL-FREE T70729 ENGLISH Fit lighting set. Pull 3-core cable through armoured hose into control unit. Connect lighting cable. Lower lift on to a piece of wood to check the obstruction system, repeat the same procedure in all 4 corners. The main lift is to be tested first –...
  • Page 29 T70729 BRADBURY WHEEL-FREE F3 F2 X2-1 2 L1 L2 L3 N PE X1-1 2 3 Revision:...

This manual is also suitable for:

H4443H4541H4543