CALEFFI TankMixer 520 Series Quick Start Manual

CALEFFI TankMixer 520 Series Quick Start Manual

Water heater tank mixing valve

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TankMixer™ water heater tank mixing valve
© Copyright 2017 Caleffi
Product range
52050_AX series kit: Adjustable three-way thermostatic mixing valve, angle body with cold water
tee and flexible connector, connections ¾" NPT female to water heater; ¾" sweat,
press, and NPT male union mix outlet/cold water inlet.
52051_AX series kit: 52050_AX series kit with mixed outlet temperature gauge.
520051A: Adjustable three-way thermostatic mixing valve, angle style body only for field installed
connection fittings, source separately, connections 1" male union.
Technical specification
Materials
-Valve and cold water tee bodies:
-Shutter, seats and slide guides:
-Springs:
-Seals:
-Adjustment knob:
-Flexible pipe:
-Recirc. port plug:
Performance
Suitable fluids:
Setting range:
Tolerance:
Max. working pressure (static): 145 psi (10 bar)
Max. working pressure (dynamic): 75 psi (5 bar)
Function
The Caleffi TankMixer ™ 520_AX series kit combines a three-way
thermostatic mixing valve with a cold water tee and flexible pipe for
easy installation directly on a typical gas-fired water heater and other
water heaters that now comply with the National Appliance Energy
Conservation Act (NAECA). The TankMixer ™ maintains the desired
output temperature of the mixed water supplied at a constant set
value compensating for both temperature and pressure fluctuations
of the incoming hot and cold water. The mixing valve also features a
thermal shut-off function that operates in the event of a cold water
supply failure at the inlet. Also available as body only, for a wide
variety of separately-sourced end connections, the angle style body
design offers improved fluid dynamics for better performance and
reduces installation labor and materials, eliminating a piping elbow
in typical installations.
The valve has been specifically certified to ASSE 1017 and Low
Lead Plumbing Law by
DZR low-lead brass
PSU
stainless steel
EPDM
ABS
stainless steel
low-lead brass
water
5–150° F (35–65° C)
±3° F (±2° C)
www.caleffi.com
ICC-ES.
Max. hot water inlet temperature: 195°F(90°C)
Max. inlet pressure ratio (H/C or C/H) for
optimal performance:
Min. temperature difference between hot
water inlet and mixed water outlet for optimal
performance:
Min. flow to ensure optimal performance:
Certifications:
1.
ASSE 1017/CSA B125.3, certified by ICC-ES,
file PMG-1357.
2.
NSF/ANSI 372-2011, Drinking Water System
Components-Lead Content Reduction of Lead in
Drinking Water Act, California Health and Safety
Code 116875 S.3874, Reduction of Lead in Drinking
Water Act, certified by ICC-ES, file PMG-1360.
NA10482
520 Series
2:1
27°F(15°C)
0.5 gpm (2 L/min)

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Summary of Contents for CALEFFI TankMixer 520 Series

  • Page 1 520 Series © Copyright 2017 Caleffi Function The Caleffi TankMixer ™ 520_AX series kit combines a three-way thermostatic mixing valve with a cold water tee and flexible pipe for easy installation directly on a typical gas-fired water heater and other water heaters that now comply with the National Appliance Energy Conservation Act (NAECA).
  • Page 2: Safety Instruction

    SAFETY INSTRUCTION This safety alert symbol will be used in this manual to draw attention to safety related instructions. When used, the safety symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN A SAFETY HAZARD. CAUTION: All work must be preformed by qualified personnel trained in the proper application, installation, and maintenance of systems in accordance with all applicable codes and ordinances.
  • Page 3: Operating Principle

    Operating principle The thermostatic mixing valve mixes the hot and cold water at the inlets to maintain constant mixed water at the desired set temperature. The TankMixer™ 520 series point of distribution mixing valve is an angled configuration combined with a flexible hose and cold water tee for easy installation to most water heaters for direct mounting to the universal ¾”...
  • Page 4 They should not be used where ASSE 1070 devices are required. Wherever a scald protection feature is required, Caleffi 5213 series high performance mixing valves need to be installed. For safety reasons, it is advisable to limit the maximum mixed water temperature to 120°F when anti-scald devices are not used at each fixture.
  • Page 5: Installation

    Caleffi TankMixer ™ 520 series thermostatic mixing valves can be installed in any position, either vertical or horizontal, or upside down. The following are shown on the thermostatic mixing valve body: - Hot water inlet, color red and marked “HOT”.
  • Page 6 Commissioning The Caleffi TankMixer ™ 520 series thermostatic mixing valve must be commissioned in accordance with current standards by qualified personnel using temperature measuring equipment. Caleffi 520510AX, 520516AX and 5210519AX with integral outlet port temperature gauge provide a time-saving temperature setting process to get close to the desired temperature.
  • Page 7: Application Diagrams

    Application diagrams SYSTEM WITH RECIRCULATION SYSTEM WITHOUT RECIRCULATION MAIN WATER SUPPLY MAIN WATER SUPPLY HOT WATER HOT WATER STORAGE STORAGE Ball valve Ball valve with check valve Temperature gauge Pump Expansion vessel Thermostat Temperature/pressure safety relief valve Safety relief valve Pressure reducing valve MAIN WATER SUPPLY...
  • Page 8: Troubleshooting

    Check every 12 months at least, or more often if necessary. 1) Check and clean the system filters. 2) Check that any check valves positioned upstream of the Caleffi thermostatic mixing valve are operating correctly, without problems caused by impuritites.

This manual is also suitable for:

Tankmixer 520_ax seriesTankmixer 52050_ax seriesTankmixer 520051aTankmixer 52051_ax series

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