CK WORLDWIDE CK150 Manual

CK WORLDWIDE INC.
WARRANTY: CK Worldwide, Inc. warrants products manufactured by CK Worldwide, Inc. to
be free of defects in materials and workmanship. CK Worldwide, Inc. limits this
warranty to replacement of the product or parts thereof and excludes liability for
injury, property damage or economic loss attributable to product use or misuse.
In any event, CK Worldwide, Inc. will only be responsible for its products when
used with accessory items manufactured by CK Worldwide, Inc.
Before using this torch, - tighten regulator, hose and power cable fittings with
INSTALLATION:
proper wrenches. Using small pliers, securely tighten all knurled hose fittings
(Slide the torch handle back for access to the torch connections). Purge the
regulator and TIG torch with inert gas at 20 cubic feet per hour. Following these
steps will ensure contamination free welds. Repeat this procedure whenever
torch or regulator fittings have been detached.
CONNECTION
1 PIECE
DIAGRAM: CABLE ASSEMBLY
INFORMATION
WELDING CURRENT (AMPS)
Electrode
- TUNGSTEN TYPE
CHART:
Cup
Diameter
in inches Size
AC AC
(mm)
Pure Thoriated
.020 (0.50) 4 or 5 5 - 15 5 - 20
.040 (1.00) 4 or 5 10 - 60 15-80
1/16 (1.60) 4, 5 or 6 50 - 100 70 - 150
3/32 (2.40) 6, 7 or 8 100 - 160 140 - 235
1/8 (3.20) 7, 8 or 10 150 - 210 220 - 325
5/32 (4.00) 8 or 10 200 - 275 300 - 425
3/16 (4.80) 8 or 10 250 - 350 400 - 525
1/4 (6.40) 10 325 - 700 500 - 700
TUNGSTEN
END PREPARATION: GRINDING PREPARATION:
PREPARATION: DCSP (EN) Use a 60 Grit or finer aluminum
General Purpose: oxide wheel
Flat:
1/4 to 1/2 x Diameter
Shape tungsten by grinding
Taper: logitudinally, never radially.
2 to 3 x Diameter
ACHF
General Purpose:
Remove sharp point to leave a
truncated point with a flat spot.
Ball:
Diameter of flat spot determines
Maximum 1 x Diameter
amperage.
Ball tip by arcing on clean metal The included angle determines weld
bead shape and size. Generally,
at low current DCRP (EP) then
as the included angle increases,
slowly increase current to form
penetration increases and bead
the desired ball diameter.
width decreases.
CAUTION:
Personal harm will result from touching the hot parts of a TIG torch without
insulative protection, or from looking directly or indirectly at an arc or reflected
arc. At no time should bare skin be exposed to a welding arc.
2 PIECE
CABLE ASSEMBLY
ARGON FLOW ARGON FLOW
- FERROUS METALS - ALUMINUM
Standard Gas Lens Standard Gas Lens
DCSP DCSP
Body Body Body Body
Pure Thoriated
(Liters) (Liters) (Liters) (Liters)
5 - 15 5 - 20 5-8 (3-4) 5-8 (3-4) 5-8 (3-4) 5-8 (3-4)
15 - 70 20 - 80
5-10 (3-5) 5-8 (3-4) 5-12 (3-6) 5-10 (3-5)
70 - 130 80 - 150 7-12 (4-6) 5-10 (3-5) 8-15 (4-7) 7-12 (4-6)
150 - 220 150 - 250 10-15 (5-7) 8-10 (4-5) 10-20 (5-10) 10-15 (5-7)
220 - 330 240 - 350 10-18 (5-9) 8-12 (4-6) 12-25 (6-12) 10-20 (5-10)
375 - 475 400 - 500
15-25 (7-12) 10-15 (5-7) 15-30 (7-14) 12-25 (6-12)
475-800 475-800 20-35 (10-17) 12-25 (6-12) 25-40 (12-19) 15-30 (7-14)
750 - 1000 700 - 1100 25-50 (12-24) 20-35 (10-17) 30-55 (14-26) 25-45 (12-21)
EXTENSION INSTRUCTION:
STANDARD PARTS
General Purpose:
3 x Diameter from end of cup.
GAS LENS PARTS
General Purpose:
3 x Diameter from end of cup.
Maximum extension:
6 x Diameter from end of cup.
(In draft - free areas)
TIG TORCH MANUAL
CK150 & CK150V FLEX

TECHNICAL INFORMATION

RATING @ 100% DUTY CYCLE: 150 AMP ACHF OR DCsP
GAs COOLED
COOLING METHOD:
aCCeSSOry IteMS reQuIred FOr COMplete InStallatIOn:
HEAD ACCEssORIEs: 3 sERIEs HEAD ACCEssORIEs
POWER CABLE ADAPTOR: 105Z57 (15PCA)
MOdel SeleCtOr - tOrCH paCKageS
Head Style Cable lengtH Standard #
12½ft (3.8m)
CK1512N FX
2 Piece
25ft (7.6m)
Rigid Head CK1525N FX
w/o Valve
12½ft (3.8m)
CK1512H FX
1 Piece
25ft (7.6m)
CK1525H FX
12½ft (3.8m)
CK1512VN FX
2 Piece
25ft (7.6m)
Rigid Head CK1525VN FX
with Valve
12½ft (3.8m)
CK1512VH FX
1 Piece
25ft (7.6m)
CK1525VH FX
IMPORTANT !!
READ AND UNDERSTAND THE
INFORMATION CONTAINED IN THIS
MANUAL BEFORE OPERATING THE EQUIPMENT !
CK WORLDWIDE INC. PHONE: (253) 854-5820
3501 "C" ST. N.E. PHONE: (800) 426-0877
AUBURN, WA. 98002 FAX: (253) 939-1746
USA
CK150F
SuperFlex #
CK1512NsF FX
CK1525NsF FX
CK1512HsF FX
CK1525HsF FX
CK1512VNsF FX
CK1525VNsF FX
CK1512VHsF FX
CK1525VHsF FX
www.ckworldwide.com
ck@ckworldwide.com