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cold Wire feeder Manual
safety Warning ................................................................
Warranty ..........................................................................
introduction .....................................................................
description ......................................................................
tig Welding process ........................................................
specifi cations ..................................................................
check list ........................................................................
optional items .................................................................
installation .......................................................................
operation .........................................................................
Welding ............................................................................
Maintenance ....................................................................
troubleshoot chart ...........................................................
cables and guides ............................................................
feeding diffi cult Wires / Bracket extensions ....................
electrical diagram ...........................................................
functions of controls ........................................................
parts lists:
Wf5 feed Unit left side ....................
Wf5 feed Unit right side .................
cWh1812 hand torch .......................
cWh2312 hand torch .......................
cWhtl312 hand torch .....................
note:
the important safeguards and instructions appearing in
this pamphlet should be read and understood prior to
operating your equipment.
2-3
parts lists:
cWh3512 hand torch.........................
4
cWM2312 Machine torch .................
4
cWM3512 Machine torch .................
4-5
cWMt412 Machine torch .................
5
cWMt512 Machine torch .................
6
cWh Wire feed hand Unit .................
7
cWMes remote switch ....................
7
drive rolls .......................................................................
7-9
spare parts .....................................................................
10
cWh1812 head accessories .............................................
10
cWh2312 head accessories .............................................
10
cWhtl312 head accessories .........................................
11
cWh3512 ........................................................................
12
cWM2312 head accessories ............................................
12
cWM3512 head accessories ............................................
13
cWMt412 head accessories ..........................................
14
cWMt512 head accessories ..........................................
15
tungsten electrode information ......................................
16
tungsten preparation ......................................................
17
Welding parameters .......................................................
17
18
september 2015
ck Worldwide, inc.
3501 c st. n.e. auburn, Wa 98002
tel: (253) 854-5820
tel: (800) 426-0877
fax: (253) 939-1746
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Related Manuals for CK WORLDWIDE WF5
Summary of Contents for CK WORLDWIDE WF5
- Page 1 .......... functions of controls ............cWMt512 head accessories .......... tungsten electrode information ........parts lists: Wf5 feed Unit left side ....Wf5 feed Unit right side ....tungsten preparation ............Welding parameters ............30-31 cWh1812 hand torch .......
- Page 2 Warning: Unsafe procedUres or practices can caUse serioUs personal injUry or death. this product, when used for welding or cutting, produces fumes or gases which contain chemicals known to the state of california to cause birth defects and, in some cases, cancer. california health &...
- Page 3 prevent fires and BUrns: the hot workpiece, hot equipment, spatter, and arc sparks can cause fires and burns. Wear correct eye, face, and body protection in the work area. allow work and equipment to cool before handling. do not weld near flammable materials. Watch for fire, and keep a fire extinguisher nearby.
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Page 4: Warranty
Wf5 is supplied with one dual grooved drive roll for two sizes of wires and one pressure roll of the size and type best suited for the filler wire being used (as specified at time of order). see page 21 for... - Page 5 description: torch oUtfit: the ck cold Wire tig torch outfi t is a hand held or machine mounted ck tig torch with the built in added capacity of delivering a fi ller wire directly to the weld puddle.the torch outfi t includes torch, power cable, feed cable, wire guide and wire guide bracket.
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Page 6: Machine Torches
Wf5 Wire feed Unit: voltage: 115v ac (220v ac 50hz - special item) phase: single phase frequency: 50 / 60 hz. height: 15 in. (38.1cm) Width: 10 in. (25.4cm) length: 21 in. (53.3cm) Weight: 54 lbs. (24.5 kg. ) filler Wire spool size: 12 in. - Page 7 Wf5 Wire feed Unit drive roll set - for wire size and type specified (installed) torch outfit with feed cable, Wire guide and Wire guide Bracket - model specified at time of order optional cWMes: iteMs: remote switch with 11 ft. (3.4m) lead - required for machine torch operation, but must be ordered as a separate item.
- Page 8 installation: fitting and threading the filler Wire: remove the right side Wire feed Unit cover and install a spool of welding wire. drive rolls have two grooves. check the feed roll to be sure it is on the correct side for the filler wire being used.
- Page 9 installation: Wire feed roll adjUstMent: the wire feed rolls and spool brake are properly adjusted at the factory, prior to delivery. as componenets “seat in”, it may be necessary to adjust the settings. iMportant: to adjust the feed rolls, tighten the pressure roll adjusting nut approximately one-half turn past the point where the rolls just begin to “grab”...
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Page 10: Maintenance
operation: prior to commencing welding, the following preparations should be made to ensure optimum performance of the system. Make sure that the pieces of metal to be welded are free of grease, dirt, paint, and scale. Use a wire brush to remove dirt and scale. Use a stainless steel wire brush on stainless or aluminum. - Page 11 troUBleshooting this troubleshooting chart is a guide in identifying and correcting possible troubles which may occur when operating this equipment. chart: proBleM caUse solUtion pilot light is out Unit is not plugged in. plug in unit. switch is in off position. turn switch to on position.
- Page 12 caBles and Wire type Wire siZe: feed caBle: gUides: hard Wire: .023” (.55mm) cW-fc -10 ft. (3m) for .030” (.8mm) cW-fc stainless steel .035” (.9mm) cW-fc -Black strain relief .045” (1.1mm) cW-fc 1/16” (1.6mm) cW-fc116 soft Wire: .023” (.55mm) not recommended -8 ft.
- Page 13 Wf5 electrical diagraM: Motor drive circUit card speed adjUstMent Black pilot 12v dc 12v dc light relay relay BroWn Motor 120v ac White 60 hZ field 11 13 2 ohM 50 Watt +12v delay sW-2 delay logic circUit retract card...
- Page 14 Wf5 wire feed unit. controls: fUnctions of on / off switch Wire speed control Main power switch - energizes control circuit ten turn potentiometer - controls speed of wire controls: and pilot light.
- Page 15 Wf5 cold Wire feed Unit left side vieW : (see page 18 for right side view) 5 (2) 8, 9 11, 12 (2) 14, 15 17 (2), 18 (2) 16 (2) 17 (2) 21, 12 (3) parts list: iteM:...
- Page 16 Wf5 cold Wire feed Unit right side vieW 3, 4, 5, 6, and 7 8, 9, 10, 11, 12, 13, 14, and 15 16, 17, 18 32, 33, 34, 35, 36, 37, 38, 40, 41, 42, and 43 20, 21, 22, 23, and 24...
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Page 17: Parts List
PARTS LIST: CWH1812 HAND TORCH: CWH18HA 3035 3036 WGB-B (set screw incl.) CK180 SC-BULK 01-0127 CWH18H (including 6S5's and SS1) 80THS See Page 12 CWKN CWKN 8C332* 8CB332* 8C5* 212TF - 12.5 ft (3.8m) 212AH - 12.5 ft (3.8m) 2312PC - 12.5 ft (3.8m) * Note: See Page 22 for additional options on head consumables. - Page 18 PARTS LIST: CWHTL312 HAND TORCH: CWHTL3HA 300L 3035 3036 300R CWKN SC-BULK 01-0127 TL300 230HE (including 6S5's and SS1) WGB-3 CWKN CWHS 3C332GS* 3CB332* 2312TF 12.5 ft. (3.8m) 212AH 12.5 ft. (3.8m) 2312PC 12.5 ft. (3.8m) See Page 12 3A7* 23PF1 01-0032 23PF2...
- Page 19 PARTS LIST: CWM2312 MACHINE TORCH: See Page 12 CKM230 230M-C 2CB332* CWKN CWKN 2C332GS* 2GHS 2A7* 200R 230M-B WGB-B (set screw incl.) * Note: See Page 24 for additional options on head consumables. 230M-HCW 230M-HCWR24 or 230M-HCWR32 (optional item - ordered separately) HR-S HR-S HR-24 or HR-32...
- Page 20 PARTS LIST: CWMT412 MACHINE TORCH: CWMT400 CWKN CWKN See Page 12 118-024 (2 required) AS35 200R 200R CWTS 3A6* 3CB332* CWHS WGB-3 4C332* (2 required) * Note: See Page 26 for additional options on head consumables. 212AH 12.5 ft. (3.8m) 2H-BULK 212WH 12.5 ft.
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Page 21: Drive Rolls
PARTS LIST: CWH WIRE FEED HAND UNIT: CWHHA 3035 3036 CWKN SC-BULK 01-0127 See Page 12 CWHB CWH-H (including 6S5's and SS1) CWFC or CWFCN / CWFC116 or CWFCN116 CWN1 PARTS LIST: CWMES REMOTE SWITCH: 3035 3036 SC-BULK 01-0127 200HE (including 6S5's and SS1) DRIVE ROLLS: DRIVE ROLL SELECTOR CHARTS:... - Page 22 HEAD 8 SERIES: (CWH1812) ACCESSORIES: COLLET BODY COLLET HEATSHIELD TORCH See page 12 CERAMIC STANDARD STANDARD STANDARD 8C4 (53N24) 8CB20 (53N17) 8C20 (53N15) 80THS (None) 8C5 (53N25) 8CB40 (53N18) 8C40 (53N16) 8C6 (53N27) 8CB116 (53N19) 8C116 (53N14) 8CB332 (None) 8C332 (None) See page 17 ALUMINA GAS LENS...
- Page 23 HEAD 3 SERIES: (CWHTL312 and CWH3512) ACCESSORIES: COLLET BODY COLLET HEATSHIELD TORCH BACKCAP See page 12 See page 18 LONG ALUMINA STANDARD STANDARD STANDARD 300L (57Y02) 3A4 (10N50) 3CB20 (10N29) 3C20 (10N21) CWHS (None) 3A5 (10N49) 3CB40 (10N30) 3C40 (10N22) 3A6 (10N48) 3CB116 (10N31) 3C116 (10N23)
- Page 24 HEAD 2 SERIES: (CWM2312) ACCESSORIES: COLLET BODY COLLET HEATSHIELD TORCH See page 12 See page 19 ALUMINA STANDARD STANDARD STANDARD 2A4 (13N08) 2CB20 (13N25) 2C20 (13N20) 2GHS (None) USED ON THE 2A5 (13N09) 2CB40 (13N26) 2C40 (13N21) FOLLOWING CK TIG 2A6 (13N10) 2CB116 (13N27) 2C116 (13N22)
- Page 25 HEAD 3 SERIES: (CWM3512) ACCESSORIES: COLLET BODY COLLET HEATSHIELD TORCH See page 12 See page 19 ALUMINA STANDARD STANDARD STANDARD 3A4 (10N50) 3CB20 (10N29) 3C20 (10N21) CWHS (None) USED ON THE 3A5 (10N49) 3CB40 (10N30) 3C40 (10N22) FOLLOWING CK TIG 3A6 (10N48) 3CB116 (10N31) 3C116 (10N23)
- Page 26 HEAD 3 SERIES: (CWMT412) ACCESSORIES: COLLET BODY HEATSHIELD TORCH COLLET BACKCAP See page 12 See page 20 LONG CWTS ALUMINA STANDARD STANDARD AL35 (2304-0143) 3A4 (10N50) 3CB20 (10N29) 4C20 (10N21S) USED ON THE CWHS (None) 3A5 (10N49) 3CB40 (10N30) 4C40 (10N22S) FOLLOWING CK TIG 3A6 (10N48) 3CB116 (10N31)
- Page 27 HEAD 3 SERIES: (CWMT512) ACCESSORIES: COLLET BODY HEATSHIELD TORCH COLLET See page 12 See page 20 ALUMINA STANDARD STANDARD 3A4 (10N50) 3CB20 (10N29) CWHS (None) USED ON THE 3A5 (10N49) 3CB40 (10N30) FOLLOWING CK TIG 3A6 (10N48) 3CB116 (10N31) TORCH MODEL: 3A7 (10N47) 3CB332 (10N32) STANDARD...
- Page 28 tUngsten electrode characteristics tUngsten color code characteristics pure green provides good arc stability for ac welding. reasonably good resistance to contamination. lowest current carrying capacity. least expensive. Maintains a balled end. Used on transformer based machines only 2% ceriated gray similar performance to thoriated tungsten.
- Page 29 tUngsten tip preperation tUngsten eXtension standard parts flat: 1/4 to 1/2 X dia general purpose 3 X dia taper length: 2-3 X dia gas lens parts typical tip geometry for inverter general purpose 3 X dia typical tip geometry for transformer Maximum Ball size: 1 X dia Ball tip by arcing on non-ferrous metal at low current dcrp (ep) then slowly MaX: 6 X dia.
- Page 30 (204.8mm) 3/16 3/32 cooling. purge chambers and trailing shields 1/8 (3.2mm) 6, 7, 8 argon 20 (10) (4.8mm) (2.4mm) are available from ck Worldwide to assist in fillet 240-280 (179.2mm) providing quality results. BUtt 275-310 (204.8mm) 1/8 (3.2mm) 1/8 (3.2mm)
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Page 31: Welding Stainless Steel
deoXidised copper Welding deoXidiZed copper shield gas floW Metal joint tUngsten filler rod Welding travel Where extensive welding is to be done, the use gaUge type siZe siZe siZe aMperes speed type (l/Mn) of deoxidized (oxygen-free) copper is preferable over electrolytic tough pitch copper. although BUtt 110-140 (307.2mm) - Page 32 Worldwide, inc. 3501 c st. n.e. auburn, Wa 98002 phone: (800) 426-0877 fax: (800) 327-5038 www.ckWorldWide.com form 5701...
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