Rockpals R2000i Owner's Manual

Rockpals R2000i Owner's Manual

2000w digital inverter generator
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2000W DIGITAL INVERTER GENERATOR
WARNING : To reduce the risk of injury, user must read this manual before assembling, opera ng
and maintaining this unit, You are responsible for opera ng the product properly & safely.
Version: V1.20170921

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  • Page 1 2000W DIGITAL INVERTER GENERATOR WARNING : To reduce the risk of injury, user must read this manual before assembling, opera ng and maintaining this unit, You are responsible for opera ng the product properly & safely. Version: V1.20170921...
  • Page 2: Table Of Contents

    WARNING! Read the following instructions before using the product! These instructions below are for your safety. Please read through them thoroughly before use and retain them for future reference. Familiarize yourself with them to reduce hazards like personal injuries and damage to property. TABLE OF CONTENTS Safety Rules.………………….…………………………………………………………………………2 Product Specifications.……….…………………………………………………………………….7...
  • Page 3 WARNING move to fresh air RIGHT AWAY. See indicates a hazard, which, if not avoided, could result in death or a doctor. You could have carbon monoxide poisoning." serious injury. CAUTION indicates a hazard, which, WARNING This generator if not avoided, might result in minor may emit highly flammable and or moderate injury.
  • Page 4 without a qualified electrician. Such the generator by plugging in more connections must comply with local electrical devices than the unit can electrical laws and codes. Failure to handle. Ÿ Do not turn on electrical devices until comply can create a back-feed, which may result in serious injury or death to after they are connected to the utility workers.
  • Page 5 CHARGE ONLY 12V LEAD-ACID BATTERIES. OTHER TYPES OF BATTERIES MAY BURST CAUSING PERSONAL INJURY AND DAMAGE. RISK OF EXPLOSIVE GAS MIXTURE. READ INSTRUCTIONS IN OWNER’S GUIDE BEFORE USING CHARGER. Keep it at least 1m away from inflammable. Fig.4 Never use it indoor. Fig.1 Never smoke when fueling.
  • Page 6 CONNECTION TO A HOUSE POWER SUPPLY WARNING: If this generator is used as a supply for a building’s wiring system as a standby, the generator must Fig.10 be installed by a qualified electrician and GENERATOR GROUND connected to a transfer switch as a CIRCUIT separately derived system in accordance with the National Electrical Code, NFPA...
  • Page 7: Product Specifications

    PRODUCT SPECIFICATIONS Model R2000i Type Inverter Rated Frequency (Hz) Rated Voltage (V) Rated Output Power (KW) Max Output Power (KW) Power Factor Generator Charging Voltage (DC)(V) Charging Current (DC)(A) Overload Protect (DC) Non-fuse Protector USB Port 5V, 1 A&2.1A Phase...
  • Page 8: Know Your Inverter Generator

    KNOW YOUR INVERTER GENERATOR Fig.12 ① Carrying handle ⑤ Recoil starter ② Fuel tank cap ⑥ Oil filler cap ③ Fuel tank cap air vent knob ⑦ Louver ④ Control panel ⑧ Muffler ACCESSORIES 12V DC Battery charging cable 1 Spark plug socket Oil funnel Screw driver...
  • Page 9 Control Panel Fig.14 Oil warning light AC receptacle AC pilot light Fuel cock knob Overload indicator light Ground (earth) terminal Engine switch (Red) Choke knob Economy control switch DC protector (Black) USB Port (1A/2.1A) DC receptacle...
  • Page 10: Control Function

    CONTROL FUNCTION on when an overload of a connected electrical device is detected, the inverter Engine switch (Red) control unit overheats, or the AC output voltage rises. Then, the AC protector will trip, stopping power generation in order to protect the generator and any connected electric devices.
  • Page 11 connected to the generator is operating and current above the rated flows. To use this equipment again, turn on DC protector by pressing its button to “ON”. Fig.20 Fuel tank cap 1. “ON”: Direct current is output. 2. “OFF”:Direct current is not output. Remove the fuel tank cap by turning it counterclockwise.
  • Page 12: Generator Preparation

    GENERATOR PREPARATION USING THE GENERATOR FOR THE FIRST TIME The following section describes steps necessary to prepare the generator for use. If after reading this section, you are unsure about how to perform any of the steps please call for customer service. Failure to perform these steps properly can damage the generator or shorten its life.
  • Page 13 3. Remove the dipstick from the engine. octane rating. Do not mix oil with Insert the oil funnel. (Fig.26) gasoline. To add gasoline, follow these steps: 1. Make sure the generator is on a level surface. 2. Unscrew fuel cap and set aside. NOTE: The fuel cap may be tight and hard to unscrew.
  • Page 14: Starting The Generator

    electrocution. Recommended fuel: Unleaded gasoline Fuel tank capacity: Total: 4.0L(1.06 US Ground the generator by tightening the gal, 0.88 lmp gal) grounding nut on the front control panel against a grounding wire. A generally • Never use an oil/gasoline mixture. acceptable grounding wire is a No.
  • Page 15: Starting The Engine

    Generator exhaust contains carbon injury or death to utility workers. monoxide (CO). This is a poison gas you -Use a ground fault circuit interrupter cannot see or smell. If you can smell the (GFCI) in highly conductive areas such as generator exhaust, you are breathing CO.
  • Page 16: Stopping The Generator

    5. Pull the choke knob fully out. • The ESC unit operates normally after the above time period, while the ECS switch (Black) is “ON”. ECO-MODE IDLE CONTROL SWITCH Fig.36 This generator is equipped with an Eco-Mode Idle Control Switch. Engaging WARNING: The choke is not the switch will automatically adjust the required to start a warm engine.
  • Page 17: Subsequent Starting Of The Generator

    2. Disconnect any electric devices. fuel tank. Drain off the gasoline in the carburettor. Refer to “Generator Storage “Section. SUBSEQUENT STARTING OF Fig.40 3. Turn the engine switch (Red) to THE GENERATOR “STOP” . PRE-OPERATION CHECK WARNING: If any item in the Pre-operation check is Fig.41 not working properly, have it inspected 4.
  • Page 18 should be checked before each use to ensure that the engine crankcase contains WARNING : This generator sufficient lubricant. may emit highly flammable and To check or add oil, follow these steps: explosive gasoline vapors, which can cause severe bums or even death if 1.
  • Page 19: Using The Generator

    Step 3 - GROUND THE generator shall be connected to a GENERATOR transfer switch that switches all conductors other than the equipment grounding conductor. The frame of the WARNING: Failure to generator shall be connected to an properly ground the generator can approved grounding electrode.
  • Page 20 The surge wa�age ability of the of the generator. Never connect generator covers this extra power devices requiring a rated wa�age equal requirement. to the surge wa�age of the generator. This can trip the circuit protectors Item Rated Surge (circuit breakers). (Running) Wa�age Wa�age...
  • Page 21 Wire 300 200 150 when the temperature, the humidity and Gauge wire the altitude are higher than standard 375 200 125 100 atmospheric conditions. wire 250 125 100 50 Additionally, the load must be reduced wire when using in a confined areas, as Fig.47 generator cooling is affected.
  • Page 22: Battery Charging

    BATTERY CHARGING the end of battery charging. • Measure the specific gravity of NOTE: electrolyte to determine if the battery is • The generator DC rated voltage is 12V. fully charged. At full charge, the • Start the engine first, and then connect electrolyte specific gravity is between the generator to the battery for charging.
  • Page 23: Maintenance

    Rated Power output CAUTION factor power • Do not overload. The total load of all electrical appliances must not ≤1,600W exceed the supply range of the generator . Overloading will damage the generator. 0.8-0.95 ≤1,280W • When supplying precision equipment, electronic controllers, PC, Electronic 0.4-0.75 computers, microcomputer based...
  • Page 24 Each 8 First Every 3 Every 6 Ever Every hours months months Items Frequency nece hours .or 50 or 100 year hours ssary daily hours hours Check-refill √ Engine oil replace √ *√ *√ *√ Reduction Oil level √ gear oil check replace √...
  • Page 25: Cleaning The Generator

    time (hour), the one which comes first surface. should govern. 2. Open access panel. Clean around oil fill. • If you have missed the scheduled time Remove dipstick and wipe the dipstick to maintain your engine, do it as soon as with a clean rag.
  • Page 26 Replace the crankcase with oil, follow crankcase. The engine is equipped with these steps: a low oil pressure sensor and will not start if the amount of oil is insufficient. 1. Place the generator on elevated platform such as table or desk, and warm up the engine for several minutes.
  • Page 27 WARNING: Fuel is highly flammable and poisonous. see “SAFETY INFORMATION” section carefully. CAUTION Immediately wipe off spilled fuel with a Fig.59 clean, dry, soft cloth, since fuel may 7. Turn the engine switch to “STOP”. deteriorate painted surfaces or plastic parts.
  • Page 28 1. Remove the cover ① 2. Remove spark plug boot②. Be careful not to tear insulation or wire and Insert the tool ④ through the hole from the outside of the cover. Fig.64 Standard Spark Plug: E6TC/E6RTC Spark Plug Gap: 0.6-0.7mm (0.024-0.028in) 6.
  • Page 29 squeezing it. This could cause it to tear. Air filter 6. Oil the foam element and squeeze out Routine maintenance of the air cleaner excess oil. helps maintain proper airflow to the 7. Wipe off excessive oil from the air carburettor.
  • Page 30: Fuel Tank Filter

    MUFFLER SCREEN AND SPARK muffler screen and spark arrester using a ARRESTER wire brush. CAUTION When cleaning, use the wire brush WARNING lightly to avoid damaging or scratching The engine and muffler will be very hot of muffler screen and spark arrester. after the engine has been run.
  • Page 31: Storage

    4. Install the fuel tank cap. NOTE: Be sure the fuel tank cap is tightened securely. Fig.75 3. Take out the fuel filter ⑥. Fig.76 4. Clean the filter with gasoline. 5. Dry the filter and put it back into tank. 6.
  • Page 32 stabilized fuel mixture to circulate require some preventive procedures to through the carburettor. guard against deterioration. In order to prevent corrosion, please coat When storing the generator for extended antirust oil on all screw, at least once half periods of time: one year.
  • Page 33: Troubleshooting

    TROUBLESHOOTING IMPORTANT: If trouble persists, please call our customer service center. Problem Cause Solution Engine switch in “OFF” position Set engine switch to “ON” position. Engine Pull the Choke knob fully out Press the choke knob fully in will not when warm start start Engine is filled with...
  • Page 34 Generator Bad connecting wires/cables. If using an extension cord, try a different one. runs but Bad electrical device Try connecting a different device does not connected to generator. support all Generator is overloaded, Perform these steps: 1. Turn off all electrical electrical Overload light is on devices.
  • Page 35: Wiring Diagram

    WIRING DIAGRAM...
  • Page 36: A112001 Exploded View & Part List

    A112001 EXPLODED VIEW AND PART LIST FIG.1 Engine (E00) Qty/ Refe# Description Qty/pc Stock# Refe# Description Stock# A112001-1-1 Muffler A112001-1-4 Engine Cover Tapping A112001-1-2 A112001-1-5 Fuel Pipe Screw A112001-1-3 A112001-1-6 Flange Bolt FIG.2 Tank, Fuel (F01) Qty/ Qty/ Refe# Description Stock# Refe# Description...
  • Page 37 FIG.3 Muffler Cover (F61) Qty/ Refe# Description Stock# Refe# Description Qty/pc Stock# Muffler Cover A112001-3-1 Clip Nut A112001-3-5 Support Cross Pan Alternator A112001-3-2 A112001-3-6 Bolts Cover Tapping Muffle Cover A112001-3-3 A112001-3-7 Screw Tapping 5# Rubber A112001-3-4 A112001-3-8 Screw Parts FIG.4 Cover and Panel(F61) Qty/ Refe# Description...
  • Page 38 Rubber Back Panel A112001-4-3 4-12 A112001-4-12 Parts M6x20 Flange Front A112001-4-4 4-13 A112001-4-13 Bolt Housing M6x10 Flange Viewing A112001-4-5 4-14 A112001-4-14 Bolt Mirror 4# Rubber A112001-4-6 4-15 Front Board A112001-4-15 Parts M5 Nut A112001-4-7 4-16 Recoil Baffle A112001-4-16 Bushing A112001-4-8 4-17 Frame A112001-4-17...
  • Page 39 FIG.6 Control Panel (F62) Qty/ Qty/ Refe# Description Stock# Refe# Description Stock# Tapping Cross Bolt A112001-6-1 A112001-6-9 Screw Fuel Pipe A112001-6-2 6-10 Socket A112001-6-10 Fuel Switch A112001-6-3 6-11 Switch A112001-6-11 Shim A112001-6-4 6-12 Socket A112001-6-12 Panel DC Charger A112001-6-5 6-13 A112001-6-13 Housing Socket...
  • Page 40 FIG.7 Rotor/Stator (F63) Refe Qty/ Qty/p Description Stock# Refe# Description Stock# Flange Flange Bolt A112001-7-1 A112001-7-6 Bolt Alternator A112001-7-2 A112001-7-7 Cover Flange Stator ASSY A112001-7-3 A112001-7-8 Bolt Rotor ASSY A112001-7-4 Flange Nut A112001-7-9 A112001-7-1 A112001-7-5 7-10 Alternator...
  • Page 41: A112002 Exploded View & Part List

    A112002 EXPLODED VIEW AND PART LIST FIG.1 Engine (E00) Qty/ Refe# Description Qty/pc Stock# Refe# Description Stock# A112002-1-1 Muffler A112002-1-4 Engine Cover Tapping A112002-1-2 A112002-1-5 Fuel Pipe Screw A112002-1-3 A112002-1-6 Flange Bolt FIG.2 Tank, Fuel (F01) Qty/ Qty/ Refe# Description Stock# Refe# Description...
  • Page 42 FIG.3 Muffler Cover (F61) Qty/ Refe# Description Stock# Refe# Description Qty/pc Stock# Muffler Cover A112002-3-1 Clip Nut A112002-3-5 Support Cross Pan Alternator A112002-3-2 A112002-3-6 Bolts Cover Tapping Muffle Cover A112002-3-3 A112002-3-7 Screw Tapping 5# Rubber A112002-3-4 A112002-3-8 Screw Parts FIG.4 Cover and Panel(F61) Qty/ Refe# Description...
  • Page 43 Rubber Back Panel A112002-4-3 4-12 A112002-4-12 Parts M6x20 Flange Front A112002-4-4 4-13 A112002-4-13 Bolt Housing M6x10 Flange Viewing A112002-4-5 4-14 A112002-4-14 Bolt Mirror 4# Rubber A112002-4-6 4-15 Front Board A112002-4-15 Parts M5 Nut A112002-4-7 4-16 Recoil Baffle A112002-4-16 Bushing A112002-4-8 4-17 Frame A112002-4-17...
  • Page 44 FIG.6 Control Panel (F62) Qty/ Qty/ Refe# Description Stock# Refe# Description Stock# Tapping Cross Bolt A112002-6-1 A112002-6-9 Screw Fuel Pipe A112002-6-2 6-10 Socket A112002-6-10 Fuel Switch A112002-6-3 6-11 Switch A112002-6-11 Shim A112002-6-4 6-12 Socket A112002-6-12 Panel DC Charger A112002-6-5 6-13 A112002-6-13 Housing Socket...
  • Page 45 FIG.7 Rotor/Stator (F63) Refe Qty/ Qty/p Description Stock# Refe# Description Stock# Flange Flange Bolt A112002-7-1 A112002-7-6 Bolt Alternator A112002-7-2 A112002-7-7 Cover Flange Stator ASSY A112002-7-3 A112002-7-8 Bolt Rotor ASSY A112002-7-4 Flange Nut A112002-7-9 A112002-7-1 A112002-7-5 7-10 Alternator...

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