Table of Contents
Related Manuals for Aquion Energy S Series
Summary of Contents for Aquion Energy S Series
- Page 1 S-Line and M-Line Installation & Operation Manual Battery Stack Model S30-0080 Battery Module Models M110-LS83, M110-L083 Aquion Energy, Inc. 32 39th Street Pittsburgh, PA 15201 +1 412.904.6400 www.aquionenergy.com AQ-OP-00016_C...
- Page 2 The information in this document is subject to periodic updates and changes. Upon any updates or changes to the above-described material, Aquion Energy will provide new drawings and/or associated documentation that will supersede those contained in this document. Contents are subject to change without notice.
-
Page 3: Table Of Contents
Table of Contents Introduction ____________________________________________________________________ 1 1.1 About This Manual 1.2 Contact Information Product Information _____________________________________________________________ 1 2.1 Product Overview 2.2 Product Specification 2.3 UL Recognition 2.4 Cradle to Cradle Certification 2.5 M110-LS83 Electromagnetic Compatibility 2.5.1 FCC 2.5.2 CE Safety Information ______________________________________________________________ 3 3.1 Electrical Hazards 3.2 Electrical Safety 3.3 Chemical Hazards... - Page 4 Electrical Integration ____________________________________________________________ 11 6.1 Electrical Interfaces and Connections 6.1.1 Stack Connectors 6.1.2 Stack Accessories 6.1.3 Module Connectors 6.1.4 Module Accessories 6.1.5 Module Contactor Control 6.2 Product Wiring Diagrams 6.3 Racking/Scaling Systems 6.4 Cabling Requirements 6.5 Parallel Wiring 6.5.1 Monitoring 6.5.2 Overcurrent Protection 6.5.3 Grounding Commissioning ________________________________________________________________ 21...
-
Page 5: Introduction
S-Line Battery Stack The S-Line Battery Stack is the base component of Aquion Energy’s scalable energy solutions. The S-Line battery stack connects eight Aquion batteries in series for a 48 V product. Aquion offers one, unfused S-Line Battery Stack model: the S30-0080. -
Page 6: Ul Recognition
2.3 UL Recognition The S-Line Battery Stack is UL recognized. The following UL certification tests have been completed: UL 1973-13 Overcharge UL 1973-14 Short Circuit UL 1973-15 Overdischarge Protection UL 1973-16 Temp and Ops UL 1973-17 Imbalanced Charging UL 1973-23 Vibration UL 1973-24 Shock UL 1973-25 Crush UL 1973-26 Static Force... -
Page 7: Safety Information
3 Safety Information Only qualified individuals are to install and service battery systems. 3.1 Electrical Hazards Never place foreign objects or tools in or on the unit. The metal parts of the battery terminals are always live. Electrical hazards exist in the voltage and current ranges that are found in battery systems and associated electronics. -
Page 8: Weight Hazards
operated in accordance with the guidelines of this document. The battery has fully passed UL 1973 overcharge testing, an abuse test that includes monitoring for combustible vapor concentrations. Overcharging the battery (outside of specified guidelines) will result in venting of some incremental amounts of the gases listed above through the pressure relief valve. -
Page 9: Transportation And Receipt Of Product
4 Transportation and Receipt of Product 4.1 Shipping 4.1.1 Shipping Hazards The shipping configurations for battery stacks have undergone a modified International Safe Transit Association (ISTA) 3H shipping test. Modified ISTA 3H testing is pending for the battery module. Aquion battery stacks and modules are shipped at a very low state of charge and voltage. See Section 7.1 for initial charging instructions. - Page 10 If you find damage, document any signs of damage on the bill of lading before accepting the shipment. Separately document and photograph all damage, and make a claim with the carrier as soon as possible. Contact your distributor immediately. Slight bulges or depressions in the battery stack cases are normal. The battery stack cases are intentionally flexible to accommodate compression of the electrode stack and normal variations in internal pressure during operation.
-
Page 11: Installation
5 Installation ATTENTION: BATTERIES SHIP AT LESS THAN 2% STATE OF CHARGE AND LESS THAN 45 V. See Section 7.1. MODULE FUSES ARE INSTALLED BUT NOT CONNECTED. MODULE WILL NOT FUNCTION UNTIL FUSES ARE CONNECTED. See Section 5.5. SENSED BATTERY MODULES AND STACKS MUST BE SET UP WITH THE AQUION BATTERY MONITORING SYSTEM BEFORE OPERATION. -
Page 12: Humidity
5.2.4 Humidity Install batteries in clean, ordinary conditions protected from water exposure. Direct exposure of battery stacks or modules to water may cause shorting. The units may be installed in humid or coastal regions with atmospheric salt. 5.2.5 Ambient Temperature Battery stacks and modules must be operated in temperatures between -5°C and 40°C on a 24-hour average. -
Page 13: Placement
5.4 Placement ATTENTION: Before restricting physical access to battery systems, such as in racking or shipping containers, 1. Connect module fuses. This requires removing and replacing the module cover. See Section 5.5. 2. Set up sensed battery modules or stacks with the Aquion Battery Monitoring System (BMS-200). - Page 14 2. Connect the two fuse bundle connectors. a. Inside the top tray, locate the fuse board and the two loose fuse bundle connectors. b. Insert the connectors into the corresponding receptacles on the fuse board until you hear a click. Check that the connectors are tightly secured.
-
Page 15: Electrical Integration
6.1.2 Stack Accessories The following standard solar connectors and tools are required to make connections to the S30-0080 battery stack. Aquion Energy does not supply these parts. They can be purchased through Amphenol distributors worldwide. Find your nearest authorized distributor here: http://www.amphenol-... -
Page 16: Module Connectors
M-Line Battery Module 6.1.3 Module Connectors ① Module Negative (-) Battery Terminal Function: Negative termination of battery module Part: Amphenol RADLOK RL9-100-101 Black Pin # Name Wire Color Description BATT- Black Module Battery Negative Terminal Mating connector: Amphenol RADLOK Tubular Connector Black RL0-100-1-xxBK Part not supplied by Aquion. - Page 17 ③ 24V I/O IN Function: Power input for contactor control Part: Amphenol SineCo MN41PW02Mxxx 4-pin miniBOSS, Male Receptacle, External Threads Pin # Name Wire Color Description 24V_IO_NEG Black 24 V I/O Negative 24V_IO_POS White 24 V I/O Positive (for driving contactors) INTLK_RLY_IN Interlock Relay In (normally open) RLY_RTN_IN...
- Page 18 ⑤ CAN IN Function: Input for sensing board power and CANbus communication Part: Amphenol SineCo DeviceNet MN51PD01M005 Male Receptacle, External Threads Pin # Name Wire Color Description CAN_GND Bare Isolated CAN Ground 24V_LOGIC_POS 24 V Logic Positive 24V_LOGIC_NEG Black 24 V Logic Negative CAN_H White CAN High Signal...
-
Page 19: Module Accessories
6.1.4 Module Accessories The following power and communication cables are required to make connections to the M110-LS83 and M100-L083 battery modules. Aquion Energy does not supply these parts. They can be purchased through Amphenol distributors worldwide. Find your nearest authorized distributor here: http://www.amphenol-sine.com/Distributors_c_108.html. - Page 20 M-Line Battery Module AQ-OP-00016_C...
- Page 21 AQ-OP-00016_C...
-
Page 22: Racking/Scaling Systems
If wiring battery stacks in series, monitor the voltage of each battery stack and ensure it does not exceed its recommended maximum. Series configurations should be reviewed by Aquion Energy or an authorized partner. M-Line Battery Module Unsensed, M110-L083 battery modules may be used in small parallel systems. -
Page 23: Monitoring
6.5.1 Monitoring An Aquion BMS-200 can connect to as many as 16 Aquion sensing boards: up to 16 Aquion SMI-100 Stack up to 16 M110-LS83 battery module - OR - Monitoring Interfaces, each connected VIS boards daisy-chained together in a to as many as 12 battery stacks string The BMS communicates to the site controller via Modbus TCP/IP. -
Page 24: Overcurrent Protection
6.5.2 Overcurrent Protection Systems should be protected in accordance with local codes and regulations. Protection should be sufficient to prevent the current from exceeding the rated maximum current of the battery stacks, 17 A, or module, 204 A, for systems wired together in parallel. 6.5.3 Grounding S-Line Battery Stack Ground Aquion battery stacks according to local codes. -
Page 25: Commissioning
7.3 Configuring Inverters and Charge Controllers Aquion Energy works with nearly all off-the-shelf inverters and charge controllers designed for 48 V residential energy storage systems. To set your specific equipment, use the information provided in Section 8 of this manual and the latest operational settings for power control electronics, available at http://info.aquionenergy.com/customer-portal. -
Page 26: Operation
8 Operation To maximize the performance and longevity of Aquion batteries, follow the operation guidance presented below. Failure to operate the batteries within these limits may damage the batteries, degrade their performance, shorten their life, and void the product warranty. 8.1 Operational Limits 8.1.1 Current S-Line Battery Stack... -
Page 27: Boost Charge Profile
8.2.2 Boost Charge Profile Use the boost charge profile if your Aquion battery system needs to go longer than three days between discharges is allowed to go open circuit This profile is for UPS and back-up applications that do not use the batteries every day. S-Line Battery Stacks M-Line Battery Modules Max Current... -
Page 28: Three-Stage Charge Profile
8.2.3 Three-Stage Charge Profile Use the three-stage charge profile if your Aquion battery system cannot go open circuit or requires a float setting does not use current termination for absorption Aquion batteries do not require a float voltage, but one is included to maintain a full state of charge. S-Line Battery Stacks M-Line Battery Modules Max Current... -
Page 29: Discharging
The self-discharge of the Aquion AHI battery chemistry is closely related to the ambient temperature at which the battery is held. Aquion batteries should be held within the temperature range outlined in the Product Specification Sheet (available on the Aquion Energy Customer Portal at http://info.aquionenergy.com/customer-portal). Aquion batteries exhibit the following capacity losses due to self-discharge over the course of one (1) month: at -5°C: <... -
Page 30: Warranty
10 Technical Support If you need technical support, visit us on our website at http://www.aquionenergy.com/support. If you purchased your batteries from an authorized Aquion Energy dealer, please contact the dealer for assistance. If you require immediate assistance AND if you purchased your products directly from Aquion Energy, call our support line at +1 412.904.6400.