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JBT Fresh'n Squeeze Series Service Manual

2nd generation multi-fruit juicer
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2nd Generation
Multi-Fruit Juicer
Service Manual
June 2019

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Summary of Contents for JBT Fresh'n Squeeze Series

  • Page 1 2nd Generation Multi-Fruit Juicer Service Manual June 2019...
  • Page 2 Generation Multi-Fruit Juicer Service Manual Copyright © John Bean Technologies Corporation 2019 JBT Corporation 400 Fairway Avenue Lakeland, FL 33801 (863) 683-5411 Manual No. FNS-0014-060-EN FNS-0014-060-EN June 2019 Rev A...

  • Page 3: Table Of Contents

    Table of Contents Important Safety Information ······································ 4 Specifications ··························································· 6 General Information ·················································· 7 Juicer Screen Descriptions ······································· 9 Maintenance ····························································· 22 Troubleshooting ······················································ 28 Rebuilding ······························································· 31 Illustrated Parts List ················································· 45 Electrical Drawings and Procedures ···························· 75 FNS-0014-060-EN June 2019 Rev A...

  • Page 4: Important Safety Information

    DO NOT attempt any operation until you understand exactly how the machine functions. If uncertainty remains after studying this manual, please contact John Bean Technologies Corporation. We're here to help. With proper handling, the JBT Multi-Fruit Juicer will provide safe, efficient and convenient service for years to come. North America...
  • Page 5 Please, for your safety: FOLLOW THOSE INSTRUCTIONS AT ALL TIMES. Should the Juicer safety labels become damaged or unreadable, contact JBT Corporation for replacement labels. Safety Instructions Carefully review the following safety instructions.

  • Page 6: Specifications

    Specifications Technical Specifications Fruit size: 2 1/2" to 3 3/4" diameter (6.5 cm to 9.5 cm) Oranges — FL: ·································· 125 to 50 count Oranges — CA: ································· 138 to 48 count Grapefruit — FL: ································ 56 to 48 count Hopper capacity: ································...

  • Page 7: General Information

    General Information The JBT Corporation Juicer is designed to provide years of dependable service. It uses a unique patented design to extract every available amount of juice from the fruit with the least amount of peel oil. The peel is completely separated from the juice and juice sacs before being compressed and strained.
  • Page 8 Figure 2. Juicing Components Assembly FNS-0014-060-EN June 2019 Rev A...

  • Page 9: Juicer Screen Descriptions

    Juicer Screen Descriptions Standard Start Screen Self-Service Start Screen A. Start Button – Starts juicing B. Go to Settings – Options to change the juicing speed and the animation shown while juicing. C. Go to Status – View various information about the unit. D.
  • Page 10 Service 1 A. Total Cycles – Indicates the total number of cycles the juicer has run. This is value can be changed by clicking on it. This is only meant for cases where electrical boxes are being replaced so that the total juicers cycles will not be lost. B.
  • Page 11 Service 2 A. Clock – To change the date and clock, click on the numbers. Date and time format are show above. Time is based on 24 hour format B. Machine number – Click the numbers to enter the juicer's serial number. The serial number can be found on the plate on the back of the juicer towards the bottom.
  • Page 12 Languages Selection for the language of all of the text found in the software. If language is changed accidentally this page can be reached from the start screen or tap screen by: Enter service page (gear icon) – again password is "1". Click the next button (right arrow) found on the bottom right.
  • Page 13 Processing Screens These screens appear when the juicer is actively running. There are two animations available which can be chosen on the settings page. A. Stop Button – Juicer will continue to run until it reaches the point when the cups are farthest apart. NOTE 1 - In tap mode, the tap handle must be held down for this to function.
  • Page 14 Front Door Open This screen indicates that the front door is not properly closed. The juicer will not run until the door is fully closed If this screen is appearing when the hopper door is open it indicates that the cables on the back of the electrical panel are reversed.
  • Page 15 Hopper Door Open This screen indicates that the hopper door or fruit loading door on top is open. The juicer will not run while this door is open If this screen is appearing when the front door is open it indicates that the cables on the back of the electrical panel are reversed.
  • Page 16 Settings Screen A. Speed setting - The juicer can run at 25, 29, or 33 fruit per minute. Be aware that some harder or larger fruit may not process at the higher speeds, attempting to do so could lead the juicer to stall repeatedly.
  • Page 17 Status Screen This mirrors a lot of the information on the service screen but here it cannot be edited. A. Total Cycles – Indicates the total number of cycles the juicer has run. B. Cycles since last service – Shows how many cycles have run since the last time the juicer was serviced.
  • Page 18 Juice Tank Full When this screen appears it means that the juice tank is full and the juicer has stopped. The juicer will not run again until juice is removed from the tank. Motor Fault If this screen appears it means that motor has stopped. This is usually caused by a blockage, large fruit, hard fruit, frozen fruit, or something else.
  • Page 19 Position Sensor Error This error message occurs because the juicer is operating, but the position sensor (also referred to as TDC or Top Dead Center sensor) has not been detected. The juicer is still capable of running, but several features will be disabled. These features include: 1.
  • Page 20 Safety Circuit Fault When this message occurs it indicates there is a problem with one of the safety sensors. The juicer will not run until the problem has been fixed. It is possible one of the cables is not connected. Turn off the juicer and verify that all cables are connected properly.
  • Page 21 Battery Warning If this error message occurs, it indicates that the battery in the touch screen is running low. The juicers are setup so they should run if the battery dies. However, in some cases the software will be lost and the juicer will not operate. It is best to replace the battery as soon as possible. Refer to the battery replacement procedure in the “Electrical Drawings and Procedures”...

  • Page 22: Maintenance

    Maintenance Before performing any maintenance, DISCONNECT ELECTRICAL PLUG. LOCK FRONT AND REAR CASTER WHEELS. After every juice run: 1. Check cutter and knives for sharpness. Refer to Figure 6 to determine condition of cutter. If dull, sharpen with a whetstone provided. Refer to Figure 6 to sharpen cutter.
  • Page 23 Figure 6. Sharpening Cutter FNS-0014-060-EN June 2019 Rev A...
  • Page 24 Figure 7. Severely Damaged Orifice Tube 3. Check for loose or missing nuts and bolts. a. Tighten or replace nuts and bolts as necessary. b. DO NOT exceed torque ranges specified. c. ALWAYS use JBT Corporation recommended spare parts. FNS-0014-060-EN June 2019 Rev A...
  • Page 25 Figure 8. Proper Orifice Tube Installation FNS-0014-060-EN June 2019 Rev A...
  • Page 26 CAUTION: DO NOT OVER TIGHTEN CHAIN. 5. Check chain and sprockets for rust. Lubricate chain and sprockets should rust appear. JBT Select FG Spray (Non-Drip), p/n 575054, is recommended. 6. Lubricate grease fittings with JBT Select 2FG grease, p/n 575066.
  • Page 27 7. Check gear motor. If Juicer has been laid on its side for any reason (i.e., during shipping), or if there is any evidence of oil leak, check oil level and add oil, if necessary. Refer To Figure 10. Use FUCHS FM220 GEAR OIL FG only. 8.

  • Page 28: Troubleshooting

    Troubleshooting Juicer will not turn on • Juicer is not plugged into electrical outlet. Building circuit breaker or GFI has tripped (reset). Loose wire connection. Check that all electrical connections are properly installed and secured. On/Off power switch is disconnected a.
  • Page 29 Troubleshooting (continued) Safety Circuit Fault screen will not go away • Safety sensors are not connected properly. a. Turn off Juicer and unplug from outlet. b. Remove the hopper access panel. c. Insure that all the cables on the back of the electrical box are installed and the twist locks on the connectors are tight.
  • Page 30 Scraping noise coming from hopper area • Fruit lift mechanism is dragging on hopper. See Page 23, Item 8 under “Periodic inspection”. NOTE: IF AN OPERATIONAL PROBLEM PERSISTS AFTER TROUBLESHOOTING, CONTACT JBT SERVICE FOR ASSISTANCE. FNS-0014-060-EN June 2019 Rev A...

  • Page 31: Rebuilding

    Rebuilding It is best to replace all bearings at the same time. Instructions for replacing all bearings, Refer to Service Videos for more details. Remove reservoir and all juicing components. Remove Front Door and All Covers, Sides and Top. Remove hopper lid prior to removing top cover so interlock switch and cable does not need to be removed.
  • Page 32 Upper Linear Shafts Upper Cup Drive Assembly Upper Drive Crank Arm Upper Rotary Shaft Lower Linear Shaft Lower Rotary Shaft Lower Drive Crank Arm Lower Orifice Drive Assm. Figure 12. Back View of Juicer FNS-0014-060-EN June 2019 Rev A...
  • Page 33 Rebuilding (Continued) 3. With all side covers removed, use 3/16” and 5/16" Allen wrenches to loosen the set screw and the socket head cap screw on crank arm for upper cup drive . (Use Motor Shaft Service Tool 06010400 to rotate gear motor as necessary). Refer to Figure 13.
  • Page 34 Rebuilding (Continued) Remove linear shafts. With a 3/16" Allen wrench, loosen set screws at top and bottom of all three shafts. Back screws out at least 1/4" to clear flats on shafts. If shafts are stuck, use bearing removal puller with 3/8"-16 x 2" hex head cap screw to break free shafts. (Note: Lower Shaft will be removed downward through the waste bin area) Refer to Figure 15.
  • Page 35 Figure 16. Removal of Upper and Lower Drive Arms with Linkages and Crank Arms Figure 17. Loosen Set Screws and Socket Head Screws and Remove Sprockets FNS-0014-060-EN June 2019 Rev A...
  • Page 36 Rebuilding (Continued) Some instructions below show the Generation 1 Juicer but the procedures are the same. 8. Remove sleeve bearings from upper and lower drive arms. Refer to Figures 18 and 19. Bearings can be pulled out using puller, 1" removal slug, and short threaded removal rod; or can be driven or pressed out using driver.
  • Page 37 Figure 19. Removing Bearings from Lower Drive Arm Bearing Installation Washer Bearing Installation Rod Bearing Installation Pilot Figure 20. Installation of Bearings into Drive Arms FNS-0014-060-EN June 2019 Rev A...
  • Page 38 Rebuilding (Continued) 9. Reassemble rod end assemblies to drive arms, again making sure left hand threaded ends are on the crank arms. Refer to Figures 21 and 22. Use Loctite #242 on all fasteners. Tighten to torques as shown. Make sure rod end lock spacer is installed on rod end in upper drive arm.
  • Page 39 Figure 22. Completed Assembly of Lower Drive Arm FNS-0014-060-EN June 2019 Rev A...
  • Page 40 Rebuilding (Continued) 10. Remove sleeve bearings from main frame. Refer to Figures 23 and 24. The outer upper drive shaft bearing can be removed using puller, 1-1/2" removal slug, and short threaded removal rod. The inner bearing can be removed the same way, or can be pressed out using driver. The lower shaft bearing can be removed the same way except using 1"...
  • Page 41 Bearing Removal Rod Bearing Removal Slug 1-1/4" Figure 24. Removing Bearing from Upper Rotary Drive Figure 25. Installation of Bearings and Thrust Washers FNS-0014-060-EN June 2019 Rev A...
  • Page 42 Rebuilding (Continued) Figure 26. Thrust Washer on Both Sides 13. Before installing chain, align timing marks as shown. Refer to Figure 27. This is critical to operation of the machine. Adjust chain as shown in Maintenance section. ROTATION Align Marks Figure 27.
  • Page 43 Rebuild Tooling Kit & Spare Parts Kit, 06010509 Item Part Number Description 06000180 Tool, Bearing Installation Pilot 06000181 Tool, Bearing Installation Washer 06000182 Tool, Bearing Puller 06000183 Tool, Bearing Removal Slug 1" 06010507 Tool, Bearing Removal Slug 1-1/4" 06010508 Tool, Bearing Removal Driver 06000186 Tool, Bearing Installation Rod 06000187...
  • Page 44 Figure 28. Rebuild Tool Kit FNS-0014-060-EN June 2019 Rev A...

  • Page 45: Illustrated Parts List

    Illustrated Parts Lists Assembly drawings in this chapter provide a list of part numbers for replaceable parts available for the 2 Generation Multi-Fruit Juicer. The following parts list/drawings are provided: Parts List / Parts Drawing Page 1. Cart, Tool Holder Mounting 2.

  • Page 46: Cart, Tool Holder Mounting

    1. Cart, Tool Holder Mounting Item Qty Part Number Description 06010103 Cart Assembly 06010291 Tool Holder Figure 29. Cart FNS-0014-060-EN June 2019 Rev A...

  • Page 47: Main Stainless Steel Center Frame

    2. Main Stainless Steel Center Frame Item Qty Part Number Description 004011032 Bolt, Carriage, 3/8-16 X 1-1/4" Lg, 304SS 004156074 Nut, Hex, S/L, Light, 3/18-16, 304SS 004816086 Washer, Flat, 3/8", SS 06010231 Frame, 2nd Gen MFJ, Machined Figure 30. Main Stainless Steel Center Frame FNS-0014-060-EN June 2019 Rev A...

  • Page 48: Center Plate

    3. Center Plate Item Qty Part Number Description 004011032 Bolt, Carriage, 3/8-16 X 1-1/4" Lg, 304SS 004156072 Nut, Hex, S/L, Heavy, 3/18-16, 304SS 004156074 Nut, Hex, S/L, Light, 3/18-16, 304SS 004816086 Washer, Flat, 3/8", SS 06010194 Plate, Formed, Juicing Area Figure 31.

  • Page 49: Cup Mounting Blocks, Lower Cup

    4. Cup Mounting Blocks, Lower Cup Item Qty Part Number Description 004210030 Pin, Dowel, 3/8" Diameter X 7/8" Lg, 304SS 004210044 Pin, Dowel, 1/4" Diameter X 1-1/8" Lg, SS 004415013 Screw, Shoulder, 3/8" X 5/8" Lg, 1/2" Shoulder, 18-8SS 06010227 Cup Mount, LH 06010232 Cup Mount, RH...

  • Page 50: Centering Drive Block

    5. Centering Drive Block Item Qty Part Number Description 004415014 Screw, Shoulder, 1/2" X 3/4" Lg, 3/8-16 Thread, 18-8SS 06010069 Spacer, Alignment Block Figure 33. Centering Drive Block FNS-0014-060-EN June 2019 Rev A...

  • Page 51: Motor Mount Blocks

    6. Motor Mount Blocks Item Qty Part Number Description 004415051 Screw, Socket Head, 3/8-16 Thread, 3" Lg, 18-8SS 004701002 Stud, Fully Threaded, 3/8-16, 2-1/4" Lg, 18-8SS 06010071 Spacer, Right Angle Motor Mounting Figure 34. Motor Mount Blocks FNS-0014-060-EN June 2019 Rev A...

  • Page 52: Bottom Bearing Block, Orifice Tube Block

    7. Bottom Bearing Block, Orifice Tube Drive Block Item Qty Part Number Description 003030296 Bar, Flat, Aluminum, 3" X 5" 004352397 Screw, Cap, Hex, Full Thread, 3/8-16 X 1-1/2", SS 004806070 Washer, Lock, 3/8" Reg, SS Figure 35. Bottom Bearing Block, Orifice Tube Drive Block FNS-0014-060-EN June 2019 Rev A...

  • Page 53: Rotating Assembly, Lower And Upper

    8. Rotating Assembly, Lower and Upper Item Qty Part Number Description 004352571 Screw, Cap, Hex, 1/2-13 X 1-1/2", SS 004355051 Screw, Cap, Hex, Socket Head, 3/8-16 X 2", S/L, Alloy 004356109 Screw, Cap, Hex, Socket Head, 3/8-16 X 1-1/4", S/L,. Steel 004385057 Screw, Flat Head, Hex, 8-32 X 1/2"...

  • Page 54: Sliding Shafts

    9. Sliding Shafts Item Qty Part Number Description 004352395 Screw, Cap, Hex, 3/8 X 1, SS 0043541138 Screw, Cap, Hex, Socket Set Cup Point, 3/8-16 004806070 Washer, Lock, 3/8" Reg, SS 06000064 Upper Cup Drive Linear Shaft 06000063 Linear Orifice Drive Shaft 06010064 Block, Guide, Upper Cup Guide Rods 06010065...

  • Page 55: Rotating Shafts, Thrust Bearings

    10. Rotating Shafts, Thrust Bearings Item Qty Part Number Description 005062805 Washer, Thrust,1-1/2" ID X 2-1/2" OD 005098112 Thrust Washer 005576061 Key, Square, 1/4" X 3/4" Lg, 416SS 005576286 Key, Square, 3/8" X 1-1/4" Lg, 304SS 06006061 Shaft, Rotary Orifice Drive 06006101 Rotary Main Drive Shaft 005098731...

  • Page 56: Wiring Routing Tabs, Weld Stubs

    11. Wiring Routing Tabs, Weld Stubs Item Qty Part Number Description 004705106 Stud, Weld, Threaded Flange, #10-24 X 3/4" Lg, SS 004156041 Nut, Hex, S/L, #10-24, SS 006270314 Clamp, Chemical Resistant, 7/16" ID, 1" Line 006270317 Clamp, Chemical Resistant, 1/4" ID, 1" Line 006270318 Clamp, Chemical Resistant, 7/16"...

  • Page 57: Chain Tensioner

    12. Chain Tensioner Item Qty Part Number Description 004116026 Nut, Jam, 3/8-16, SS 004156118 Nut, Hex, S/L, Thin, 5/8-11, SS 004352392 Screw, Cap, Hex, 3/8-16 X 7/8" Lg, 304SS 004352415 Screw, Cap, Hex, Full Thread, 3/8-16 X 3-1/2" Lg, SS 004806070 Washer, Lock, 3/8"...

  • Page 58: Chain, Sprocket And Motor Mounting

    13. Chain, Sprocket and Motor Mounting Item Qty Part Number Description 004110066 Lock Nut, Nylon Insert, Thin, 3/8-16, 18-8SS 004355051 Screw, Cap, Hex, Socket Head, 3/8-16 X 2" Lg, S/L, Alloy 004541112 Screw, Set, Hex, S/L, 5/16-18 X 3/4" Lg, C/G 004541138 Screw, Socket Set, Cup Point, 3/8-16 004701002...

  • Page 59: Grease Fittings

    14. Grease Fittings Item Qty Part Number Description 007120205 Fitting, Grease, 1/4-28 x 45mm Figure 42. Grease Fittings FNS-0014-060-EN June 2019 Rev A...

  • Page 60: Splash Guards

    15. Splash Guards Item Qty Part Number Description 004156041 Nut, Hex, S/L, #10-24, SS 004385055 Screw, Machine, Flat Head,#10-24 X 1" Lg, Phillips Head 004816052 Washer, Plain, #10, SS 06010216 Splash Guard, Upper 06010217 Splash Guard, Lower 06010262 Upper Guard Cover, Upper Splash Guard 06010263 Lower Guard Base, Lower Splash Guard 06010264...

  • Page 61: Splash Shield Guides, Fruit Guides

    16. Splash Shield Guides, Fruit Guides Item Qty Part Number Description 004111048 Nut, Hex, 3/8-16, SS 004392170 Screw, Machine, Pan, #10-24 X 1/2" Lg, Phillips Head, 304SS 004397075 Screw, Round Head, Pan, 10-24 Threaded, 7/8" Lg, Phillips Head, 18-8SS 004405008 Screw, Set, Cup Point, 3/8-16 X 1-1/4"...

  • Page 62: Fruit Lift, Hopper Mounting

    17. Fruit Lift, Hopper Mounting Item Qty Part Number Description 004352395 Screw, Cap, Hex, 3/8" X 1" Lg, SS 004352410 Screw, Cap, Hex, 3/8-16 X 2-1/4" Lg, 304SS 004356104 Screw, Cap, Hex, Socket Head, 3/8-16 X 1" Lg, 316SS 004401023 Screw, Phillips Head, Extra Wide, 8-32 Threaded, SS 004605029 Standoff, Hex, 5/8"...

  • Page 63: Hmi Mounting, Proximity Sensors For Float And Tdc

    18. HMI Mounting, Proximity Sensors for Float and TDC Item Qty Part Number Description 004011032 Nut, Hex, 1/4-20, SS 004156014 Nut, Hex, S/L, 4-40, SS 004156053 Nut, Hex, S/L, Light, Thin, 1/4-20, 304SS 004356064 Screw, Cap, Socket Head, 1/4-20 X 1-1/4" Lg, SS 004396116 Screw, Round, Bind, Slot, Extra Wide, 4-40 Threaded, 5/8"...

  • Page 64: Electrical Connections

    19. Electrical Connections Figure 47. Electrical Connections FNS-0014-060-EN June 2019 Rev A...

  • Page 65: Hopper

    20. Hopper Item Qty Part Number Description 06010162 Hopper Assembly 06010254 Screw, Spanner, Hopper Figure 48. Hopper FNS-0014-060-EN June 2019 Rev A...

  • Page 66: Hopper Top Cover, Lid And Sensors

    21. Hopper Top Cover, Lid and Sensors Item Qty Part Number Description 004156032 Nut, Hex, S/L, Light, 8-32, 304SS 004385178 Screw, Span, Flat, 8-32 Threaded, 3/4" Lg, 18-8SS 004401023 Screw, Phillips, Extra Wide, 8-32 Threaded, 1/4" Lg, SS 006090018 Plug, Knockout, 7/8" ID Hole, Gray Nylon 009080421 Rubber Push-In Bumper with Tight-Grip Stem 009284961...

  • Page 67: Panels, Left And Rear

    22. Panels, Left and Rear Item Qty Part Number Description 004011032 Bolt, Carriage, 3/8-16 X 1-1/4" Lg, 304SS 004100004 Nut, Cap, Acorn, High Crown, #8-32, SS 004100018 Nut, Cap, Acorn, 3/8-16, SS 004156166 Nut, Acorn, Lock, Distorted Thread, 8-32. 18-8SS 004260017 Rivet, Pop, 1/8", SS 004385174...

  • Page 68: Service Panel, Right Panel

    23. Service Panel, Right Panel Item Qty Part Number Description 004156032 Nut, Hex, S/L, Light, 8-32, 304SS 004385178 Screw, Span, Flat, 8-32 Threaded, 3/4" Lg, 18-8SS 004392175 Screw, Machine, Pan, 8-32 X 3/4" Lg, 304SS 004401023 Screw, Phillips, Pan, Extra Wide, 8-32 Threaded, 1/4" Lg, SS 06010349 Cover Assembly, RH Side Figure 51.

  • Page 69: Decals (Standard)

    24. Decals (Standard) Item Qty Part Number Description 009450032 Decal, Fresh N' Squeeze Logo 009450040 Decal, Cleaning Components 06000104 Decal, Warning Label, Sheer/Hand Crush, English/Spanish Figure 52. Decals (Standard) FNS-0014-060-EN June 2019 Rev A...

  • Page 70: Decals, 3-Piece, Large Logo (Optional)

    25. Decals, 3-Piece, Large Logo (Optional) Item Qty Part Number Description 009450245 Decal, MFJ, Logo, Fresh 'N Squeeze, 10.25" X 22", Matte, Vinyl Figure 53. Decals, 3-Piece, Large Logo (Optional) FNS-0014-060-EN June 2019 Rev A...

  • Page 71: Juicing Components

    26. Juicing Components Item Qty Part Number Description 004220037 Pin, Quick Release, Ring Grip 004406003 Screw, Machine, Round, #4-40 X 3/16" Lg, 304SS 06000004 Cup, Lower, Machined 06000022 Nozzle, Straight, FDA Grade 06000027 Cup, Upper, Assembly 06000225 Cutter and Knives, Machined 06000098 Nut, Spanner 06000108...

  • Page 72: Self-Service Juicing Components

    27. Self-Service Specific Juicing Components Item Qty Part Number Description 06010494 Handle Momentary 06010495 Handle Continuous 06010485 Spout Cap 06010482 Spout Body 06010479 Self-Service Housing 06010442 Manifold with Vent 06010429 Drip Tray Cover 009210043 Seat Cup 009210042 Stem 009210041 Spring 007486119 O-Ring Nozzle Figure 55.

  • Page 73: Splash Shield, Waste Bin, Tools And Accessories

    28. Splash Shield, Waste Bin, Tools and Accessories Item Qty Part Number Description 003091001-2 Cleaner, Corklean, 2 lbs 009080327 Brush, Dish 009080328 Brush, Tube, 1" 009092018 Cap, Cover 009092023 Waste Container, 21" X 17" X 12", Polyethylene, Grey 009710031 Stone, Sharpening, Half Round 06000077 Tool, Wrench, 5/16"...

  • Page 74: Doors, Latches And Hinges

    29. Door, Latches and Hinges Item Qty Part Number Description 004385176 Screw, Span, Pan, 8-32 Threaded, 5/8" Lg, 18-8SS 06010146 Drip Tray Weldment 06010147 Drip Tray Cover 06010315 Door Assembly 06010411 Self Service Door Assembly Figure 57. Door, Latches and Hinges FNS-0014-060-EN June 2019 Rev A...

  • Page 75: Electrical Drawings And Procedures

    Electrical Drawings and Procedures Electrical drawings in this chapter provide a list of part numbers for replaceable parts available for the 2 Generation Multi-Fruit Juicer. The following parts list/drawings are provided: Parts List / Parts Drawing Page 30. Drive, Motor Wiring, 3-Phase, 230V/460V, 50 Hz/60 Hz, 06010357 31.

  • Page 76: Drive, Motor Wiring, 3-Phase, 230V/460V, 50 Hz/60 Hz, 06010357

    30. Drive, Motor Wiring, 3-Phase, 230V/460V, 50 Hz/60 Hz, 06010357 Item Qty Part Number Description 005617345 Gear Motor, Worm,1.5 HP,3 PH, 230V/460V, 50,Hz/60Hz, 1:25 Gear, 1.25 Shaft 06010366 VFD Enclosure Assembly Figure 58. Drive, Motor Wiring, 3-Phase, 230V/460V, 50 Hz/60 Hz FNS-0014-060-EN June 2019 Rev A...

  • Page 77: Vfd Enclosure Assembly, 06010366

    31. VFD Enclosure Assembly, 06010366 Item Qty Part Number Description 06010360 Enclosure, VFD, Add Holes 06010358 Back Panel, VFD 06010317 HMI-VFD Power Cord 06010316 VFD-Motor Power Cord 06010314 HMI-VFD Signal Cord 06010311 Rear Enclosure Bracket 006280536 VFD, 115/230V, 50Hz/60Hz, 1.5 HP-2 HP, UL 004816052 Washer, Plain, #10, SS 004401023...

  • Page 78: Electrical Panel Assembly, 06010118

    32. Electrical Panel Assembly, 06010118 Item Qty Part Number Description 003435022 Gasket, Flange, 0.862", Shell Size 13, Neoprene 003435023 Gasket, Flange, 1.1", Shell Size 17, Neoprene 004260007 Rivet, Blind, 1/8" Diameter X 7/16" Lg, SS 004397137 Screw, Machine, Round, 10-24 X 3/8" Lg, 304SS Purchased Rivet Washer 006010046...
  • Page 79 Figure 60. Electrical Panel Assembly (Sheet 1 of 2) FNS-0014-060-EN June 2019 Rev A...
  • Page 80 Figure 61. Electrical Panel Assembly (Sheet 2 of 2) FNS-0014-060-EN June 2019 Rev A...

  • Page 81: Wiring Schematic, Electrical Panel

    Figure 62. Wiring Schematic, Electrical Panel (Sheet 1 of 2) FNS-0014-060-EN June 2019 Rev A...
  • Page 82 Figure 63. Wiring Schematic, Electrical Panel (Sheet 2 of 2) FNS-0014-060-EN June 2019 Rev A...

  • Page 83: Wire Table, Electrical Panel

    Figure 64. Wire Table, Electrical Panel FNS-0014-060-EN June 2019 Rev A...

  • Page 84: Programming The Vfd

    33. Programming the VFD 1. With the machine plugged in, turn the power on using the button next to the touch screen. 2. Ensure that both the hopper door and front door are firmly closed. 3. Press the green Start button on the touch screen. 4.

  • Page 85: Procedure To Check Safety Cable Assemblies

    34. Procedure to Check Safety Cable Assemblies If either of the following occurs, there is likely an issue with one of the safety sensors found on the MFJ: Pressing the start button but nothing happens. • • The safety circuit fault screen appears and all cables are plugged in. In these cases, which safety has failed will need to be determined before it can be replaced.
  • Page 86 Figure 66. Hopper with Side Access Panel Removed 4. The safety cables will need to be disconnected. These are the two connectors on the top far side of the panel; each has two cables coming out of them. Refer to Figure 67. Figure 67.
  • Page 87 5. Bring the connectors to the side panel so they can be accessed with the multimeter. Refer to Figure 68. Figure 68. Access to Connectors 6. Locate the numbers and the socket associated with each connector. Refer to Figure 69. Figure 69.
  • Page 88 Figure 71. Holding Multimeter Leads 9. While holding the leads to the connector, take the magnet removed from the door previously and align it with the sensor. Refer to Figure 72. Figure 72. Magnet Positioning 10. If the sensor is working properly, there should be continuity between these sockets. 11.
  • Page 89 14. If the sensor is working properly, move the leads to sockets 8 and 9. Refer to Figure 73. Figure 73. Multimeter Leads, Sockets 8 and 9 15. Align magnet with the sensor or have your assistant hold it to the sensor. Refer to Figure 74. Figure 74.
  • Page 90 19. Align the magnet with the sensor in the top corner of the hopper’s lid. The magnets are not coded and work for either sensor. Refer to Figure 76. Figure 76. Magnet Positioning 20. Repeat the procedure from before; if continuity is detected when magnet is present and shuts off when removed, the safety is okay.
  • Page 91 Saved data, such as cycle count, service phone number and service date, could be lost and would have to be re-entered. To prevent loss of control system functions, JBT recommends replacing the battery as soon as possible following a low battery warning message.

  • Page 92: Plc Battery Replacement Procedure

    5. Be careful when removing the black wires on the overload. If possible, hold the overload itself and rock the connector back and forth to remove the black wires. Refer to Figure 80. Figure 80. Disconnect Overload Connections 6. Place the lid on a clean flat surface with the touch screen facing down, make sure there is nothing that will scratch or harm the screen.
  • Page 93 8. Grip the upper circuit board by the two green strips and gently lift up. If necessary, hold the lower circuit board in place while lifting upper circuit board.. Refer to Figure 83. Figure 83. Upper Circuit Board Removal 9. Locate, remove and replace the bad battery with a new battery (CR2450N). One side of the battery housing has a cutout.
  • Page 94 10. THIS STEP IS VERY DELICATE - PROCEED CAUTIOUSLY. Reinstall the circuit board that was removed, there are two sets of pins on the circuit board that must be lined up on connectors. Refer to Figure 85. Figure 85. Align Circuit Board Pins and Reinstall b.
  • Page 95 d. Gently push the board down until the green strip is resting on the housing. Refer to Figure 87 Figure 87. Gently Push Down on Board 11. Replace the back cover of the PLC. 12. Reinsert the four screws that were removed from cover. There are two different size screws used, the short ones go to the lower end of the cover while the longer screws are on the higher end, closest to the on and off switch.
  • Page 96 18. Power up the machine and ensure that the battery warning message does not reappear. (If the new battery was not properly seated, the warning message will likely appear within 5 seconds after the JBT screen clears.). NOTE: If battery warning message reappears, repeat the procedure making sure the new battery is smudge-free and firmly seated.

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