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AERO 60/90
INDEX
Release 2.0
Operator's
REV 1 - #000 – 0000
Manual
Release 2.0
PAGE 1
Trusted Partner for Your Product Decorating Needs
A MEMBER OF
Trans Tech 475 North Gary Avenue, Carol Stream, IL 60188
Tel +1 (630) 752 4000 Fax +1 (630) 752 4467
Email sales@itwtranstech.com
www.itwtranstech.com
www.itwids.com
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Related Manuals for ITW Trans Tech Aero 60
Summary of Contents for ITW Trans Tech Aero 60
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Page 1: Aero 60/90
AERO 60/90 INDEX Release 2.0 Operator’s REV 1 - #000 – 0000 Manual Release 2.0 PAGE 1 Trusted Partner for Your Product Decorating Needs A MEMBER OF Trans Tech 475 North Gary Avenue, Carol Stream, IL 60188 Tel +1 (630) 752 4000 Fax +1 (630) 752 4467 Email sales@itwtranstech.com www.itwtranstech.com www.itwids.com... - Page 2 INDEX Aero 60/90 THIS PAGE LEFT BLANK Release 2.0 PAGE 2...
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Page 3: Table Of Contents
INDEX Aero 60/90 Contents AERO 60/90 ........................1 1.1. Safety......................... 5 1.1.1 Symbols and their Interpretations................. 5 1.1.2 Liability ......................... 5 1.1.3 Warnings and Cautions ..................6 1.1.4 Application Restrictions ..................6 1.2. Installation Instructions ....................7 1.2.1 Selecting the location ................... 7 1.2.2 Connection to power .................... - Page 4 INDEX Aero 60/90 1.5. Setup ........................17 1.5.1 Boot Up Screen ....................17 1.5.2 Screen Info ......................17 1.5.3 Main Screen after MAIN button pressed ............18 1.5.4 Second Screen....................19 1.5.5 PRD Data ......................20 1.5.6 PRD Data Reset....................20 1.5.7 Pad Delay......................
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Page 5: Safety
POINTER symbol. 1.1.2. Liability In no event will ITW TRANS TECH be responsible or liable for indirect or consequential damages resulting from the use of this equipment. The information contained in this manual is subject to change due to improvements in design. -
Page 6: Warnings And Cautions
Safety Aero 60/90 1.1.3. Warnings and Cautions Switch off main switch prior to connecting/disconnecting power. Disconnect power prior to opening the electrical enclosure. Switch the MAIN DISCONNECT off and disconnect the power cord prior to working on the electrical system. 1.1.4. -
Page 7: Installation Instructions
Installation Aero 60/90 Instructions 1.2. Installation Instructions 1.2.1. Selecting the location Choose a well ventilated area away from direct sunlight to install your pad printing machine. The ideal conditions for the inks used in pad printing are approximately 20° C (68° F) and 40 - 60 % humidity. Make sure the machine is positioned away from walls and other obstructions and placed on a flat surface. -
Page 8: Connecting To Air Supply
Installation Aero 60/90 Instructions 1.2.3 Connecting to Air Supply I/O connections Flow forward Flow backward Flow up Flow down The machine requires clean, dry air. Minimum requirement: - 6 bar (85 psi) - 5 cfm Air connection is to quick disconnect adapter (included) or to ¼ NPT female thread. 1.2.4 Setting Pressure Regulator Adjust system pressure to 6 bar (85 psi) by lifting the adjusting knob to unlock, then turning the knob... -
Page 9: Mounting The Machine
Installation Aero 60/90 Instructions 1.2.6 Mounting the Machine Using the holes marked “A” in the following drawing, Install four (4) M6 x 20 S.H.C.S and tighten to 7 ft-lbs of torque. If preferred the machine can also be mounted form beneath using (4) M8-1.25 metric fasteners. -
Page 10: Printer Operation
Printer Operation Aero 60/90 1.3. Printer Operation 1.3.1. Description of Ink Cup Tooling Illustration 2-1. Cliché assembly device Bill of Materials for Ink Cup Assembly Description Part number Aero 90 Part number Aero 60 Setup Table 9901-30-001 9901-31-001 ExpressLiner 9260-20-004 (std) 9260-10-004 9260-20-005 (tall) SpaceFrame... -
Page 11: Installation Of The Cliché And Ink Cup
Printer Operation Aero 60/90 1.3.2. Installation of the Cliché and Ink Cup Thumb Screw Illustration 2-2. Ink cup assembled on assembly table When preparing the ink cup to be placed into the machine for printing, proceed as described in the following instruction: Insert both ‘MAGNETIC CUP CLAMPS’... -
Page 12: Removal Of The Cliché And Ink Cup
Printer Operation Aero 60/90 1.3.3 Removal of the Cliché and Ink Cup When removing the ink cup from the machine, proceed as described in the following instruction: Stop the AERO printer via the ‘STOP’ button in the ‘HOME’ position (Pad forward and up). -
Page 13: Handling Of The Ink Cup
Printer Operation Aero 60/90 1.3.4 Handling of the Ink Cup Always protect the doctor ring in the ink cup from being damaged When not in use, place cup assembled with the cliché and clamped with the ‘CLAMPING TOOL’ (4) in the ‘SETUP TABLE (1)’ as shown in illustration 2.3 ... -
Page 14: Operating Controls
Operating Controls Aero 60/90 1.4. Operating Controls 1.4.1. Description of the Operating Panel Release 2.0 PAGE 14... -
Page 15: The Operating Control Functions
Operating Controls Aero 60/90 1.4.2. The Operating Control Functions Button Description Result Touch Screen Active when power is on All setup, operating mode, start and stop command and manual functions are input via the touch screen. E-Stop Press to activate. Interrupts power to inputs and outputs. -
Page 16: Screen Map
Operating Controls Aero 60/90 1.4.3. Screen Map Release 2.0 PAGE 16... -
Page 17: Setup
Setup Aero 60/90 1.5. Setup 1.5.1. Boot Up Screen Normal Boot up screen after power on Boot up screen after start button is pressed Touch to jump to the Info screen Touch to jump to Main screen 1.5.2. Screen Info Info screen Programs version Touch to jump to the PROGRAMS SCREEN... -
Page 18: Main Screen After Main Button Pressed
Setup Aero 60/90 1.5.3. Main Screen after MAIN button pressed Touch Single Cycle to select Single Touch Auto Cycle to select Auto Cycle mode Touch Doctor Cycle to select Doctor Cycle mode After cycle mode is selected press Start Press the STOP button to initiate a cycle stop. *Note: The machine will not stop immediately. -
Page 19: Second Screen
Setup Aero 60/90 *Note: During the cycle PRINT/HOUR and CYCLE CT are display. 1.5.4. Second Screen Touch PRD DATA button to jump to the PRODUCTION DATA screen. Touch PAD DELAY button to jump to the PAD DELAY setup screen Touch CYCLE DELAY button to jump to the CYCLE DELAY setup screen Touch Main Button to jump back to the MAIN screen Release 2.0 PAGE 19... -
Page 20: Prd Data
Setup Aero 60/90 1.5.5. PRD Data Display Cycle Count Display Print per Hour Display Time Cycle Screen Touch arrow button key to jump to the Production Data Reset Screen 1.5.6. PRD Data Reset Resets the Cycle Count to 0 Resets the Print/Hour to 0 Resets the Cycle Time to 0 Touch desired RESET button to reset Production Data Release 2.0... -
Page 21: Pad Delay
Setup Aero 60/90 1.5.7. Pad Delay FRONT DELAY – causes printer to stop in the front and up position after printer has picked up ink but before it has printed the part. REAR DELAY – causes printer to stop in rear and up position before the printer has picked up ink Touch the button to disable/ enable PAD DELAY Touch the cell to display a numeric keypad where the PAD DELAY can be changed. -
Page 22: Third Screen
Setup Aero 60/90 1.5.9. Third Screen Touch to jump to MANUAL FUNCTION screen Touch to jump to I/O STATUS screen Touch to jump to the MACHINE SETUP Screen Release 2.0 PAGE 22... -
Page 23: Manual Setup
Setup Aero 60/90 1.5.10. Manual Setup Default display for Manual screen. *Note: 1. The production count will not increment in JOG mode. 2. The PAD DELAY is not active in JOG mode. The printer completes one step of the printer cycle each time the Jog button is pressed. -
Page 24: I/Ostatus
Setup Aero 60/90 1.5.11. I/O Status Touch Input button to jump to the Input screen Touch Output button to jump to Output screen Displays the current status of the PLC inputs Note: When input is active the input number is displayed on screen Displays the current status of the PLC outputs Note:... -
Page 25: Setup Screen
Setup Aero 60/90 1.5.12. Setup Screen Touch the button to jump to the BATCH COUNT screen Touch the button to jump to the INC# PRINT 1.5.13. Batch Counter Displays Batch Counter functions Batch Counter will stop the printer at the end of its print cycle once the preset number of BATCH COUNT print ... -
Page 26: Increase Number Of Prints
Setup Aero 60/90 1.5.14. Increase number of prints per cycle Touch to increase the number of prints per cycle in Single Cycle mode from 1 to 5. Pressing again after 5 will return to 1. 1.5.15. Alarms Note: When an alarm condition is active a message is displayed at the top of the display. -
Page 27: Standard Errors
Setup Aero 60/90 1.5.16. Standard Errors Error Action Check bottom proximity switch on vertical cylinder PAD DOWN PROX Check up/down valve Check rear proximity switch on horizontal cylinder PAD REAR PROX Check pad forward/back valve E-STOP Pull E-Stop to release Check air connection Check down proximity switch NO AIR... -
Page 28: Electrical Schematics
Electrical Aero 60/90 Schematics 1.6. Electrical Schematics 1.6.1. Version 16 Bit PLC Please see the following pages for electrical schematics for the 16 bit Aero machine. Release 2.0 PAGE 28... - Page 29 x□ □ �□ □ □ □ □ 24'1DC/2.5A POIIER SUPPLY □ □ □ □ □ □ ERROR X:20X:J 1------------- □ □ □ □ □ □ □ □ ALARM 1------------- X:00X:70 □ □ □ □ +241/DC 01/DC □ □ TO PANASONIC FPO □...
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Page 34: Version 32 Bit Plc
Electrical Aero 60/90 Schematics 1.6.2. Version 32 Bit PLC Please see the following pages for electrical schematics for the 32 bit Aero machine. Release 2.0 PAGE 34... -
Page 42: Pneumatic Schematics
Pneumatic Aero 60/90 Schematics 1.7. Pneumatic Schematics Please see the following pages for pneumatic schematic for the 16 and 32 bit Aero machine. Release 2.0 PAGE 42...
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