COBHAM SAILOR 6081 Installation Manual
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COBHAM SAILOR 6081 Installation Manual

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SAILOR 6081
Power Supply Unit and Charger
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  • Page 1 SAILOR 6081 Power Supply Unit and Charger Installation manual...
  • Page 3 SAILOR 6081 Power Supply Unit and Charger Installation manual Document number: 98-130980-C Release date: January 26, 2018...
  • Page 4 In the event of any discrepancies, the English version shall be the governing text. Thrane & Thrane A/S is trading as Cobham SATCOM. Copyright © 2018 Thrane & Thrane A/S. All rights reserved.

  • Page 5: Safety Summary

    Safety summary The following general safety precautions must be observed during all phases of operation, service and repair of this equipment. Failure to comply with these precautions or with specific warnings elsewhere in this manual violates safety standards of design, manufacture and intended use of the equipment.

  • Page 6: Related Documents

    About the manual Intended readers This manual is an installation manual for the SAILOR 6081 Power Supply Unit and Charger. It is important that you observe all safety requirements listed in the beginning of this manual, and operate the SAILOR 6081 Power Supply Unit and Charger according to the instructions and guidelines in this manual.

  • Page 7: Table Of Contents

    Customizing battery settings 4.1 Battery settings .................35 4.2 Changing the battery settings .......... 36 Appendix A Technical specifications A.1 SAILOR 6081 Power Supply Unit and Charger ....39 A.2 SAILOR 6080 Power Supply ..........41 Appendix B Upgrade B.1 Overview ....................43...
  • Page 8 Table of contents Appendix C Approvals C.1 IEC 60945 .................... 55 C.2 Wheelmark ................... 55 Glossary ..........................57 Index ..........................59...
  • Page 9 Chapter 4 Customizing battery settings Table 16: Battery settings....................35 App. A Technical specifications Table 17: SAILOR 6081, Output power..............39 Table 18: SAILOR 6081, General and environmental specifications ...40 Table 19: SAILOR 6080 specifications...............41 Table 20: SAILOR 6080 specifications (Continued) ..........42...
  • Page 10 App. B Upgrade Table 21: Upgrade of SAILOR 6081 with one or more SAILOR 6080 ..43 App. C Approvals viii...

  • Page 11: General Description

    Introduction 1.1 General description The SAILOR 6081 Power Supply Unit and Charger provides DC power at five DC power outlets (all separately fused) and a 15 V DC power outlet, e.g. for CAN interface. It also charges a connected battery automatically. If the AC power fails the SAILOR 6081 provides uninterrupted switch over to DC power from battery to the connected equipment.

  • Page 12: Battery Charger

    Unit and Charger includes up to four SAILOR 6080 units and one connector panel. The SAILOR 6081 can be upgraded on site to more output power by adding up to three SAILOR 6080 units. The connectors for DC power are placed at the same end of the unit for easy mounting and installation.

  • Page 13: Features

    Over-temperature protection (shutdown with automatic restart)  Switch over to battery power in case of AC supply failure  Link to control up to 8 SAILOR 6081 Power Supply Unit and Charger  units connected to the same battery Upgrade on site by service personnel ...

  • Page 14: System Configuration - Examples

    Chapter 1: Introduction 1.3 System configuration – examples The SAILOR 6081 Power Supply Unit and Charger is designed to be used in installations that need a stable and powerful power supply with battery charger. The drawing below shows a setup in which the SAILOR 6081 Power Supply Unit and Charger generates the DC supply in a GMDSS system.

  • Page 15: Installation

    2.1 Unpacking The following items are included in the delivery: • SAILOR 6081 Power Supply Unit and Charger • SAILOR 6081 Power Supply Unit and Charger Installation manual (this manual) • Installation kit for adding up to 2 SAILOR 6080 units...

  • Page 16: Installing The Sailor 6081

    45 °C, we recommend placing the SAILOR 6081 where unintentional contact is avoided. If the maximum ambient temperature does not exceed 45 °C, the SAILOR 6081 can be placed in a public area. The SAILOR 6081 Power Supply Unit and Charger can be mounted as a single unit.
  • Page 17 Chapter 2: Installation 300 ±0.50 SAILOR 6080 327.5 ±0.50 7 ±1 64.5 ±0.5 355 ±0.50 Installing the SAILOR 6081...
  • Page 18 Chapter 2: Installation 2.2.3 Connectors 2.2.3.1 Connector overview — example The following image shows a connector panel of a SAILOR 6081 with 2 additional SAILOR 6080. Status SAILOR DC input indicators 6080 from (LED) control SAILOR 6080 data 15 V DC...
  • Page 19 Chapter 2: Installation 2.2.3.2 Connectors on the SAILOR 6081 Fuse 50A X2: DC to battery Fuse 50A X10: DC output (50A fuse) Fuse 20A Fuse 50A Fuse 20A SAILOR 6080 (+1) X11: DC output Fuse 20A (20A fuse) Fuse 20A...
  • Page 20 2. Connect the drain wire for each cable to the designated GND terminal or bolt it to the mounting plate as shown below (2). 3. Ground the SAILOR 6081 Power Supply Unit and Charger to ship, for example at the screw holding the mounting plate, as shown above (3).

  • Page 21: Table 2: Mains Ac Input (On Sailor 6080)

    Table 2: Mains AC input (on SAILOR 6080) This connector is used when adding a SAILOR 6080 Power Supply (dual row spring loaded terminal). To connect to additional AC/DC Power Supply AC input Installing the SAILOR 6081...

  • Page 22: Table 3: Dc Output (X10)

    Two 20 A fuses, one for DC output plus and one for DC output minus. Table 4: DC output (X11 and X12) a. This output is rated up to 30 A, thus 30 A fuses may be used. Installing the SAILOR 6081...

  • Page 23: Table 5: Dc Output (X13 And X14)

    Wire cross section Up to 2.5 mm (AWG 13) 15 V DC output plus 15 V DC output minus M5 in chassis GND for drain wire (cable shield) GND for safety wire Table 6: 15 V DC output (X15) Installing the SAILOR 6081...

  • Page 24: Table 7: Battery Connection (X2)

    Chapter 2: Installation 2.2.4.6 Battery connector (X2) The SAILOR 6081 Power Supply Unit and Charger can charge a connected battery. BATTERY (X2) Connector Cable lug bolted to the board type Screw size 5 mm Battery plus Battery minus M5 in chassis...

  • Page 25: Table 8: Ethernet Connection (X6)

    Pin 1 white/orange Pin 2 orange Pin3 white/green Pin 4 Not connected blue Pin 5 Not connected white/blue Pin 6 green Pin 7 Not connected white/brown Pin 8 Not connected brown Table 8: Ethernet connection (X6) Installing the SAILOR 6081...

  • Page 26: Table 9: Ac Alarm Output (X5)

    The current shown in the connected battery panel is the sum of all currents to or from the battery. Example: 2 SAILOR 6081 Power Supply Unit and Charger units share one battery, each unit charges with 4 A. The sum of all charging currents shown in the battery panel will be 8 A.

  • Page 27: Table 10: Battery Alarm (X4)

    Chapter 2: Installation Example: 2 SAILOR 6081 Power Supply Unit and Charger units share one battery, one unit charges with 4 A, the other unit draws 3 A. The sum of all charging currents shown in the battery panel will be 1 A (4 A minus 3 A).

  • Page 28: Chapter 2 Installation

    Chapter 2: Installation 2.2.4.11 C1, C2, C3 and C4 for Control data These connectors are used for control data from the installed SAILOR 6080 units to the SAILOR 6081 Power Supply Unit and Charger. Connecting SAILOR 6080 units Connector SAILOR 6081...

  • Page 29: Table 13: Cross Link (X8, Can Bus Cable)

    Chapter 2: Installation 2.2.4.13 Cross link interface (X8) when sharing a battery If several SAILOR 6081 Power Supply Unit and Charger units (in primary and duplicated segments) are installed and share the same battery, you must connect them in order to control the charging load for the shared battery.
  • Page 30 In configurations with several SAILOR 6081 units in one segment you must configure the individual SAILOR 6081 units with a software tool. For further details see Setup of several SAILOR 6081 units in a segment on page 23. Installing the SAILOR 6081...
  • Page 31 Chapter 2: Installation 2.2.5.2 Jumper W503 for termination of cross link Terminate the cross link with a jumper in W503 in the first and the last SAILOR 6081 Power Supply Unit and Charger. Cross link Cross link Cross link T-connector...
  • Page 32 Power Supply Unit and Power Supply Unit and Charger Charger J500 J500 W503 W503 Battery Battery 2.2.6.2 Example 2: 2 SAILOR 6081 share one battery (cross link) Segment 1 (primary) Segment 2 (duplicated) MF/HF Inmarsat C InmarsatC radio radio system...
  • Page 33 2.2.6.4 Setup of several SAILOR 6081 units in a segment You must setup each SAILOR 6081 with the following information so that each SAILOR 6081 Power Supply Unit and Charger can provide alarms etc. to the relevant connected equipment: •...
  • Page 34 Chapter 2: Installation 2.2.6.5 Example 4: 4 SAILOR 6081, all sharing a battery Segment 2 (duplicated) Segment 1 (primary) Inmarsat MF/HF Inmarsat MF/HF radio C system radio radio C system radio SAILOR 6081 SAILOR 6081 SAILOR 6081 SAILOR 6081 Power Supply Unit and...
  • Page 35 • AC alarm • Battery • One DC out (DC1 or DC2) The two 20 A fuses of the SAILOR 6080 are not used if the Note SAILOR 6080 is part of a SAILOR 6081 installation. Installing the SAILOR 6081...
  • Page 36 Chapter 2: Installation Installing the SAILOR 6081...

  • Page 37: Service And Repair

    Chapter 3 Service and repair The SAILOR 6081 Power Supply Unit and Charger is designed to operate without preventive maintenance. Repair or repair attempts performed by unqualified personnel may limit the warranty. The warranty on the system is defined and outlined by the distributor that supplied the SAILOR 6081 Power Supply Unit and Charger.
  • Page 38 Chapter 3: Service and repair 3.1.3 Status indicators (LED) The status LEDs are on the connector panel under the black cover. 3.1.3.1 General status LED • Error-free operation: The green LED is constantly lit. • Operation with errors: One flash of the green LED: AC alarm Two flashes of the green LED: Battery alarm Three flashes of the green LED: Device error 3.1.3.2 Battery status LED...

  • Page 39: Alarm Messages

    Chapter 3: Service and repair 3.2 Alarm messages The following alarm messages can be displayed in the Message Terminal: Title Description AC power supply alarm A power outage has occurred. Battery alarm The battery voltage is above the configured limit of (set value) V. The battery voltage is below the configured limit of (set value) V.

  • Page 40: Exchanging The Fuses

    Chapter 3: Service and repair 3.3 Exchanging the fuses The SAILOR 6081 Power Supply Unit and Charger has separately fused DC outputs. To exchange a fuse for one of the DC outputs, do as follows: 1. Minimize the current drawn by switching off as many devices as possible.
  • Page 41 4. Insert and fasten the fuse holder. Caution! If the AC fuse is blown directly after being replaced there might be a critical fault in the SAILOR 6081 Power Supply Unit and Charger. Return the unit for repair. Exchanging the fuses...

  • Page 42: Returning Units For Repair

    3.4 Returning units for repair Should your Cobham SATCOM product fail, please contact your dealer or installer, or the nearest Cobham SATCOM partner. You will find the partner details on www.cobham.com/satcom, Technical Service Partner List. You can also access the Partner Portal at www.cobham.com/satcom, Cobham SYNC Partner Portal, which may help you solve the problem.

  • Page 43: Repacking For Shipment

    The shipping carton has been carefully designed to protect the SAILOR 6081 Power Supply Unit and Charger and its accessories during shipment. This carton and its associated packing material should be used when repacking for shipment. Attach a tag indicating the type of service required, return address, part number and full serial number.
  • Page 44 Chapter 3: Service and repair Returning units for repair...

  • Page 45: Customizing Battery Settings

    Chapter 4 Customizing battery settings 4.1 Battery settings To customize some parameters and alarm thresholds use the SAILOR 6018 Message Terminal or a software tool. The communication is via the Ethernet interface. The following parameters can be changed: Default Allowed Parameter value range...

  • Page 46: Changing The Battery Settings

    Chapter 4: Customizing battery settings 4.2 Changing the battery settings Note You need the password 1234 for the Message Terminal to view and edit the battery settings. 4.2.1 Viewing the battery settings You can view the battery settings in the SAILOR 6018 Message Terminal. Use the touchscreen to enter the menu System, then Power.
  • Page 47 Chapter 4: Customizing battery settings 4.2.2 Editing the battery settings Edit the battery settings by using the touchscreen. 1. The recharge voltage cannot be set in the SAILOR 6018 Message Terminal. Changing the battery settings...
  • Page 48 Chapter 4: Customizing battery settings Changing the battery settings...

  • Page 49: Appendix A Technical Specifications

    Appendix A Technical specifications A.1 SAILOR 6081 Power Supply Unit and Charger The following tables show the electrical and environmental specifications of the SAILOR 6081 Power Supply Unit and Charger. SAILOR SAILOR 6081 SAILOR 6081 SAILOR 6081 Output power 6081...

  • Page 50: Table 18: Sailor 6081, General And Environmental Specifications

    -15° to +55° C Storage temperature -40° to +80° C Cooling The SAILOR 6081 must be placed in a ventilated area with free space around all sides, except the bottom side. Survival temperature (power on) -40° to +80° C Dimensions...

  • Page 51: Sailor 6080 Power Supply

    333 W peak (max. 2 min. with 10% duty cycle) DC output (nominal), 31.2 VDC at 0 A without control, if not 29.3 VDC at 10 A used in SAILOR 6081 28.7 VDC at 13 A with up to 4 SAILOR 6080. AC input voltage...

  • Page 52: Table 20: Sailor 6080 Specifications (Continued)

    Appendix A: Technical specifications Specifications Value Dimensions H: 46.5 mm, L: 354 mm, W: 265 mm Weight Approx. 3.7 kg Compass safe distance 30 cm Table 20: SAILOR 6080 specifications (Continued) SAILOR 6080 Power Supply...

  • Page 53: Appendix B Upgrade

    B.1.1 Upgrading to 740 W, 1110 W or 1480 W peak output power You can upgrade the SAILOR 6081 Power Supply Unit and Charger on site with up to 3 SAILOR 6080 Power Supply units to increase the DC power output up to 1480 W peak.
  • Page 54 Appendix B: Upgrade The following image shows a SAILOR 6081 with 2 SAILOR 6080 connected and an open connector panel. When upgrading, you must connect: 6. Mains AC from additional SAILOR 6080 to Mains AC on the original power supply.
  • Page 55 Appendix B: Upgrade 8. DC output from SAILOR 6080 to the connector in the SAILOR 6081 marked P2, P3, or P4. Caution! Use different colors for DC+ and DC- to make sure you connect to the right polarity! Note that...
  • Page 56 Appendix B: Upgrade B.1.1.2 Upgrading a SAILOR 6081 with 2 SAILOR 6080 SAILOR 6080 AC Power Mains AC SAILOR 6080 Mains AC SAILOR 6081 SAILOR 6080 Mains AC Connector panel Overview...
  • Page 57 Appendix B: Upgrade B.1.1.3 Upgrading a SAILOR 6081 with 3 SAILOR 6080 SAILOR 6080 AC Power Mains AC SAILOR 6080 Mains AC SAILOR 6080 Mains AC SAILOR 6081 SAILOR 6080 Mains AC Connector panel Overview...
  • Page 58 Appendix B: Upgrade B.1.1.4 Connectors involved Fuse 50A Fuse 50A Fuse 20A Fuse 50A SAILOR 6080 Fuse 20A SAILOR 6080 (+1) Fuse 20A Fuse 20A Fuse 20A SAILOR 6080 (+2) Fuse 20A Fuse 20A SAILOR 6080 (+3) Fuse 20A SAILOR 6080 SAILOR 6080 (+1) Fuse 10A SAILOR 6080 (+2)

  • Page 59: Upgrading With Additional Sailor 6080 Units

    SAILOR 6080 units The following drawing shows the SAILOR 6080 Power Supply and the position of the mounting holes. B.2.1 Upgrading SAILOR 6081 with 1 SAILOR 6080 (detailed) To add 1 SAILOR 6080, do as SAILOR 6080 follows: AC Power Mains AC 1.
  • Page 60 Connect AC cables as shown in the illustration. c) Connect DC2 from SAILOR 6080 to P2 in SAILOR 6081. d) Connect control data from SAILOR 6080 to C2 in SAILOR 6081. 7. Attach the protective lids when all cables are connected.
  • Page 61 Appendix B: Upgrade B.2.2 Upgrading SAILOR 6081 with 2 SAILOR 6080 units (detailed) To add 1 SAILOR 6080, proceed as described in Upgrading SAILOR 6081 with 1 SAILOR 6080 (detailed) on page 49. 1. Repeat steps 1 to 5 from the previous page.
  • Page 62 Appendix B: Upgrade B.2.3 Upgrading SAILOR 6081 with 3 SAILOR 6080 units (detailed) Upgrading with additional SAILOR 6080 units...
  • Page 63 Connect the cable for Mains AC for the next SAILOR 6080 (see illustration). 7. Connect the SAILOR 6080 units to SAILOR 6081: a) Put all SAILOR 6080 units in place. b) Attach the mounting bracket and fasten it with the cap nuts.
  • Page 64 Appendix B: Upgrade d) Connect DC2 from SAILOR 6080 to P2, P3 and P4 in SAILOR 6081. e) Connect control data from SAILOR 6080 to C2, C3 and C4 in SAILOR 6081. 8. Attach the protective lids when all cables are connected.

  • Page 65: Appendix C Approvals

    Appendix C Approvals C.1 IEC 60945 The SAILOR 6081 Power Supply Unit and Charger is compliant with the IEC standard 60945. C.2 Wheelmark The SAILOR 6081 Power Supply Unit and Charger is Wheelmark approved. Refer to the certificate of the Wheelmark approved system, of which the...
  • Page 66 Appendix C: Approvals Wheelmark...

  • Page 67: Glossary

    Glossary Glossary Alternating Current Direct Current GMDSS Global Maritime Distress and Safety System Ground High Frequency. The frequency band between 3 and 30 MHz. Used for medium and long range terrestrial radio communication. International Electrotechnical Commission is an international standards organization that prepares and publishes International Standards for all electrical, electronic and related technologies.
  • Page 68 Glossary NMEA National Marine Electronics Association (standard). A combined electrical and data specification for communication between marine electronic devices such as echo sounder, sonars, anemometer (wind speed and direction), gyrocompass, autopilot, GPS receivers and many other types of instruments. It has been defined by, and is controlled by, the U.S.-based National Marine Electronics Association.

  • Page 69: Index

    Index Index cooling requirements several units, 50, 51, 54 AC alarm cross link displayed, 23 cable, 21 add further power supplies, 43 T-connector, 21 alarm termination, 21 display in connected units, 23 customizing, 35 messages, 29 alarm temperature battery, 35 document number applications, 4 this manual, i...
  • Page 70 Index support contact, 27 remove, 54 technical specifications, 39 termination manual cross link, 21 document number, i maximum charging current programming, 35 unpacking, 5 upgrade, 43 NMEA 2000 Micro Device Cable, 21 NMEA 2000 T-connector, 21 warranty, 32 outline drawing, 6 peak output power increase, 43 programming...
  • Page 72 98-130980-C www.cobham.com/satcom...

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