Operation of the system is only permitted with equipment and spare parts supplied by Digga or listed in the spare parts and its consumables lists. Using other peripherals or alternative parts may void the warranty of the product.
Product/Safety Decals ..............................10 Unpacking the Product ..............................11 Product General Information ............................12 INSTALLATION MANUAL Tools Required for Installation………..…........................14 Torque Logic pin Installation kit ..........................14 Personal Protective Equipment ........................... 14 Installation Instructions ..............................15 Pin ..................................15 End Cap ................................19 Cabling ..................................
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TABLE OF CONTENTS 4.3” PR3820 DISPLAY OPERATING MANUAL Main Screen Functions………………..…........................40 Data Logging Preparation ............................41 Job Creation and Selection ..........................41 Setting the Data Logger ...........................43 Setting Target/Optimum Torque/Torque Range Selection ................44 Enabling Buzzer ..............................45 Pin Orientation/ Smart Pin Info ........................46 Smart Pin Info at a Glance ..........................47 Inclinometer Bull’s Eye Resolution Selector ....................48 Start Data Logging ................................49...
SAFETY SYMBOLS AND STATEMENTS DANGER THIS STATEMENT IS USED WHERE SERIOUS INJURY OR DEATH WILL RESULT IF THE INSTRUCTIONS ARE NOT FOLLOWED PROPERLY. WARNING THIS STATEMENT IS USED WHERE SERIOUS INJURY OR DEATH WILL RESULT IF THE INSTRUCTIONS ARE NOT FOLLOWED PROPERLY. CAUTION THIS STATEMENT IS USED WHERE MINOR INJURY COULD RESULT IF THE IN- STRUCTIONS ARE NOT FOLLOWED PROPERLY.
WARNING Turn off the power and apply the parking brake. WARNING Use your knees not your back when picking up and placing heavy Torque Logic Pins CAUTION Wear approved welding shield when welding stopper into place. CAUTION Inspect tools, be sure proper guards are in place.
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GENERAL SAFETY PRECAUTIONS WARNING Inspect the product prior use for any defects such as cracks, chipped, open wirings, deformation, etc. WARNING Inspect all parts, be sure all parts are installed properly and in a safe condition WARNING Follow decal labels on the product and safety signs in the work area. WARNING Emergency preparedness is necessary and be sure to follow all instructions from the safety officer during evacuation.
PRODUCT WASTE DISPOSAL Disposal of Product Do not dispose the smart pins, screens and harnesses in the domestic waste! Electronics devices and batteries have to be dispose according to the regional direc- tives on electronic and electrical waste disposal. In case of further questions, please ask your local waste management authorities . PM-000121-D November 2017...
PRODUCT/SAFETY DECALS DO NOT THIS INFORMATION STATED THAT HITTING THE OBJECT BY HAMMER OR A HARD OBJECT IS NOT ALLOWED HAMMER! DOCCUMENTS THIS INFORMATION STATED THAT THE INSTALLATION AND OPERATING MANUALS ARE COMPLETE INSIDE THE BOX. ENCLOSED THIS INFORMATION STATED THAT THE PRODUCT CANNOT BE STORED OR ORIENTED ON UPSIDE DOWN POSITION.
UNPACKING THE PRODUCT Class 1, 1.25 “Esk”, 1.5” Esk” Cut the tape by scissors and open the box Remove the Pin from the box and unwrap it. Class 2 and up, 2 “Esk and up, > 2” Diameter Pins Lift the box by Hydraulic lifter on the space provided during Transfer from one place to another Unscrew the top Coverings by...
PRODUCT GENERAL INFORMATION Harness: 12V to 32 V DC – Under no circumstances switch on the device if the voltages do not correspond. Inlet fuse rating: 3 Amp Supplies Monitors and Pin from • 12V to 32V DC Prevent unplugging of Inlet supply without turning off the Switch.
INSTALLATION INSTRUCTIONS WARNING! THE TORQUE LOGIC HAS A COMPUTER PROCESSOR BOARD INSERTED IN THE END OF THE PIN THESE ACTIONS WILL VOID THE WARRANTY! Hitting the Torque Logic with a hammer or any other object. Grounding to the Torque Logic while welding.
(Use a level to assure correct placement). C. The Torque Logic has a flat spot on the bottom. Mark the placement of the flat area as this is where you will need to secure the pin with a bolt on, or a bar welded to the bails/ears.
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Bolt or weld a stopper into place _______ WARNING: Do not ground to the Torque Logic. Tack the sides of the stopper, then remove the Torque Logic before solidly welding the stopper in place. Too much heat may affect the ―CPU‖ board.
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INSTALLATION INSTRUCTIONS A. When placing a large heavy Torque Logic, it is advisable to use the threaded rod and nuts (supplied) to draw the Torque Logic through the bails/ears. B. Assemble rod as shown Threaded Rod Flat Washer End Cap C.
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D. Hold the 2nd nut tight while steadily turning the nut closest to the end cap in a clockwise mo- tion. This action will draw the Torque Logic through the bails/ears. Be careful not to apply to much pressure as this may damage the threaded hole in the end of the Torque Logic.
INSTALLATION INSTRUCTIONS END CAP Socket Head Cap Screw A. To apply the end cap to the Torque Logic, insert the provided dowel into the unthreaded hole in the end of the End Cap. Line up the dowel hole and the threaded...
. Unscrew dust cover and attach the cable to the Digga Torque Logic. Be sure to align the pins inside the cable connector with the holes on the Digga Torque Logic connection.
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INSTALLATION INSTRUCTIONS ZIP TIES Tuck and weave all cables in and behind the hydraulic lines running along the boom, zip tying into place as you go. At the end of the boom run the main cable between the body of the vehicle and the cab.
Attach the Pran Harness to the Pran Display, then the Display to the Ram Mount. Ensure all connec- tions are secure. Do a final check outside the cab to ensure the Torque Logic and end cap are secured properly, and all cable connections are tight, with cabling free and clear of pinch points.
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Operating Manual DIGGA 8.4 INCH COLOUR DISPLAY Windows CE: Data storage 1GB, RAM 512 MB • Dimensions: 9.5”x 8”x 2.75” • MAX Temperature Range: -30 to +70 (tested from –40 to +80˚ C ) • Modula weight: 1.2 Kg (2.64 lbs.) •...
MAIN SCREEN FUNCTIONS The 8.4 INCH Colour Display at a Glance Legend: Manually Enter Joint length or Signal a con- A. Time nection with laser range finder Date Enter an Individual Pile Number Memory usage Inclinometer (Displays angle of Insertion) Pile Number Depth Smart Pin Info (Hrs/ Serial #)
DIGGA 8.4 DISPLAY OPERATING GUIDE Data Logging Preparation: Job Creation and selection Caution: Never unplug the DIGGA Display from the power source without first turning off the power (rocker) switch located on the Harness Data corruption may occur. Attach wiring harness (provided) to the back of the 8.4 INCH display.
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DIGGA 8.4 DISPLAY OPERATING GUIDE Data Logging Preparation: Job Creation and Selection Touch the screen inside the box of each heading. Enter Job Name using the pop up keyboard. Note: Job Name is a mandatory entry as it appears on your data report when downloaded to the Excel Report.
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DIGGA 8.4 DISPLAY OPERATING GUIDE Data Logging Preparation: Setting the Data Logger On the Main Menu screen, touch Menu. On the Menu screen touch Data Logger. Mode will be time based or depth based. Depth based will require a Laser Range Finder (Sold separately).
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DIGGA 8.4 DISPLAY OPERATING GUIDE Data Logging Preparation: Setting Target/Optimum Torque/ Torque Range Selector Touch the yellow rectangle on the Main Screen to set the Target/ Optimum Torque (optional) Set your Optimum range using the on screen keypad. When Target is reached the indi- cator will turn green.
DIGGA 8.4 DISPLAY OPERATING GUIDE Data Logging Preparation: Enabling Buzzer After Inputting the Optimum Torque, You can Enable or Disable the Buzzer. When Enabled, the Operator can hear an audible alarm during the time it exceeds the Target torque while Pil- ing.
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―position boxes‖ (Fore, Aft, Right, Left) surrounding the pin image. On the Main Screen is where you will find information specific to the Torque Logic pin you are using. Touch SP in the upper left corner of the main screen. This will bring up the Smart Pin Info.
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DIGGA 8.4 DISPLAY OPERATING GUIDE A. Module Type: Type of Pin you are using. Note: The Pin Information varies from ver- B. Serial Number: This is the Serial Number on the sions of the Firmware of the pin and the Torque Pin you are using.
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DIGGA 8.4 DISPLAY OPERATING Data Logging Preparation: Inclinometer Bull’s Eye Resolution Selector To set the Bull’s Eye for Pile In- sertion touch anywhere on the In- clinometer. Use the arrow keys to set reso- lution. Resolution available: (degree al- lowance):...
DIGGA 8.4 DISPLAY OPERATING Start Data Logging: Start Piling and Data logging Touch the Start Pile Enter a Pile Number and Touch ok. Note: If you happen not selected a cur- rent job in the Job management, it will pop up the Menu and will ask you to se- lect a Job based on the list that you have created earlier.
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DIGGA 8.4 DISPLAY OPERATING Start Data Logging: Pause Pile, Joint and End Pile. Pause Pile If required the operator can Pause Pile anytime during the operation to halt recording. Touch Pause Pile once to stop re- cording. Touch a second time to resume recording.
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DIGGA 8.4 DISPLAY OPERATING Start Data Logging: Saving data to USB stick 1. Open the rubber cover of the USB port. . Insert the Thumb Drive to the USB Slot 3. Touch Menu and Touch Job Management. 3a. Touch Job Management 3b.
DIGGA 8.4 DISPLAY OPERATING GUIDE Other Settings: Screen Brightness/Time and Date/ Units Screen Brightness . Touch Menu, Menu then Brightness on the screen 2. Touch Highlight Brightness Per- centage and Adjust Using Arrow Up or down. Exit when you set the de-...
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DIGGA 8.4 DISPLAY OPERATING GUIDE Other Settings: Screen Brightness/Time and Date/ Units Date and Time . Touch Menu, Menu then Setup on the Screen 2. Touch Time and date, it will ask about the Service Code. Enter 1234 as code.
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DIGGA 8.4 DISPLAY OPERATING GUIDE Other Settings: Screen Brightness/Time and Date/ Units Unit . Touch Menu, Menu then Setup on the Screen 2. Touch Unit and Highlight which parameter you would like change the Unit. 3. Touch arrow up or Down to Change the Unit.
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DIGGA 4.3 INCH COLOUR DISPLAY • 32 bit ARM processor with 64 MB RAM • Dimensions 5.23”x 3.63”x .78” • Operating supply voltage range: 9 V to • Weight 1.25 LB 32 V • 1 SD Memory Flash (Data logger option) •...
MAIN SCREEN FUNCTIONS The DIGGA 4.3 DISPLAY Legend: Menu Bar Time Set Pile Number Date Pile Number Recording/Not Recording Indicator RPM Digital Display (Speed) Smart Pin Info (Hrs/ Serial #) Information (Battery, strain Gauge etc.) Depth (Ft)) Angle Inclinometer (Displays angle of Insertion)
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DIGGA 4.3 DISPLAY OPERATING GUIDE Data Logging Preparation: Job Creation and selection Caution: Never unplug the DIGGA Display from the power source without first turning off the power (rocker) switch located on the Harness Data corruption may occur. Attach wiring harness (provided) to the back of the display.
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DIGGA 4.3 DISPLAY OPERATING GUIDE Data Logging Preparation: Job Creation and Selection Touch the screen inside the box of each heading. Enter Job Name using the pop up keyboard. Note: Job Name is a mandatory entry as it appears on your data report when downloaded to the Excel Report.
DIGGA 4.3 DISPLAY OPERATING GUIDE Data Logging Preparation: Setting the Data Logger On the Main Menu screen, touch Menu. On the Menu screen touch Data Logger. Mode will be time based or depth based. Depth based will require a Laser Range Finder (Sold separately).
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DIGGA 4.3 DISPLAY OPERATING GUIDE Data Logging Preparation: Setting Target/Optimum Torque/ Torque Range Selector Touch the yellow rectangle on the Main Screen to set the Target/ Optimum Torque (optional) Set your Optimum range using the on screen keypad. When Target is reached the indi- cator will turn green.
DIGGA 4.3 DISPLAY OPERATING GUIDE Data Logging Preparation: Enabling Buzzer After Inputting the Optimum Torque, You can Enable or Disable the Buzzer. When Enable, the Operator can hear an audible alarm during the time it exceeds the Target torque while Pil- ing.
―position boxes‖ (Fore, Aft, Right, Left) surrounding the pin image. On the Main Screen is where you will find information specific to the Torque Logic pin you are using. Touch SP in the upper left corner of the Bull’s eye. This will bring up the Smart Pin Info.
DIGGA 4.3 DISPLAY OPERATING GUIDE Data Logging Preparation: Smart Pin Info at a glance A. Module Type: Type of Pin you are using. Note: The Pin Information varies from ver- B. Serial Number: This is the Serial Number on the sions of the Firmware of the pin and the Torque Pin you are using.
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DIGGA 4.3 DISPLAY OPERATING GUIDE Data Logging Preparation: Inclinometer Bull’s Eye Resolution Selector To set the Bull’s Eye for Pile In- sertion touch anywhere on the In- clinometer. Use the arrow keys to set reso- lution. Resolution available: (degree al-...
DIGGA 4.3 DISPLAY OPERATING GUIDE Start Data Logging: Start Piling and Data logging Touch the Start Pile Enter a Pile Number and Touch ok. Note: If you happen not selected a cur- rent job in the Job management, it will...
DIGGA 4.3 DISPLAY OPERATING GUIDE Start Data Logging: Pause Pile, Joint and End Pile. Pause Pile If required the operator can Pause Pile anytime during the op- eration to halt recording. Touch Pause Pile once to stop re- cording. Touch a second time to resume recording.
DIGGA 4.3 DISPLAY OPERATING GUIDE Start Data Logging: Saving data to USB stick 1. Open the USB cover at the Back of the Screen by Screw Driver. . Insert the Thumb Drive to the USB Slot 3. Touch Menu Bar –. Main Menu and Touch Job Management.
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DIGGA 4.3 DISPLAY OPERATING GUIDE Screen Brightness Touch Menu Bar , Main Menu then Brightness on the screen 1a. Touch Main Menu 2. Touch Highlight Brightness Per- centage and Adjust Using Arrow Up or down. Touch Enter Key to con-...
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DIGGA 4.3 DISPLAY OPERATING GUIDE Date and Time . Touch Menu Bar, Main Menu then Menu Then Setup on the Screen 2. Touch Time and date, it will ask about the Service Code... Enter 1234 as code. 1234 SETUP UNIT TIME &...
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DIGGA 4.3 DISPLAY OPERATING GUIDE Unit . Touch Menu Bar, Main Menu then Menu Then Setup on the Screen 2. Touch Unit and Highlight which Parameter you would like change the Unit. SETUP UNIT TIME & DATE 3. Touch arrow Up or Down to Change the Unit.
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Operating Manual DIGGA 7” MULTI TOUCH DISPLAY...
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MAIN SCREEN FUNCTIONS The DIGGA PR3843 Color Display at a Glance Manually Enter Joint length Date Depth Pile Name Dial Indicator Live Torque New pile Change dial range or Set Zero Calibration 12. Inclinometer Numeric Indicator Live Torque 13. Current job Target Torque for Indicator 14.
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NOTE: If you are using a Torq-Hub or wireless pin be sure to fully charge the battery inside the hub or wireless box before starting your job. Step 1 Attach the black harness to the back of the display and plug the other end into the cigarette lighter in the machine, it must be plugged it at all times to work.
Connect to Pin or Hub 1. Touch on menu 2. Touch Connect to pin or hub. NOTE: Torq-Hub or wireless pin only. 4. Highlight the one that matches either your pin or Torq-Hub serial number. 5. Touch Connect 6. Touch close NOTE: Torq-Hub or wireless pin only Hardwired version will...
DIGGA 7” DISPLAY OPERATING GUIDE Job Creation and selection 2. Touch the menu button. 3. Touch the Job Management 4. Touch new job Job information Screen will appear, enter job name. Touch select job. Note: As many new jobs many be...
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DIGGA 7” DISPALY OPERATING GUIDE Job Creation and Selection 5. Touch new pile from main screen. 6. Touch new pile enter pile name using the pop up keyboard. Note: Pile name is a mandatory entry as it appears on your data report when downloaded to the Excel Report.
DIGGA 7” DISPLAY OPERATING GUIDE Setting Target/Optimum Torque/Torque Range 1. On the main screen, touch anywhere in the circle on left to Zero calibration, then click Zero calibration, this may take up to 20 seconds. 2. To Set the Torque Range Selector...
DIGGA 7” DISPLAY OPERATING GUIDE Pin Orientation Note: In order to calibrate the inclinometer properly and orientate the pin, install the Torq- Pin in the drive head the direction you wish, cable head up. Sitting in Prime Mover select one of the 4 options based on the direction the pin is installed.
DIGGA 7” DISPLAY OPERATING GUIDE Inclinometer Bull’s Eye Resolution Selector 1. To zero the Bull’s Eye: Insertion touch anywhere on the Inclinometer. (Click center bullseye) 2. To set resolution: Use the arrow keys to set resolution. Resolution available: (degree allowance): 3.
DIGGA 7” DISPLAY OPERATING GUIDE Add a joint. 1. In the event you need to add Joint. Touch add joint. 2. Enter the extended joint length on the on screen keypad. 3. Click enter Once joint is added you can use the Plus or minus to add in 1 foot increments.
DIGGA 7” DISPLAY OPERATING GUIDE Setting Units of Measurement, and Language To set the unit of measurement: 1. Touch menu. 2. Preferences. 3. Set unit of measurement. 4. Touch select Torque unit and change to ft./lbs. or N.m. 5. Touch length unit select ft. or meters.
DIGGA 7” Display OPERATING GUIDE Exporting Piling jobs NOTE: You can export to USB or email the jobs. 1. Touch Menu 2. Touch job management 3. Highlight the job you wish to export, click export piles, or you can just preview.
STEP 1: Set your smartphone to turn on personal hotspot (apple/ ios shown). Setting —> personal hotspot. Note wifi password—you’ll need to enter this into Digga display later. 3. On Digga display—touch “menu” - then touch “wifi network”. 4. Select your smartphone from available wifi connections (Greg’s iPhone shown here).
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(noted above). Once password is entered, connection is established & you are ready to email re-ports from the Digga display. **Note: some email servers are heavily firewalled. If the email does not arrive, this is most likely the cause.
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EXPORTING PILES CONTIUNED Torque-report PM-000121-D November 2017...
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TROUBLE SHOOTING This screen is more for Digga’s use you if you require tech sup- port, but you will be able to see your pin serial number on the right side for hardwired version as well as your display number on the left.
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DTL DISPLAY OPERATING GUIDE Troubleshooting Guide: Wired Connections Indication of the Problem Description Potential Solutions problem Check Fuse of the Socket • Black Out Screen Check if power switch is turned on • No Power on the Screen No LED Indicator Check if Cable connection to •...
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DTL DISPLAY OPERATING GUIDE Troubleshooting Guide: Wired Connections Inclinometer Not Inclinometer Firmware and screen Software incom- • Working at all but with Not Moving patible; See firmware Compatibility SP symbol list. Check if SP symbol “ communication • connection to Inclinator”) available on Tilting the Pin doesn’t Screen change the value or...
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DTL DISPLAY OPERATING GUIDE Troubleshooting Guide: Wired Connections No log done during Cannot Export the file No file exported piling No USB installed from Job Management Buzzer Under System • Not Beeping when Ex- No sound indicator configuration Disabled. ceeds the target Exceeding the Target Torque Set Too High or out •...
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“Inclinometer/Toque reading not working” Inclinometer/Torque Reading Not Working Check the Manu- al for the Proper Check the connection if Connections properly connected Does the Main or Repair / Re- Ext Cables wires, connect/ properly connect- Replace the ed and has Call Concept Cable continuity?
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“Monitor Hanging” Monitor Hang- ing/ Shutting Call a me- Check the Battery Volt- chanic to age on I Icon for the check Vehicle Information Alternator Check loose connection SP Battery and Is the of Main Voltage > cable and is greater than 13V? Measure the 12V?
“Date and Time keeps resetting to its default” Date and Time re- sets to its Default Check the Manu- Change the Time and al for Changing Date under Menu-> Time and Date Menu-> Setup -> Time and Date Restart the Monitor Send the Screen to...
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“Monitor Accidentally Shuts Down During Data logging” Monitor shuts down during Data Logging Stop Operation Check all connec- tions of the Moni- tor to the Harness Power Supply Re-verify and re – plug all necessary connection to the Monitor and Pin Turn back on the Monitor and wait for the Software to be...
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“Torque Reading Intermittently Reading High” Torque Reading In- high Check the Manu- Check the Cable Con- al for the proper nection if connected properly Connections Check cable if pinched or continuity necting Check any Is the Cable ground connec- Is the Body Pinched or tion from the Grounded...
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“Data logging not starting” Data Logging Not starting Check the Installation Check the Cable Con- Manual for the proper nection If connected Connections properly Check if there is a SP symbol on the Screen Call Concept Torque for Tech- nical Support: 1403.340.3466 Does the Moni- Check cable...
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TROUBLESHOOTING – RS485 TORQ PIN – HARDWIRED (RS485) NO POWER TO DISPLAY Ensure all cable connections are tight. These should be about 4 turns to tight. The connections will have paint on when new – you will need to wiggle the connection & continue to tighten, until the connectors are bottomed out &...
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Press “menu” then press “troubleshooting” to get this screen: Ensure “software revision” states 1.0.31 or higher. If not, return the display to Digga for a free software upgrade (which will eliminate this bug). An added benefit to the upgrade will be much faster pile report generation.
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TROUBLESHOOTING – RS485 TORQ PIN NOT COMMUNICATING Ensure all cable connections are tight. These should be about 4 turns to tight. The connections will have paint on when new – you will need to wiggle the connection & continue to tighten, until the connectors are bottomed out &...
Preventive Maintenance PM-000121-D November 2017...
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DTL MAINTENANCE GUIDE Preventive Maintenance 1. Clean the Torque Logic using rags or light brushes, before and after using it. This is to prevent sand of hard mate- rials on scratching the Pin during pil- ing. 2. Remove or wipe any grease or oil on the Four Pockets after use.
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Any claims under this warranty must be made within fourteen (14) days after the buyer learns of the facts upon which claim is based. All claims not made in writing and not received by DIGGA within the time specified above may be deemed waived.
DIGGA reserves the right to determine whether product claimed to be defective shall be inspected when returned to the factory. If judged by DIGGA to be defective in material or workmanship, the product will be replaced or a credit issued at the option of DIGGA.
DIGGA SPARE PARTS For further information on spare parts please contact one of the Digga sales office below your closest authorised Digga Dealer. ASIA PACIFIC DIGGA HEAD OFFICE BRISBANE-AUSTRALIA 4 Octal St, Yatala QLD 4207 PH: (07) 3807 3330 FAX: (07) 3807 1499 WEB: www.digga.com...
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