Barko 830B Operator's Manual
  1. Manuals
  2. Brands
  3. Barko Manuals
  4. Tractor
  5. 830B
  6. Operator's manual

Barko 830B Operator's Manual

Wheeled feller buncher (wfb)
Hide thumbs Also See for 830B:
Table of Contents

Advertisement

Quick Links

Download this manual
®
MANUAL P/N
OPERATOR'S MANUAL
800-00477
REVISION
0
DATE
WHEELED FELLER BUNCHER (WFB)
06/10/2019
830B
Serial Number Range:
11983025001 thru
Machine Serial Number:
NOTE:
This Operator's Manual includes precautions and procedures for safely operating your BARKO machine. This manual includes
limited service, repair and parts information. Separate BARKO Parts and Service Manuals are available from your BARKO
dealer or from BARKO directly.
Engine, attachment and other component information may be limited in this manual. See separate manufacturer manual(s)
which accompanies this BARKO machine from the factory.
The information and illustrations in this manual have been approved as accurate at the time of printing. However, this manual
may contain information on options not present on your loader. BARKO Hydraulics, LLC reserves the right to make changes
and improvements in its product at any time without notice or obligation.
®
1 Banks Avenue • Superior • WI • 54880
Phone: 800-544-6532 • 715-395-6700
Fax: 800-772-2448 • 715-392-9348
Web: www.barko.com Email: Support@barko.com

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the 830B and is the answer not in the manual?

Questions and answers

Related Manuals for Barko 830B

Summary of Contents for Barko 830B

  • Page 1 The information and illustrations in this manual have been approved as accurate at the time of printing. However, this manual may contain information on options not present on your loader. BARKO Hydraulics, LLC reserves the right to make changes and improvements in its product at any time without notice or obligation.
  • Page 2 TORQUE SPECS- UNC & UNF BOLTS (HHCS) 13-22 TORQUE SPECS- METRIC BOLTS (HHCS) 13-23 TORQUE SPECS- UNC & UNF BOLTS (SHCS) 13-23 TORQUE SPECS- METRIC BOLTS (SHCS) 13-24 NEW MACHINE BREAK-IN PROCEDURE ® SUPERIOR • WI • USA • www.barko.com...
  • Page 3 DECAL- BARKO LOGO 12.5”X12.7” 539-01268 18-10 DECAL- DANGER KEEP BACK DEBRIS 539-01255 CH-26 HVAC 26-1 26-3 GENERAL HVAC SYSTEM 26-3 AIR CONDITIONING (A/C) SYSTEM 26-4 HVAC SERVICE SCHEDULE 26-5 HVAC SERVICING 26-5 HEATER-A/C UNDER-SEAT UNIT ® SUPERIOR • WI • USA • www.barko.com...

  • Page 4: Table Of Contents

    ICONS & DISPLAYS ON START-UP SCREEN 40-11 LEFT JOYSTICK CONFIGURATION SCREEN 40-13 RIGHT JOYSTICK CONFIGURATION SCREEN 40-15 MAIN DISPLAY SCREEN 40-19 START UP SCREEN - 830B FB 40-21 HYDRAULIC SYSTEM DISPLAY SCREEN 40-23 ATTACHMENT CONTROL SCREEN 40-26 WARNING SCREEN 40-27...
  • Page 5 GENERAL INSTRUCTIONS 65-10 PARTS ILLUSTRATIONS 65-12 HYDRAULIC PORT LOCATIONS 65-13 HYDRAULIC ADJUSTMENTS 65-14 HYDRAULIC BRAKE 65-14 INTRODUCTION 65-15 CROSS-SECTION VIEW 65-17 WHEELS & TIRES 65-17 INSPECTION & SERVICE 65-17 WHEEL LUG TORQUE ® SUPERIOR • WI • USA • www.barko.com...
  • Page 6 ® SUPERIOR • WI • USA • www.barko.com...
  • Page 7 WELDING SAFETY 10-14 FIRE PREVENTION 10-16 BARKO DEALER NET 10-16 PARTS TAB 10-16 MANUALS TAB 10-17 SERVICE TAB 10-18 ABBREVIATIONS OPERATOR ® 800-10009 1 BANKS AVE • SUPERIOR • WI • USA • www.barko.com (P) 800-544-6532 • (F) 800-772-2448 • Support@barko.com...
  • Page 8 THIS PAGE LEFT INTENTIONALLY BLANK...
  • Page 9 Remember, use only... * GENUINE BARKO PARTS * NOTE This Operator’s Manual has limited parts information. A BARKO Parts Manual will have detailed parts lists and illustrations that may assist in performing routine maintenance. A BARKO Service Manual will have detailed service and maintenance procedures which will assist servicing your BARKO machine or attachment.
  • Page 10 Accordingly, you are advised that the pressure settings of this machine are limited to the factory approved settings. Pressures in excess of these settings render each and all Barko warranties null and void and constitute an obvious misuse and abuse of our product.
  • Page 11 REFER TO A BARKO SERVICE MANUAL for detailed service schedules and procedures. All parts for your BARKO machine or attachment may be ordered from your nearest BARKO Dealer. If you are not certain of the dealer's location check our website or contact BARKO Customer Service for assistance: WEB: www.barko.com/dealer-locator...

  • Page 12: Introduction

    The products integrity, stability and it's ability to perform safely could be at serious risk! As owner / operator of this machine, BARKO advises you that NO CHANGES ARE TO BE MADE TO ITS PRODUCTS INCLUDING DELETIONS OR ADDITIONS OTHER THAN A BARKO APPROVED OPTION.

  • Page 13: Know Your Barko

    Don't assume that because you know the control functions of other similar machinery, that you can run and/or service the BARKO machine. All machines differ in some ways, and these differences must be noted and acknowledged. Read this manual thoroughly and understand all safety, operating, and servicing procedures before using the machine.

  • Page 14: Safety Summary

    Consult supervisor to explain any unclear instructions Ÿ and warnings. Always maintain 3-point contact with handles and Contact Barko to replace lost manuals. Ÿ steps when mounting or dismounting. Never jump on or off machine. Do not rush. Walk, do not run.
  • Page 15 SAFETY SUMMARY Updated (continued...) 07/12/2018 WARNING WARNING Combustible and flammable fluids can cause Improper machine transport can cause death, severe death or severe injury. injury or property damage. Do not smoke or permit open flames near fuels or Ÿ hydraulic fluids. Before transporting: Do not fill the tanks to capacity, allow room for fluid Lower and secure boom/attachment to truck/trailer bed.
  • Page 16 SAFETY SUMMARY Updated (continued...) 07/12/2018 CAUTION WARNING Transparent material such as safety glass must Hot and pressurized fluid can cause severe burns. be replaced when it is cracked or broken, or Let system cool before removing any caps, then remove when vision is obscured due to scratches.
  • Page 17 SAFETY SUMMARY Updated (continued...) 07/12/2018 DANGER WARNING Falling arms or load will cause death or severe injury. Set parking brake before servicing machine. Stay clear if arms or load are not grounded. Clear all persons from area of operation and machine movement. WARNING Never raise lifting arms or loads over the heads of other persons.
  • Page 18 WARNING Any unauthorized welding, alterations, additions or Older air conditioning equipment may contain R-12, a modifications made to Barko machinery will void substance which harms public health and warranty. This machine was designed to do a specific job environment by destroying ozone in the upper and alterations could result in death, severe injury or atmosphere.

  • Page 19: Welding Safety

    This machine was designed to do a specific job and alterations could result in death, severe injury or property damage. If BARKO-Authorized welding must be done, refer to service manual for welding procedure. If procedure is not followed electrical and structural damage may occur.

  • Page 20: Fire Prevention

    Do not weld on any structural member unless specifically WARNING authorized by Barko Hydraulics. Any unauthorized welding or welding procedures will void the warranty, and may Inspect the machine daily for flammable debris, cause structural damage.
  • Page 21 Updated FIRE PREVENTION (continued...) 07/12/2018 FIRE EXTINGUISHER Make sure you have the proper fire extinguisher that is labeled A (wood, trash), B (gas, grease, oil, paint) and C (electrical). FIRE EXTINGUISHER P-A-S-S IN CASE OF A FIRE REMEMBER Ÿ PULL the pin Ÿ...

  • Page 22: Barko Dealer Net

    Contact BARKO Machine Sales or your Barko Sales Representative for more information and to access BARKO Dealer Net. PARTS View Barko’s Parts Policy and Barko Dealer Net parts ordering instructions • Download the latest Clearance Parts List and machine Recommenced Stocking Lists •...
  • Page 23 BARKO DEALER NET (continued...) 07/12/2018 SERVICE Access the latest Service Advisories and Bulletins • Process and track Warranty Claims • *The screen shots showing BARKO Dealer Net may change over time. 10-17 OPERATOR’S SUPERIOR • WI • USA • www.barko.com...

  • Page 24: Abbreviations

    Updated ABBREVIATIONS 07/12/2018 The following table is a list of BARKO Engineering Standard Abbreviations. These abbreviations are used throughout BARKO Operator’s, Parts and Service Manuals as well as BARKO Advisories and Bulletins. Air Conditioning Female O-Ring Face Seal Lower Reference...
  • Page 25 13-23 TORQUE SPECS- UNC & UNF BOLTS (SHCS) 13-23 TORQUE SPECS- METRIC BOLTS (SHCS) 13-24 NEW MACHINE BREAK-IN PROCEDURE OPERATOR ® 800-13016 1 BANKS AVE • SUPERIOR • WI • USA • www.barko.com (P) 800-544-6532 • (F) 800-772-2448 • Support@barko.com...
  • Page 26 13-25 OPERATION 13-25 MACHINE PRE-START UP 13-26 MACHINE START UP 13-26 NORMAL STARTING PROCEDURE 13-27 COLD WEATHER STARTING PROCEDURE 13-27 JUMP STARTING (12V SYSTEM) 13-28 MACHINE SHUT-DOWN 13-29 OPERATING & LOADING TECHNIQUES 13-31 CONTROL FUNCTIONS 13-32 JOYSTICK CONTROL FUNCTIONS 13-32 JOYSTICK BUTTONS- IWT MULCHER 13-33 JOYSTICK BUTTONS- WFB FELLER BUNCHER...
  • Page 28 Updated MODEL DESCRIPTION- WFB 06/11/2019 1 WHEELED FELLER BUNCHER (WFB) MODEL & SPECIFICATION 830B (shown w/o attachment) 830B Specs: w/std 28L-26 20-ply Tire Package Ÿ w/o Attachment Ÿ Weight (w/o ATT): 33,250 lbs (15,080 kg) Ÿ Wheel Base: 9’ (274 cm) Ÿ...
  • Page 29 Updated MODEL DESCRIPTION- WFB 06/11/2019 FUEL OPERATOR’S CAB 830B RESERVOIR (chapter 40) (chapter 70) LIFTING ARMS (chapter 30) ATTACHMENT (chapter 35) POWER PACKAGE (chapter 60) SHROUDING (chapter 50) DRIVETRAIN (chapter 65) COOLER AY FRAME AY (chapter 60) HYDRAULIC RESERVOIR (chapter 47) (chapter 70) ®...
  • Page 30 ELEMENT (FOR HIGH PSI ELEC) Hyd Drain Filter 565-01253 FILTER ELEMENT 50AT-10B Drive Pump Charge 565-00109 ELEMENT-FILTER,CHG. PRESS FILT Att Pump Charge 565-01663 FILTER-ELEMENT FOR 560-02751 Att Pump Super Charge 565-01656 ELEMENT-10 MICRN FOR 565-01655 13-6 OPERATOR’S SUPERIOR • WI • USA • www.barko.com...
  • Page 31 535-07329 BELT, V- RIBBED 535-20987 Serpentine Belt V BELT A GROOVE 48" EFF LENGTH 535-06851 A/C Belt FILTER- DEF TANK SUCTION Def Tank 535-07609 FILTER- DEF SUPPLY MODULE Def Tank 535-20943 13-7 OPERATOR’S SUPERIOR • WI • USA • www.barko.com...
  • Page 32 569-00059 FILTER 10Q DOUBLE RF2 NEW Return Filter 565-01594 O-RING- BOWL Return Filter, O-Ring 552-00246 SENDER HYD OIL 15" Oil Level Sender 548-05270 SENSOR- TEMP IQAN 06MB Oil Temp Sender 548-04035 13-8 OPERATOR’S SUPERIOR • WI • USA • www.barko.com...
  • Page 33 Handle fuel carefully. Do not smoke while filling fuel tank Under no circumstances should any modifications be or working near fuel. Refer to Fluid Specifications made to Barko machinery without factory whenever replacing oils, fluids, or filling fuel tank. authorization. Any modification may void the warranty.
  • Page 34 The following maintenance schedule must be followed to ensure safe operation and long service life of your BARKO machine or attachment. The listed maintenance intervals are for normal use applications. Maintenance intervals may need to be shortened to account for extreme operating conditions.
  • Page 35 MAINTENANCE SCHEDULE Updated (continued...) 06/11/2019 INTERVAL LOCATION INSPECTION & NOTES / / SYSTEM SERVICE REQUIRED INSTRUCTIONS Air Conditioner- run Manifold Gauge Check- performed only by qualified check a/c refrigerant HVAC service personnel HVAC Under Seat A/C Pleated Filter- replace Under Seat A/C Mesh Filter- replace Grease Bushings, Pins and Shims-...
  • Page 36 A/C Condenser- clean Radiator & Hydraulic Oil check for leaks, clean if Cooler- inspect necessary see Section 4 in Cummins manual, BARKO Engine- perform "100 hour or recommends performing the 1 month" maintenance Cummins 250 hour procedures maintenance at 100 hours for...
  • Page 37 MAINTENANCE SCHEDULE Updated (continued...) 06/11/2019 INTERVAL LOCATION INSPECTION & NOTES / / SYSTEM SERVICE REQUIRED INSTRUCTIONS Axle Wheel Retainer Cap check torque after both initial Screws- check torque 8 & 50 hours of service Wheel Lug Nuts- check check torque after initial 8 hrs torque and every 100 hrs thereafter Transmission- check fluid...

  • Page 38: Hydraulic Oil

    Updated LUBRICATION & FLUID SPECIFICATIONS 06/11/2019 HYDRAULIC OIL The following lists some features to look for in an oil. The hydraulic oil for the machine should feature: Rust resistant additives to prevent rust formation from moisture condensation. Ÿ Anti-foaming agents to break up air bubbles and prevent "foaming" that may cause Ÿ...
  • Page 39 Contact your BARKO dealer or BARKO Customer Service. LUBRICANT STORAGE Your BARKO machine or attachment can operate at top efficiency only if clean lubricants are used. Use a clean container to handle all lubricants. Store them in an area protected from dust, moisture, and other contaminants.
  • Page 40 Updated LUBRICATION & FLUID SPECS (continued...) 06/11/2019 DEF (DIESEL EXHAUST FLUID) DEF is a critical element of the Tier 4 Final aftertreatment system. DEF is used as a consumable in selective catalytic reduction (SCR) in order to lower NOx concentration in the diesel exhaust emissions from diesel engines.
  • Page 41 Follow the Test step of this procedure. NOTICE To assist in preventing Diesel Exhaust Fluid from deteriorating when stored in your BARKO machine DEF tank, locate and plug the tanks venting to seal the tank exposure to the atmosphere. DEF HANDLING DEF is not harmful to handle.
  • Page 42 FLUID & LUBRICATION POINTS- WFB Updated 06/11/2019 1. ENGINE COMPARTMENT 3. LIFTING ARMS A) Engine Oil (chapter 60) (see next page & B) DEF Fluid (chapter 60) chapter 30) C) Engine Coolant (chapter 60) D) Pump & Drive Ay (chapter 60) 8.
  • Page 43 All grease points need to be greased daily. Not all grease points are shown on these illustrations. Other grease and lubrication locations are discussed and illustrated within chapters throughout BARKO Operator’s, Parts and Service Manuals as well as component manufacturer manuals supplied with your BARKO machine or attachment. 1. Engine Compartment (A-C) See separate Cummins Operation and Service Manual for diesel engine service.
  • Page 44 Updated GENERAL TORQUE SPECIFICATIONS 06/11/2019 This BARKO technical standard lists torque specifications for commonly used threaded fasteners. This standard is to be followed by all business functions of BARKO Hydraulics, LLC unless otherwise noted. ACRONYMS / DEFINITIONS Unified Thread Standard Ÿ...
  • Page 45 Updated GENERAL TORQUE SPECS (continued...) 06/11/2019 NOTICE DRY & LUBRICATED A dry condition bolt or nut is considered a fastener that is free of rust or other Ÿ debris and doesn't have any external lubrication added by the end user. A lubricated bolt or nut is considered a fastener that is free of rust or other Ÿ...
  • Page 46 Updated GENERAL TORQUE SPECS (continued...) 06/11/2019 ISO METRIC HHCS BOLT TORQUE (COARSE THREAD) Class 8.8 Class 10.9 Class 12.9 Dia (mm) Pitch Lubricated Lubricated Lubricated ft-lb ft-lb ft-lb ft-lb ft-lb ft-lb 0.70 0.80 1.00 1.00 1.25 1.50 1.75 2.00 2.00 2.50 2.50 2.50...
  • Page 47 2.00 1071 1315 NOTICE Some components on your loader or attachment may require different torques than what is listed from these tables. Special torque specifications are listed throughout the chapters of BARKO Operation, Service and Parts Manuals. ® 13-23 OPERATOR’S...
  • Page 48 “Daily” or “8-Hour” intervals. NOTICE Follow steps in “Machine Pre-Start Up” section of this manual. This section outlines steps to safe operating and a checklist to make sure you and your BARKO machine are ready to run. NOTICE In BARKO machines equipped with a Cummins diesel engine, the engine DOES NOT require a break-in procedure.
  • Page 49 If these conditions exist, the machine MUST be taken out of service until repairs are made. On BARKO ML machines, DISENGAGE Servo Controls. See Chapter 40 Cab for the switch(s) or lever(s) that activates or deactivates the servo control system.
  • Page 50 NOTICE A Cummins Operation & Service Manual has extensive information on the diesel engine in your BARKO machine. Section 1 of that manual has operating instructions not covered in this manual. Read that section carefully. This Cummins manual was supplied with your BARKO machine, contact your BARKO dealer if it’s missing.
  • Page 51 MACHINE START UP Updated (continued...) 06/11/2019 1.2 Cold Weather Starting Procedure should be operated slowly at reduced loading to continue warming hydraulic system In cold weather, special precautions must be gradually until normal operating temperatures taken to ensure that hydraulic oil supply is within the hydraulic system are reached.
  • Page 52 Fig-1 2 EMERGENCY STOP on BARKO 240, 260 & 270 (see Fig-2) If an emergency situation arises, it may necessary to push the EMERGENCY STOP BUTTON. This will kill the engine and the electrical system power. This button is located adjacent to the in-dash screen.
  • Page 53 Switch and the Servo Controls Do not set up the work area: learn the Cold Weather Starting Procedure Ÿ Ÿ near edges of a ditch know how to safely Jump Start your BARKO Ÿ Ÿ in slide areas machine Ÿ...
  • Page 54 OPERATING & LOADING Updated (continued...) 06/11/2019 3 GETTING THE FEEL OF YOUR NEW BARKO by holding a control lever in far forward or backward position. Before starting the first job with a new machine, it is suggested that the “now trained operator”...
  • Page 55 All operational functions of this BARKO machine are controlled with Joysticks and/or Foot Pedals. The BARKO IWT and WFB have optional Joystick or Foot Pedal travel functions. The more travel applied to the joystick and foot pedal movements, the faster the function of the controlled machine component.
  • Page 56 CONTROL FUNCTIONS- IWT / WFB Updated (continued...) 06/11/2019 1.1 IWT & WFB Joystick Controls NOTICE Controls shown are pre-set from factory. Configurations may be modified with machine Md4 Display. See Chapter 40 Cab for MD4 Display instructions. 1.1.1 Joystick Movement Controls TRAVEL FWD LOWER (OPTION)
  • Page 57 CONTROL FUNCTIONS- IWT / WFB Updated (continued...) 06/11/2019 1.1.3 WFB FELLER BUNCHER Button Configuration GRAB GRAB ACCUM ACCUM OPEN CLOSE CLOSE OPEN LOW LOCK ALL ARMS SPARE CAMERA ON / OFF OPEN FRONT AXLE HORN DIFF LOCK (FRONT) (FRONT) LEFT HAND RIGHT HAND 1.1.3 IWT &...
  • Page 58 1 KNOW YOUR LAWS AND LIMITS 2 PREPARE FOR TRANSPORTING Learn Your Route, know... Follow these steps to prepare your BARKO WFB overhead clearances for over the road transportation. Ÿ road and bridge weight limits Carefully drive the machine up on the trailer.
  • Page 59 MACHINE STORAGE Updated 06/11/2019 BARKO recommends the following storage steps for all machines not being used for more than 2 MONTHS under normal conditions, either at the dealer's location or the customer's site. NOTICE Machines stored in extreme conditions (cold, wet, humid, and/or salty coastal environments) may require these steps even if stored for shorter periods of time.
  • Page 60 THIS PAGE LEFT INTENTIONALLY BLANK...
  • Page 61 539-01242 18-10 DECAL- “937B” BLACK 539-01243 18-10 DECAL- BARKO LOGO 12.5”X12.7” 539-01268 18-10 DECAL- DANGER KEEP BACK DEBRIS 539-01255 OPERATOR ® 800-18008 1 BANKS AVE • SUPERIOR • WI • USA • www.barko.com (P) 800-544-6532 • (F) 800-772-2448 • Support@barko.com...
  • Page 62 06/11/2019 1 DECALS & DECAL PLACEMENT ON BARKO IWT FB Models. Observe and obey all decals on your BARKO machine. These decals are intended to make the operator, bystanders and/or service personal aware of: machine & component warnings & hazzards machine &...

  • Page 63: Decals- Iwt

    DECALS- IWT Updated (continued...) 06/11/2019 3. (Fig-3) 539-00789 DECAL- CENTRAL LUBE SYSTEM (LH INSIDE OF THE TIRES) Fig-3 4. (Fig-4) 539-00883 DECAL- IMPROPER ELECTRICAL CONNECTIONS (LOCATED IN ENGINE AREA MIDDLE) Fig-4 5. (Fig-5) 539-00977 DECAL- HYDRAULIC OIL LEVEL HI/LO (LOCATED ON FRONT OF THE HYDRAULIC TANK RH SIDE) Fig-5...

  • Page 64: Decal- Hydraulic Oil Lever

    DECALS- IWT Updated (continued...) 06/11/2019 6. (Fig-6) 539-01247 DECAL- HYDRAULIC OIL CAUTION (LOCATED ON RH SIDE IN THE ENGINE COMPARTMENT) Fig-6 7. (Fig-7) 539-01248 DECAL- CRUSH SPINNING WARNING (LOCATED ON THE TOP OF THE STEPS LH & RH) Fig-7 ® 18-4 OPERATOR’S...

  • Page 65: Decal- Falling Trans Warning

    DECALS- IWT Updated (continued...) 06/11/2019 8. (Fig-8) 539-01249 DECAL- FALLING TRANS WARNING Fig-8 9. (Fig-9) 539-01250 DECAL- BULKHEAD LOCATION (LOCATED BETWEEN THE LIFTING ARMS) Fig-9 10. (Fig-10) 539-01251 DECAL- DIESEL CAUTION WARNING (OPEN THE FUEL TANK LID. LOCATED NEXT TO THE FILLER NECK) Fig-10 ®...

  • Page 66: Decal- Hot Exhaust Warning

    DECALS- IWT Updated (continued...) 06/11/2019 11. (Fig-11) 539-01252 DECAL- HOT EXHAUST WARNING Fig-11 12. (Fig-12) 539-01253 DECAL- HYDRAULIC ONLY CAUTION (MOUNTED ON THE HYDRAULIC ACCESS LID RH SIDE) Fig-12 13. (Fig-13) DECAL- HOT AND 539-01254 PRESSURE WARNING (ACCESSABLE UNDER THE ACCESS PLATE ON THE LH TOP OF THE SHROUD) Fig-13...

  • Page 67: Decal- Fire Hazard/ Personal Injury

    DECALS- IWT Updated (continued...) 06/11/2019 14. (Fig-14) 539-01369 DECAL- FIRE HAZARD/ PERSONAL INJURY (RH SIDE AS SITTING ON THE OPERATORS SEAT) Fig-14 15. (Fig-15) 539-01372 DECAL- CAB LEFT POST COLUMN Fig-15 16. (Fig-16) 539-01370 DECAL- CAB SIDE WARNING Fig-16 ® 18-7 OPERATOR’S...

  • Page 68: Decal- Cab Front Duct

    DECALS- IWT Updated (continued...) 06/11/2019 17. (Fig-17) 539-01371 DECAL- CAB FRONT DUCT (BETWEEN FOOT PEDALS) Fig-17 18. (Fig-18) 539-01368 DECAL- WINDOW DOOR LOCK (RH DOOR ACCESS) Fig-18 19. (Fig-19) 539-00999 DECAL- CLEAN WITH WATER ONLY (MOUNTED ON FRONT LOWER CAB WINDOW) Fig-19 ®...

  • Page 69: Decal- Stay Clear (Small)

    DECALS- IWT Updated (continued...) 06/11/2019 17. (Fig-20) 539-00896 DECAL- STAY CLEAR (SMALL) (LOCATED ABOVE THE ACCESS DOORS BOTH LH & RH) Fig-20 18. (Fig-21) 539-01116 DECAL- OPERATOR CONTROLS (LOCATED ON THE WINDOW TO THE RIGHT OF THE OPERATOR) Fig-21 19. (Fig-22) 539-01367 DECAL- FUSE/RELAY ELECTRICAL PANEL...

  • Page 70: Decal- Barko Logo 2.5"X17.25

    DECALS- IWT Updated (continued...) 06/11/2019 17. (Fig-20) 539-01244 DECAL- BARKO LOGO 2.5”X17.25” (LH & RH) 539-01346 DECAL- “830B” BLACK 539-01242 DECAL- “930B” BLACK 539-01243 DECAL- “937B” BLACK Fig-20 18. (Fig-21) 539-01268 DECAL- BARKO LOGO 12.5”X12.7” (EACH SIDE OF DOORS LH & RH) Fig-21 19.
  • Page 71 GENERAL HVAC SYSTEM 26-3 AIR CONDITIONING (A/C) SYSTEM 26-4 HVAC SERVICE SCHEDULE 26-5 HVAC SERVICING 26-5 HEATER-A/C UNDER-SEAT UNIT OPERATOR ® 800-26001 1 BANKS AVE • SUPERIOR • WI • USA • www.barko.com (P) 800-544-6532 • (F) 800-772-2448 • Support@barko.com...
  • Page 72 THIS PAGE LEFT INTENTIONALLY BLANK...
  • Page 73 Figs 1 & 2 show the components and flows of a typical A/C system. There - 3 0 are two basic system configurations: systems that use expansion valves and systems that use orifice tubes. BARKO machines use the expansion valve t a t system. i d e t a t °...
  • Page 74 GENERAL HVAC SYSTEM Updated (continued...) 06/03/2019 1.1 SERVICE SCHEDULE: Use the following HVAC service schedule as a general guideline to maintain an efficient HVAC system. This is recommended for “normal” operating conditions, adjust accordingly to extreme conditions. INTERVAL COMPONENT / INSPECTION &...
  • Page 75 R134a exist. For this reason do not pressure test air conditioning systems with compressed air. 2 HEATER-A/C UNDER-SEAT UNIT Fig-3 is a typical parts breakdown of a BARKO Under-Seat Heater-A/C unit. Your Heater-A/C unit may differ slightly. Refer to your BARKO Parts manual for replacement part numbers. FILTERS...
  • Page 76 THIS PAGE LEFT INTENTIONALLY BLANK...

  • Page 77: Attachment- Felling Head

    35-2 ATTACHMENT- FELLING HEAD 35-3 GENERAL SAFETY 35-4 BASIC OPERATION & OPERATING TECHNIQUE 35-5 HYD HOOK-UP- ATTACHMENT TO WFB OPERATOR ® 800-35008 1 BANKS AVE • SUPERIOR • WI • USA • www.barko.com (P) 800-544-6532 • (F) 800-772-2448 • Support@barko.com...
  • Page 78 Updated ATTACHMENT- FELLING HEAD 06/13/2019 NOTICE This BARKO manual DOES NOT contain complete operators or service information for this attachment. Separate manuals from the attachment manufacturer are provided with your BARKO machine. REPLACEMENT PARTS Your BARKO Parts manual may contain replacement parts for your attachment.

  • Page 79: General Safety

    Updated ATTACHMENT- FELLING HEAD 06/13/2019 1 BASIC ATTACHMENT SAFETY & OPERATION NOTICE SEE ATTACHMENT MANUFACTURE MANUALS FOR COMPLETE SAFETY & OPERATION GUIDELINES. 1.1 General Safety Most accidents involving machine attachment are caused by failure to observe basic safety rules or precautions. An accident can often be avoided by recognizing potentially hazardous situations before an accident occurs.
  • Page 80 ATTACHMENT- FELLING HEAD 06/13/2019 1.2 Basic Operation & Technique NOTICE Before starting the BARKO Feller Bunching Machine and Attachment, perform a walk around inspection. WALK around the felling head and inspect for damaged hoses and leaky Ÿ fittings. Repair or replace as required.
  • Page 81 Updated HYDRAULIC HOOK-UP- WFB TO ATT 06/13/2019 The illustration below shows a standard front frame port layout on BARKO Wheeled Feller Buncher for attachment hook-up. (Fig-1) WARNING Refer to hydraulic schematics specific to your BARKO WFB. Machine configurations may vary from the illustration below. Incorrect hydraulic hose hook ups may cause damage to machine and/or attachment as well as injury to operator or bystanders.
  • Page 82 THIS PAGE LEFT INTENTIONALLY BLANK...
  • Page 83 930B L-JS FUNCTIONS DISPLAY 40-46 930B R-JS FUNCTIONS DISPLAY 40-47 RADIO 40-48 DIESEL EXHAUST FLUID (DEF) LAMPS 40-49 EXHAUST SYSTEM CLEANING LAMPS OPERATOR ® 800-40007 1 BANKS AVE • SUPERIOR • WI • USA • www.barko.com (P) 800-544-6532 • (F) 800-772-2448 • Support@barko.com...

  • Page 84: Operator Seat

    Updated OPERATOR SEAT- IWT 06/14/2019 The operator seat is ergonomically engineered and has many adjustments to make sure the operator can reach all of the operating controls safely, effectively and comfortably. Seat safety and adjustments are as follows: SEAT BELT- The Seat Belt assembly (Fig-1) is comprised of a Ÿ...
  • Page 85 OPERATOR SEAT- IWT Updated (continued...) 06/14/2019 LUMBAR SUPPORT LEVER- Rotate the Ÿ Lumbar Support Lever (Fig-3) in both directions to adjust the firmness of the lower back area of the seat. BACKREST ANGLE ADJUSTMENT BACKREST ADJUSTMENT LEVER- To adjust Ÿ LEVER the backrest angle, pull the Backrest Adjustment Lever (Fig-3) up and move the seat back to the...

  • Page 86: Side Console

    Updated IWT SIDE CONSOLE 06/14/2019 1 IWT SIDE CONSOLE ILLUSTRATIONS & FUNCTIONS Fig-1 illustrates the typical layout and locations of components, control switches and buttons, and ports on a BARKO IWT. MD 4 DISPLAY E-STOP IGNITION HEATER/AC CONTROL STORAGE CAN SWITCH...

  • Page 87: Can Switch #1

    Updated HARVESTER SIDE CONSOLE (continued...) 06/14/2019 CAN SWITCH MODULE #1 Fig-2 ATTACHMENT ON- This switch is an ON/OFF locking style switch. When the switch on in the up position the attachment is off. The ATTACH ON text will illuminate solid blue when engaged. Switch needs fo be in the OFF position in order to start the machine.

  • Page 88: Can Switch #2

    Updated HARVESTER SIDE CONSOLE (continued...) 06/14/2019 CAN SWITCH MODULE #2 Fig-3 FRONT CAB LIGHTS- This switch is an ON/OFF switch. When the switch on in the down position the Front Cab Lights are off. The top icon will illuminate solid blue when engaged. Bottom indicator is off. When the switch is in the up position the Front Cab Lights will turn on.

  • Page 89: Can Switch #3

    Updated HARVESTER SIDE CONSOLE (continued...) 06/14/2019 CAN SWITCH MODULE #3 Fig-4 HIGH/LOW SPEED- MOM ON / NONE / MOM ON style switch. When the switch on in the down position the LOW speed has been selected. The Turtle icon illuminates solid green when pressed in down position.

  • Page 90: Iqan Md4 Display Screen

    IQAN MD4 DISPLAY SCREEN- 830B & 06/14/2019 The BARKO 830B & 930B/937B are equipped with an IQAN MD4 screen which displays vital machine information providing feedback to the operator. The following pages will show the various screen images of the IQAN MD4 as it relates to these BARKO machines.

  • Page 91: Icons & Displays On Start-Up Screen

    IQAN MD4- 830B & 930B/937B Updated (continued...) 06/14/2019 1.1 Icons & Displays on Start-Up Screen HEST (High Exhaust System Temperature) Lamp Illuminates solid RED Lamp when high exhaust temperature is detected. Ÿ Regen Inhibit/Cleaning Inhibit Lamp Illuminates solid AMBER Lamp when "Regeneration Inhibit Switch" is pressed.
  • Page 92 IQAN MD4- 830B & 930B/937B Updated (continued...) 06/14/2019 Select Operator (Fig-2) Verify Correct Operator is selected Ÿ Press operator icon to change operator if needed. Ÿ Will bring you to Operator Select under the "Adjust" group. Ÿ Fig-2 Operator Select (Fig-3) Press one of the options listed.

  • Page 93: Left Joystick Configuration Screen

    IQAN MD4- 830B & 930B/937B Updated (continued...) 06/14/2019 2 LEFT JOYSTICK CONFIGURATION SCREEN (Fig-8) Fig-8 ® 40-11 OPERATOR’S...
  • Page 94 IQAN MD4- 830B & 930B/937B Updated (continued...) 06/14/2019 2.1 Icons & Displays on Left Joystick Config Screen Left Joystick Config (Fig-9) Shows current X & Y axis configuration for Left Joystick Ÿ Fig-9 Select Button to Change Function (Fig-10) Select Joystick button to change the Ÿ...
  • Page 95 IQAN MD4- 830B & 930B/937B Updated (continued...) 06/14/2019 3 RIGHT JOYSTICK CONFIG SCREEN (Fig-4) Fig. 4 ® 40-13 OPERATOR’S...
  • Page 96 IQAN MD4- 830B & 930B/937B Updated (continued...) 06/14/2019 3.1 Icons & Displays on Right Joystick Config Screen Right Joystick Config (Fig-14) Shows current X & Y axis configuration for Right Joystick Ÿ Fig-14 Select Button to Change Function (Fig-16) Select Joystick button to change the Ÿ...

  • Page 97: Main Display Screen

    IQAN MD4- 830B & 930B/937B Updated (continued...) 06/14/2019 4 MAIN DISPLAY SCREEN - 830B & 930B/937B NOTICE Pressing the HOME button will bring you to Main Display screen Fig-18 ® 40-15 OPERATOR’S...
  • Page 98 IQAN MD4- 830B & 930B/937B Updated (continued...) 06/14/2019 4.1 Icons & Displays on Main Display Screen DPF (Diesel Particulate Filter) Regen Button Press icon to activate a manual regeneration if the engine ECM is calling for a regeneration Ÿ DPF (Diesel Particulate Filter Regen Inhibit Button Press icon to prevent active regeneration from occurring Ÿ...
  • Page 99 IQAN MD4- 830B & 930B/937B Updated (continued...) 06/14/2019 1. Added Hydraulic Oil Temperature Gauge. Common to 830B & 930B/937B Ÿ 2. Travel Speed Limiter added. Only used on 930b/937B Ÿ Adjust max speed allowed with Travel Pedal fully depressed. Ÿ...
  • Page 100 IQAN MD4- 830B & 930B/937B Updated (continued...) 06/14/2019 5. Rear Differential Lock Only used on 930B/937B Ÿ 6. Winch Functions Only used on 930B/937B Ÿ 7. Variable Float Only used on 930B/937B Ÿ 8. Fixed Float Only used on 930B/937B Ÿ...
  • Page 101 START UP SCREEN - 830B NOTICE For 830B, defaults to START UP page each time operator starts machine to verify joystick button configuration prior to operating machine. Displays current operator, current joystick button configuration for the corresponding operator. Select “YES” if button configuration is correct or “NO”...
  • Page 102 IQAN MD4- 830B & 930B/937B Updated (continued...) 06/14/2019 Verify 830B joystick configuration is correct for the current operator selected. Operator selects if joystick configuration is correct. Brings you to Main Display page Operator selects if joystick configuration is not correct.

  • Page 103: Hydraulic System Display Screen

    IQAN MD4- 830B & 930B/937B Updated (continued...) 06/14/2019 6 HYDRAULIC SYSTEM DISPLAY SCREEN (Fig-21) NOTICE Pressing the HYDRAULIC icon brings you to Hydraulic System Display screen Fig-21 ® 40-21 OPERATOR’S...
  • Page 104 Not visible for 930B/937B 2. Attachment Control a. Only used on 930B/937B i. Button will not be visible when 830B is selected b. Select this to go to Attachment Control page i. Allows operator to adjust Flow, Pressure, Tachometer and monitor attachment speed c.

  • Page 105: Attachment Control Screen

    IQAN MD4- 830B & 930B/937B Updated (continued...) 06/14/2019 Attachment Control Screen NOTICE “ATTACHMENT CONTROL” page is only on 930B/937B machines ® 40-23 OPERATOR’S...
  • Page 106 IQAN MD4- 830B & 930B/937B Updated (continued...) 06/14/2019 1. Displays maximum pump flow 2. Allows user to adjust the attachment flow 3. Displays current attachment flow 4. Allows user to adjust the attachment pressure 5. Displays current attachment pressure 6. Displays attachment speed 7.
  • Page 107 IQAN MD4- 830B & 930B/937B Updated (continued...) 06/14/2019 11. Engine RPM Control/Throttle 12. Tach Adjust. Takes user to Tachometer Group Adjust page to adjust following parameters a. Attachment Direction b. Attachment to Motor Speed Ratio c. Sensor Pulse Per Rotation d.

  • Page 108: Warning Screen

    IQAN MD4- 830B & 930B/937B Updated (continued...) 06/14/2019 Warnings Screen 1. There is no Attachment Pump Filter on 830B machine ® 40-26 OPERATOR’S...

  • Page 109: Service Display Screen

    IQAN MD4- 830B & 930B/937B Updated (continued...) 06/14/2019 Service Display Screen ® 40-27 OPERATOR’S...
  • Page 110 Info” (Fig. 6) Fig. 6 2. Left Joystick I/O a. Pressing icon will take you to corresponding 830B or 930B/937B Left Joystick page. Indicator will light up when corresponding left joystick button is pressed. b. If 830B machine, see Fig. 7 c.
  • Page 111 If 930B machine, see Fig. 14 d. If 937B machine, see Fig, 15 5. If machine is 830B, WFB icon will be visible. Pressing WFB icon will take user to 830B operator’s manual. a. If machine is 930B/937B, IWT icon will be visible. Pressing IWT icon will take user to 930B/937B operator’s manual.

  • Page 112: Head Float Adjust Display

    IQAN MD4- 830B & 930B/937B Updated (continued...) 06/14/2019 Head Float Adjust Display 1. Control Power Indicator 2. Head Float Indicator ® 40-30 OPERATOR’S...

  • Page 113: B L-Js I/O Display

    IQAN MD4- 830B & 930B/937B Updated (continued...) 06/14/2019 830B L-JS I/O Display Fig. 7 NOTICE With Control Power ON, press a joystick button to see the corresponding indicator/output turn on. ® 40-31 OPERATOR’S...
  • Page 114 IQAN MD4- 830B & 930B/937B Updated (continued...) 06/14/2019 1. Control Power indicator 2. Front Differential Axle indicator 3. Low Lock indicator 4. Pressing icon will take user to Right Joystick I/O page ® 40-32 OPERATOR’S...

  • Page 115: B R-Js I/O Display

    IQAN MD4- 830B & 930B/937B Updated (continued...) 06/14/2019 830B R-JS I/O Display Fig. 8 NOTICE With Control Power ON, press a joystick button to see the corresponding indicator/output turn on. 1. Pressing icon will take user to Left Joystick I?O page.
  • Page 116 IQAN MD4- 830B & 930B/937B Updated (continued...) 06/14/2019 930B L-JS I/O Display Fig. 9 NOTICE With Control Power ON, press a joystick button to see the corresponding indicator/output turn on. 1. Pressing icon will take user to Right Joystick I?O page.
  • Page 117 IQAN MD4- 830B & 930B/937B Updated (continued...) 06/14/2019 930B R-JS I/O Display Fig. 13 NOTICE With Control Power ON, press a joystick button to see the corresponding indicator/output turn on. 1. Pressing icon will take user to Left Joystick I/O page.

  • Page 118: B L-Js I/O Display

    IQAN MD4- 830B & 930B/937B Updated (continued...) 06/14/2019 937B L-JS I/O Display Fig. 14 NOTICE With Control Power ON, press a joystick button to see the corresponding indicator/output turn on. 1. Pressing icon will take user to Right Joystick I/O page.
  • Page 119 IQAN MD4- 830B & 930B/937B Updated (continued...) 06/14/2019 937B R-JS I/O Display Fig. 15 NOTICE With Control Power ON, press a joystick button to see the corresponding indicator/output turn on. 1. Pressing icon will take user to Left Joystick I/O page.
  • Page 120 IQAN MD4- 830B & 930B/937B Updated (continued...) 06/14/2019 830B JS Button Configuration Display Fig. 10 NOTICE 830B JS Button Configuration Page is a reference for the current joystick button configuration. ® 40-38 OPERATOR’S...
  • Page 121 IQAN MD4- 830B & 930B/937B Updated (continued...) 06/14/2019 930B JS Button Configuration Display Fig. 11 NOTICE 930B JS Button Configuration Page is a reference for the current joystick button configuration. ® 40-39 OPERATOR’S...
  • Page 122 IQAN MD4- 830B & 930B/937B Updated (continued...) 06/14/2019 937B JS Button Configuration Display Fig. 12 NOTICE 937B JS Button Configuration Page is a reference for the current joystick button configuration. ® 40-40 OPERATOR’S...
  • Page 123 IQAN MD4- 830B & 930B/937B Updated (continued...) 06/14/2019 930B/937B Start up page Display NOTICE For 930B & 937B, defaults to START UP page each time operator starts machine to verify joystick button configuration prior to operating machine. Displays current operator, current joystick button configuration for the corresponding operator.
  • Page 124 IQAN MD4- 830B & 930B/937B Updated (continued...) 06/14/2019 Verify 930B/937B joystick configuration is correct for the current operator selected. Operator selects if joystick configuration is correct. Also brings you to Main Display page Operator selects if joystick configuration is correct. Also brings you to “L-JS Functions” page to change Left Joystick configuration )Fig.
  • Page 125 IQAN MD4- 830B & 930B/937B Updated (continued...) 06/14/2019 Displays current button configuration for Right Displays current button configuration for Left Joystick Joystick ® 40-43 OPERATOR’S...
  • Page 126 IQAN MD4- 830B & 930B/937B Updated (continued...) 06/14/2019 930B L-JS Functions page Display Fig. 16 NOTICE The following descriptions are the same for the 930B & 937B. ® 40-44 OPERATOR’S...
  • Page 127 IQAN MD4- 830B & 930B/937B Updated (continued...) 06/14/2019 930B L-JS Functions page Display Shows X & Y axis configuration for Left Joystick. Select Joystick button to change the corresponding function for the Left Joystick. Scroll through dropdown menu to select different function (Fig.
  • Page 128 IQAN MD4- 830B & 930B/937B Updated (continued...) 06/14/2019 930B R-JS Functions page Display NOTICE The following descriptions are the same for the 930B & 937B. ® 40-46 OPERATOR’S...

  • Page 129: Radio

    Updated RADIO- DELPHI 06/14/2019 This section briefly covers the Delphi XM Stereo installed in this BARKO machine. For detailed operation instructions refer to the separate radio manual owner’s manual supplied with your machine. A pdf version is also available at- www.panapacific.com/download/dea-5xx-radio-line-instruction-manual...

  • Page 130: Diesel Exhaust Fluid (Def) Lamps

    Updated DIESEL EXHAUST FLUID (DEF) LAMPS 06/14/2019 Cummins T4 engines require little to no operator interaction. Under certain circumstances, an Ÿ operator-intiated Exhaust System Cleaning may be needed. Exhaust System Cleaning Lamps on the instrument panel lights up to show system status. These engines also require Diesel Exhaust Fluid (DEF), known as AdBlue in Europe, DEF Lamps indicate when the DEF tank needs to be filled, as dose the DEF gauge, located on the dash, alerting the operator when action is needed.

  • Page 131: Exhaust System Cleaning Lamps

    Updated EXHAUST SYSTEM CLEANING LAMPS 06/14/2019 High Exhaust System Temperature (HEST) Lamp May illuminate due to higher-than normal exhaust temperature during Exhaust System Cleaning. Operator should ensure that the exhaust pipe outlet is not directed at any Exhaust System Cleaning Lamp Illuminates when the exhaust system is unable to complete an automatic Exhaust System Cleaning event.
  • Page 132 THIS PAGE LEFT INTENTIONALLY BLANK...

  • Page 133: Wfb Front & Rear Frame Overview

    Table of Contents- CHAPTER 47 CHAPTER 47-3 WFB FRONT & REAR FRAME OVERVIEW 47-4 VALVE- FRONT 558-02174 47-5 VALVE- STEERING 558-02175 OPERATOR ® 800-47005 1 BANKS AVE • SUPERIOR • WI • USA • www.barko.com (P) 800-544-6532 • (F) 800-772-2448 • Support@barko.com...
  • Page 134 THIS PAGE LEFT INTENTIONALLY BLANK...
  • Page 135 The Front & Rear Lower Frame of your BARKO WFB contains many components that require routine inspection and maintenance from the operator to ensure safe operation and long life your BARKO machine. This chapter will go over the basics an operator or technician should be familiar with. NOTICE Refer to BARKO Parts Manuals for complete service parts information for components in this assembly.
  • Page 136 Updated WFB FRONT VALVE 06/14/2019 558-02174 WFB FRONT VALVE the BARKO WFB Front Valve is a K220LS Ÿ Mobile Directional Control Valve NOTICE For general service information for this valve, see the K220LS Valve section later in this chapter. For service parts information, search for part number 558-02174 in your BARKO parts manual if service parts are available.
  • Page 137 Updated WFB STEERING VALVE 06/14/2019 558-02175 WFB STEERING VALVE the BARKO WFB Steering & Winch Valve is Ÿ a L90LS Mobile Directional Control Valve NOTICE For general service information for this valve, see the L90LS Valve section later in this chapter.
  • Page 138 THIS PAGE LEFT INTENTIONALLY BLANK...
  • Page 139 T6 VANE PUMP DESCRIPTION 60-16 WFB IMPLEMENT PUMP 560-02943 60-16 WFB SAW PUMP 560-02944 60-17 SERIES 45 HYDRAULIC PUMP DESCRIPTION OPERATOR ® 800-60014 1 BANKS AVE • SUPERIOR • WI • USA • www.barko.com (P) 800-544-6532 • (F) 800-772-2448 • Support@barko.com...
  • Page 140 THIS PAGE LEFT INTENTIONALLY BLANK...

  • Page 141: Wfb Power Package Overview

    Updated WFB POWER PACKAGE OVERVIEW 06/14/2019 NOTICE See Fig-1 for major components of the WFB Power Package. See your Cummins manual for more detailed components of the diesel engine. AFTERTREATMENT ENGINE COOLER ASSEMBLY INTAKE DEF SUPPLY MODULE DEF TANK PUMP DRIVE DIESEL ENGINE DRIVE &...
  • Page 142 Radiator Pressure Cap - Inspect for Reuse Ÿ 2 ROUTINE SERVICE PARTS- ENGINE MODULES, FILTERS & BELTS See BARKO Parts manual and/or the BARKO Quick Reference Parts List in this manual for common Ÿ service parts for this machine. DESCRIPTION...
  • Page 143 Follow steps in Section 5 of your Cummins manual for changing the Lubricating Oil and Filters. This BARKO machine is equipped with a Drain Valve, and a Drain Line to Ÿ the Drain Plug to ease in the engine oil change process.

  • Page 144: Cummins Tier-4 Diesel Engine

    CUMMINS TIER 4 DIESEL ENGINE Updated (continued...) 06/14/2019 3.2 Fuel Filter Replacement DANGER The filter must be changed when the engine is cold to avoid the risk of fire from spilled fuel on hot surfaces. NOTICE Do not fill the new fuel filter with fuel before assembly. There is a risk that contamination could get into the system and cause malfunctions or damage.

  • Page 145: 3.4 Air Intake System

    CUMMINS TIER 4 DIESEL ENGINE Updated (continued...) 06/14/2019 3.4 Air Intake System NOTICE Engine wear is largely affected by the cleanliness of the intake air. Therefore it is important to check the air cleaner regularly and to service it properly. Pre-Cleaner The Cummins Precleaner utilized in precleaning the intake air is beneficial in reducing component Ÿ...
  • Page 146 1. GENERAL PUMP DRIVE INSTALLATION NOTICE There are 3 types of standard inputs that are available with the Durst pump drive models. Check with BARKO Service for which is applicable for your BARKO machine. 1.1 Drive Plate Driven This unit mounts directly to the engine flywheel. Use extreme care when mounting the drive plate to the engine flywheel to avoid pre-loading the crankshaft bearings.
  • Page 147 2. Align the splines of the hydraulic pump to the spline adapter. DO NOT use the hydraulic pump mounting bolts to seat the hydraulic pump onto the pump pad. Refer to your BARKO Parts Manual for correct mounting mounting bolts.

  • Page 148: Oil Specifications & Capacities

    It is recommended to change oil after the first 500 hours or 3 months of service, which ever occurs first. Thereafter, and under normal operating conditions BARKO recommends that the oil be changed every 1000 hours or 6 months of service.
  • Page 149 5. 2PD PUMP DRIVE CUT-AWAY ILLUSTRATION DIPSTICK & PLUG VENT DOWEL FITTING WASHER CAP SCREW PLUG INPUT GEAR SEAL BEARING OUTPUT GEAR INPUT HOUSING MAGNETIC DRAIN PLUG OUTPUT HOUSING NOTICE Refer to machine specific BARKO Parts Manuals for pump drive replacement parts. ® 60-11 OPERATOR’S...
  • Page 150 Ÿ ***not all BARKO pumps are shown above CAUTION WARRANTY Before beginning repairs on manufacturer components on your BARKO machine, consult BARKO Service. Unauthorized repairs may void any warranties associated with your BARKO machine or attachment. 1. INTRODUCTION For repair, place the unit in a stable position with the shaft pointing downward. It will be necessary to secure the pump while removing and torquing end covers, controls, and valves.
  • Page 151 Fig-1 2. PUMP SERVICE, REPAIR & TROUBLESHOOTING NOTICE See CHAPTER 60 in your BARKO Service manual for service and repair instructions. Pump settings procedures (if any) will be in Chapter 20 of the service manual and can be machine specific.
  • Page 152 Ÿ ***not all BARKO pumps are shown above CAUTION WARRANTY Before beginning repairs on manufacturer components on your BARKO machine, consult BARKO Service. Unauthorized repairs may void any warranties associated with your BARKO machine or attachment. 1. VANE PUMP DESCRIPTIONS T6 and T7 style Vane Pumps come in either Single (Fig-1), Double (Fig-2) or Triple Unit assemblies.
  • Page 153 Fig-3 2. PUMP SERVICE, REPAIR & TROUBLESHOOTING NOTICE See CHAPTER 60 in your BARKO Service manual for service and repair instructions. Pump settings procedures (if any) will be in Chapter 20 of the service manual and can be machine specific.
  • Page 154 Ÿ 560-02944 90cc 830B SAW Ÿ ***not all BARKO Series 45 pumps are shown above CAUTION WARRANTY Before beginning repairs on manufacturer components on your BARKO machine, consult BARKO Service. Unauthorized repairs may void any warranties associated with your BARKO machine or attachment.
  • Page 155 Fig-1 2. PUMP SERVICE, REPAIR & TROUBLESHOOTING NOTICE See CHAPTER 60 in your BARKO Service manual for service and repair instructions. Pump settings procedures (if any) will be in Chapter 20 of the service manual and can be machine specific.
  • Page 156 THIS PAGE LEFT INTENTIONALLY BLANK...
  • Page 157 INTRODUCTION 65-14 EXPLODED VIEW 65-15 CROSS-SECTION VIEW 65-17 WHEELS & TIRES 65-17 INSPECTION & SERVICE 65-17 WHEEL LUG TORQUE OPERATOR ® 800-65004 1 BANKS AVE • SUPERIOR • WI • USA • www.barko.com (P) 800-544-6532 • (F) 800-772-2448 • Support@barko.com...
  • Page 158 The Drivetrain of your BARKO IWT / WFB contains many components that require routine inspection and maintenance from the operator to ensure safe operation and long life your BARKO machine. This chapter will go over the basics an operator or technician should be familiar with.
  • Page 159 Updated DRIVETRAIN TORQUES- IWT / WFB 06/14/2019 1 SPECIAL TORQUE SPECS FOR IWT / WFB DRIVETRAIN COMPONENTS See Fig-1 torque specifications for IWT / WFB drivetrain components. REAR FRONT Fig-1 Torque Front Axle Bolts to 400 ft-lbs (use anti-seize) Torque Rear Axle Bolts to 252 ft-lbs (use anti-seize) Torque Driveshaft Bolts to 75 ft-lbs (use anti-seize) Torque Transmission Mounting Bolts to 212 ft-lbs (use anti-seize) WARNING...
  • Page 160 Updated PLANETARY AXLES- 1200 & 1400 SERIES 06/14/2019 BARKO Machine Applications for 1200 & 1400 AXLES: BARKO P/N Series BARKO Application 535-04014 1200 930B / 937B REAR Ÿ 535-04225 1200 OSC 160B AC Ÿ 535-04226 1200 FIXED 160B AC Ÿ...
  • Page 161 Updated AXLES- 1200 & 1400 SERIES (continued...) 06/14/2019 F° C° 2. AXLE ASSEMBLY LUBRICATION 2.1 Specifications Use oil viscosity based on the expected air temperature range during the period between oil changes. Preferred Oils: JD HY-GARD Ÿ JD LOW VISCOSITY HY-GARD Ÿ...
  • Page 162 Updated GEARBOX- 2-SPEED 360 06/14/2019 BARKO Machine Applications for 2-SPD 360 GEARBOX: BARKO P/N Gearbox BARKO Application 535-06330 5.46 / 2.14 Ÿ 535-06351 4.85 / 1.59 830B / 930B / 937B Ÿ 1. MAINTENANCE 1.1 Fluid Fill and Drain Locations (Fig-1) Fig-1 OIL FILL &...
  • Page 163 Updated GEARBOX- 2-SPEED 360 (continued...) 06/14/2019 1.2 Service & Inspection Schedule 1st INSPECTION TASK LOCATION FREQUENCY LUBRICANTS REMARKS or SERVICE Oil Level Clean carefully oil 10 whs Monthly see below Check plug magnet Central body standard bevel gears - UTTO (API GL4), or gear: If with limited slip J20/C, MF M1143, or...
  • Page 164 THIS PAGE LEFT INTENTIONALLY BLANK...
  • Page 165 filter and when removing hoses or plumbing. CAUTION WARRANTY Before beginning repairs on manufacturer components on your BARKO machine, consult BARKO Service. Unauthorized repairs may void any warranties associated with your BARKO machine or attachment.
  • Page 166 Updated HYDRAULIC MOTOR- H1B (continued...) 06/14/2019 Keep It Clean Cleanliness is a primary means of assuring satisfactory motor life, on either new or repaired units. Clean the outside of the motor thoroughly before disassembly. Take care to avoid contamination of the system ports. Cleaning parts with a clean solvent wash and air drying is usually adequate.
  • Page 167 Updated HYDRAULIC MOTOR- H1B (continued...) 06/14/2019 1.3 H1 Hydraulic Motor Parts Illustration (continued...) Cross-section of H1 motor with electric two-position control (Fig-2) Fig-2 1. Differential Servo Piston 6. Loop Flushing Shuttle Spool 2. Valve Segment 7. Electric Two-Position Control 3. Bearing Plate 8.
  • Page 168 Updated HYDRAULIC MOTOR- H1B (continued...) 06/14/2019 1.5 H1 Hydraulic Motor Port Locations / Descriptions Port locations proportional control (Fig-4) (M4 on reverse side) (MB on reverse side) System System Port A Port B (Port XA on reverse side) Axial Ported Endcap (M4 on reverse side) System Port A (System Port B...
  • Page 169 Updated HYDRAULIC MOTOR- H1B (continued...) 06/14/2019 2. ADJUSTMENTS 2.1 Threshold Adjustment (while on machine) (Fig-6) 1. Install 600 bar [10,000 psi] gauges to ports M5 and M4. Connect a variable pressure supply to X1 port (0-50 bar). Raise wheels off ground, or disconnect the work function. WARNING Unintended movement of the machine or mechanism may cause injury to the technician or bystanders.
  • Page 170 See Fig-1 for typical exploded view for this style of Hydraulic Spring-loaded Brake. Fig-1 NOTICE Refer to your BARKO Parts and Service Manuals for part numbers and ordering instructions, and service and repair instructions for hydraulic brake service parts. ®...
  • Page 171 Updated HYDRAULIC BRAKE 06/14/2019 2. CUTAWAY VIEW (Fig-2) Fig-2 PRESSURE RELIEF VALVE STATIONARY DISC TAPERED ROLLER BEARING (CONE) ROTATING DISC TAPERED ROLLER BEARING (CUP) GASKET SPACER POWER PLATE RETAINING RING BOLT- HEX SHIM SPINED SHAFT SHIM COMPRESSION SPRING PLUG- PROTECTIVE COMPRESSION SPRING OIL SEAL SPRING RETAINER...
  • Page 172 THIS PAGE LEFT INTENTIONALLY BLANK...
  • Page 173 Updated SERVICE- IWT / WFB WHEEL & TIRE 06/14/2019 BARKO Machine Applications for IWT / WFB TIRES: BARKO P/N Model Barko Application 535-00002 67x34-26 830, 930, 937 Ÿ 537-00704 28L-26 830, 930, 937 Ÿ WARNING Improperly inflated tires can cause excessive heat build-up resulting in blowouts.
  • Page 174 THIS PAGE LEFT INTENTIONALLY BLANK...
  • Page 175 HYDRAULIC OIL 70-6 CHECKING HYDRAULIC OIL 70-6 FILLING HYDRAULIC OIL RESERVOIR 70-7 CHANGING HYDRAULIC OIL 70-9 IWT/WFB FUEL RESERVOIR OPERATOR ® 800-70010 1 BANKS AVE • SUPERIOR • WI • USA • www.barko.com (P) 800-544-6532 • (F) 800-772-2448 • Support@barko.com...
  • Page 176 THIS PAGE LEFT INTENTIONALLY BLANK...
  • Page 177 HYDRAULIC RESERVOIR- IWT / WFB 06/18/2019 1 HYDRAULIC RESERVOIR OVERVIEW (Fig-1) The Hydraulic Reservoir Assembly on the BARKO IWT / WFB is located on the REAR RIGHT of the machine. Fig-1 shows a typical configuration of a hydraulic reservoir layout; your machine may vary.
  • Page 178 Updated HYD RESERVOIR- IWT / WFB (continued...) 06/18/2019 2 RETURN FILTER AY (Fig-2) Keep Hydraulic Fluids Clean! Regular maintenance of filter elements is the key to clean fluid and long component life. Filters do not function when elements are clogged with contaminant to the point of bypass.
  • Page 179 06/18/2019 2.1 Servicing & Replacing Elements (Fig-3) NOTICE Refer to your BARKO Parts Manual for service parts and parts ordering information. See INSPECTION & SERVICE SCHEDULE in Chapter 13 in this manual for filter replacement intervals. Shut down system and relieve all pressure Replace element on diverter/bypass valve in filter line.
  • Page 180 When changing oil viscosity, flush and clean the hydraulic system before adding new oil. See Chapter 13- LUBRICATION & FLUID SPECS for BARKO recommended Hydraulic Oil ISO Viscosity Grades. WARNING Engine must be OFF when filling the hydraulic...
  • Page 181 Updated HYD RESERVOIR- IWT / WFB (continued...) 06/18/2019 3.4 Changing Hydraulic Oil NOTICE See INSPECTION & SERVICE SCHEDULE in Chapter 13 in this manual for hydraulic oil change intervals. 3.4.1 Draining Hydraulic Oil Run the machine until the hydraulic oil reaches operating temperature and retract all hydraulic cylinders getting as much hyd oil in the reservoir.
  • Page 182 THIS PAGE LEFT INTENTIONALLY BLANK...
  • Page 183 Updated FUEL RESERVOIR- IWT / WFB 06/18/2019 The Fuel Reservoir Ay on the BARKO IWT / WFB is located on the REAR LEFT of the machine. See Fig-1 for component of the Fuel Reservoir. FUEL SENDING BACK-UP ALARM UNIT BREATHER...
  • Page 184 THIS PAGE LEFT INTENTIONALLY BLANK...
  • Page 185 If in an enclosed area, vent the exhaust Ÿ to the outside. Do not modify or tamper with the exhaust Ÿ system. Do not idle the engine except as Ÿ necessary. For more information go to www.P65warnings.ca.gov/diesel ® SUPERIOR • WI • USA • www.barko.com...
  • Page 186 ® 1 Banks Avenue • Superior • WI • 54880 Phone: 800-544-6532 • 715-395-6700 Fax: 800-772-2448 • 715-392-9348 Web: www.barko.com Email: Support@barko.com...

Table of Contents