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Summary of Contents for Sodikart Sodi Racing Furia 950
- Page 1 Manuel d'entretien et d'utilisation user maintenance guide MAN_Furia_GB_01...
- Page 2 Avant-propos Ce document a été préparé sur la base des spécifications les plus récentes à la date de publication. Sodikart se réserve toutefois le droit d’apporter des changements afin de maintenir sa politique d’amélioration continue de ses produits.
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Page 3: Table Of Contents
Manuel d'entretien et d'utilisation user maintenance guide Table des matières Table of contents 1 - General ............4 6 - Maintenance..........24 1.1 - Warning ..............4 6.1 - Brakes - Usual maintenance ........ 24 6.1.1 - Fluids and lubricants ......... 24 1.2 - General precautions .......... -
Page 4: General
In order to avoid fire, put the kart at least one ● Do not modify the go-kart. meter away from the buildings. Never leave ● Use original Sodikart parts only. inflammable objects close to the kart. ● For the safety and reliability of the go-kart, it is important to ►... -
Page 5: Meaning Of The Flags
Manuel d'entretien et d'utilisation user maintenance guide 1.3.1 - Meaning of the flags 1.3.2 - Safety stickers Location Green flag Do not apply the throttle before this flag is out Black flag Driver is to proceed to Pit Lane immediately, wait for staff instructions. -
Page 6: Reception
Manuel d'entretien et d'utilisation user maintenance guide 2 - Reception 2.1 - Main components Legend Frame pre-equipped Spoiler Spoiler brackets Nassau panel Fuel tank Steering wheel Rims Left side pod Right side pod 10 Left side pod bracket 111 Right side pod bracket 12 Seat 13 Rear bumper ●... -
Page 7: Tooling For Assembly And Adjustment
Manuel d'entretien et d'utilisation user maintenance guide 2.2 - Tooling for assembly and adjustment 2.3 - Maintenance products Designation Ø Part No 1 Ring centering device(Hub) (*) OU931.010 2 Stub axle screw centering device (*) OU931.006 3 Wrench 4 T-shaped Allen key OU911.001 4 T-shaped Allen key OU911.002... -
Page 8: Assembly
Manuel d'entretien et d'utilisation user maintenance guide 3 - Assembly 3.3 - Assembly of the fuel tank and of the overflow bottle 3.1 - Precautions and recommendations Step 1 ● Tightening torque Ø 6 = 10 to 12 mN. ● Tightening torque Ø 8 = 12 to 23 mN. ●... -
Page 9: Assembly Of The Steering Column And Steering Wheel
Manuel d'entretien et d'utilisation user maintenance guide Step 2 ● See chapter “standard settings” for the assemblies’ dimensions which correspond to the standard setting recommended for your frame. Step 2 Legend Ball joint Legend Overflow bottle Fastener clip Nassau panel support ●... -
Page 10: Assembly Of The Seat
Manuel d'entretien et d'utilisation user maintenance guide Step 4 Ground clearance Legend Legend Seat Support Frame tubes Screw Top of the wheel ● Adjust the bottom of the seat (1) with the lower face of the Steering column frame tubes (2). ●... -
Page 11: Assembly Of The Bodywork
Manuel d'entretien et d'utilisation user maintenance guide 3.6 - Assembly of the bodywork Step 3 ● For screws and nuts references, refer to the spare parts. Step 1 Legend Lower support for Nassau panel Screw ● Tighten the lower support on the frame with the screws (2) Legend and the nuts (3). - Page 12 Manuel d'entretien et d'utilisation user maintenance guide Step 5 Legend Mounting flange spoiler Legend Upper support Spoiler lower support Lower support Front cross member Screw Screw ● Assemble the mounting flange spoiler (1) between the ● Insert the spoiler lower support (1) into the front cross spoiler upper support (2) and the spoiler lower support (3) member of the frame (2).
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Page 13: Mounting The Rear Protections
Manuel d'entretien et d'utilisation user maintenance guide Step 9 Step 2 Legend Legend Nassau panel Bumper support Lower support Bumper Upper support Screw + nut Screw + nut ● Tighten the nassau panel (1) on its supports (2) and (3) with screws, nuts, and washers. -
Page 14: Commissioning
Manuel d'entretien et d'utilisation user maintenance guide 4 - Commissioning 4.1 - Safety instructions to the pilots ► Your kart can only be driven on a track approved by CIK/FIA, or your local federation and by a driver who is in possession of a valid membership card of the kart’s federation of his own country. -
Page 15: Adjustments
Manuel d'entretien et d'utilisation user maintenance guide 5 - Adjustments 5.1 - Standard adjustments Dry track Wet track Stub axle height A = 8 mm A = 10 mm B = 6 mm B = 4 mm Front tracking width A = 5 rings inside (25 mm) A = 8 rings inside (40 mm) B = 60 mm... - Page 16 Manuel d'entretien et d'utilisation user maintenance guide Dry track Wet track Position of steering tie rods ends Position of seat A = Lower face of the tubes + 2 A = Lower face of the tubes + 2 sprocket (8 mm) sprocket (8 mm) B = 855 mm ±...
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Page 17: Adjustment Of Front Wheels
Manuel d'entretien et d'utilisation user maintenance guide 5.2 - Adjustment of front wheels 5.2.2 - Adjustment of front wheel height 5.2.1 - Adjustment of front tracking width The adjustment of the front width is realized with several spacers (spacer of 10 mm, and spacer of 5 mm for each stub axle), and 3 hubs type (short hub: 50 mm, standard hub: 60 mm or long hub: 75 mm). -
Page 18: Adjustment Of The Caster
Manuel d'entretien et d'utilisation user maintenance guide 5.2.3 - Adjustment of the caster Adjustment of the caster - Low Front Description of the eccentric. Front Rear Rear Eccentrics on top: ● The mark is positioned on the opposite side of the screw. Legend (Towards the rear of the chassis). -
Page 19: Adjustment Of The Camber
Manuel d'entretien et d'utilisation user maintenance guide 5.2.4 - Adjustment of the camber Camber - More negative Front ● Use the eccentrics at the bottom. Description of the eccentric. Front Rear Eccentrics at the bottom: ● The mark is positioned towards the inside of the chassis. Standard adjustment Rear ●... -
Page 20: Quick Adjustment Of Caster/Camber Pill
Manuel d'entretien et d'utilisation user maintenance guide 5.2.5 - Quick adjustment of caster/camber pill 5.2.6 - Front wheel alignment A = B ● Remove the 2 screws. ● Unlock axle of the front stub. Legend Wheel alignment disk Tie rod nut and lock nut Steering wheel in straight position Maximum steering angle position Steering wheel fully turned position... -
Page 21: Adjustment Of Tie Rods
Manuel d'entretien et d'utilisation user maintenance guide 5.2.7 - Adjustment of tie rods ● Turn the steering wheel to put stub axle in position (4), measure the dimension C. ● Turn the wheels in the opposite direction and measure the dimension C for the second wheel. -
Page 22: Adjustment Of Rear Wheels
Manuel d'entretien et d'utilisation user maintenance guide 5.3 - Adjustment of rear wheels 5.3.2 - Position of rear axle 5.3.1 - Adjustment of hubs On most tracks, the correct axle position is middle position. This corresponds to a low position of the chassis relative to Legend the ground. -
Page 23: Adjustment Of Seat
Manuel d'entretien et d'utilisation user maintenance guide 5.4 - Adjustment of seat The position of the centre of gravity has also a key influence on the behaviour of the kart. One can monitor this centre of gravity by changing the position of the seat. -
Page 24: Maintenance
Do not use any oil-based lubricant, which would cause swelling of the rubber parts. SODIKART recommends the use of DOT 4 brake fluid (refer to the ITAKA web site for product references) and recommends that the disc and pads should be cleaned using brake cleaner only (refer to the ITAKA web site for product references). -
Page 25: Frequency Of Cleaning And Maintenance
Manuel d'entretien et d'utilisation user maintenance guide 6.1.2 - Frequency of cleaning and maintenance Before After 1 After 3 After 5 meeting or meeting or meeting or soon as session 100 km 300 km 500 km required Checking the brake fluid level Replacing the brake fluid Checking the brake pads for wear Replacing the brake pads... -
Page 26: Replacing Brake Pads On The D24 2-Piston Calipers
Manuel d'entretien et d'utilisation user maintenance guide 6.1.3 - Replacing brake pads on the D24 2-piston 6.1.4 - Adjusting the gap between the pads and the calipers disc Loctite 648 1 mm 4 Nm 1 mm Legend Legend Adjustment screw Adjustment screw Return screw Disc... -
Page 27: Tightness Of The Brake Hose Screew
● To bleed your brake system more rapidly, especially for a big fleet, we recommend the priming system SODIKART (Ref. OU951.002). ● Store the used brake fluid in labelled containers until it is collected by a specialist waste disposal company. -
Page 28: Cleaning
Manuel d'entretien et d'utilisation user maintenance guide 6.1.8 - Cleaning Brakes should be cleaned using a dry cloth and brake cleaner only. Do not use WD40 or other greasy products to clean the callipers and brake discs. ► If WD-40 or a similar cleaning product is splashed on the brake disc or calliper, braking will be less efficient or possibly totally ineffective for a few revolutions. -
Page 29: Brakes - Workshop Maintenance
Manuel d'entretien et d'utilisation user maintenance guide 6.2 - Brakes - Workshop maintenance 6.2.1 - Replacing calliper seals / 2 piston caliper pistons D24 This operation must be performed by a Sodikart dealer. Removing Legend 11 Snap ring 12 Piston stop 13 O-ring ●... - Page 30 ● Reinstall brake pads (refer to the section on Cleaning/ Replacement of rear brake pads). ● Always use new seals and clips. ● Replace any defective parts, using only original SODIKART parts. ● Install a new set of pads after any servicing of the callipers. 01/2019 MAN_Furia_GB_01...
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Page 31: Replacing Master Cylinder Seals And Pistons
Manuel d'entretien et d'utilisation user maintenance guide 6.2.2 - Replacing master cylinder seals and pistons Reassembly PFG110 This operation must be performed by a Sodikart dealer. Removing Legend Piston Gasket Seal ● Apply PFG110 grease to the gasket (6) and the seal (7). -
Page 32: Tyres
Grease ● Replace any defective parts, using only Tyre iron original SODIKART parts. ● Place the kart on a trolley. ● Place the wheel on a tyre remover (OU942.002). ● Take the new tyre and grease the tyre (grease LU823.003 (5)) in order to make assembly and removal easier. -
Page 33: Cleaning The Chassis
Manuel d'entretien et d'utilisation user maintenance guide 6.4 - Cleaning the chassis ● Always change the whole set whenever a tyre is changed (fronts, rears, or all the set). The cleaning of the chassis and its components is to be done ●... -
Page 34: Maintenance Summary
Manuel d'entretien et d'utilisation user maintenance guide 7 - Trouble shooting 6.5 - Maintenance summary 6.5.1 - Bolting 7.1 - The kart will not brake Before each use, check the state of the screws and bolts. Pay 1. Is the brake pedal free? a special attention to the ones directly linked to the safety of 2. -
Page 35: Index
Manuel d'entretien et d'utilisation user maintenance guide 8 - Index seat ..................23 Seat ................... 6, 10 Axle..................22 Side pod ................6, 11 Spoiler ................6, 11 Ball joint ................... 9 Steering column..............8, 10 Brake bleeding system ............7 Steering wheel ................. - Page 36 Manuel d'entretien et d'utilisation user maintenance guide Track: Trial: Pilot: Date: Time: TRACK CHASSIS State of the track: Stub axle height: Temperature: Caster / Camber: Parallelism: ENGINE Seat position: Carburator type: ● Height: ● Distance axle: Adjustments: ● Distance fork: Exhaust type: Masses: Gear ratio:...
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