Cattron Remtron 21T10 User Manual
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Cattron Remtron 21T10 User Manual

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Summary of Contents for Cattron Remtron 21T10

  • Page 1 ® Remtron Engineered Systems User Manual...
  • Page 2 Cattron Holdings, Inc., or any of its affiliates or agents shall not be liable for incidental or consequential damages of any kind. All Cattron products are sold pursuant to the Terms and Conditions of Sale, a copy of which will be furnished upon request. When used as a tradename herein, Cattron means Cattron Holdings, Inc.

  • Page 3: Table Of Contents

    ® Remtron Engineered Systems User Manual Contents 1. Warnings ................................6 2. FCC Compliance Statement ..........................7 3. Safety Rules .................................8 3.1 Installation ..............................8 3.2 Personal Safety ............................8 3.3 Care ................................8 4. Introduction................................9 4.1 Purpose ..............................9 4.2 Scope................................9 4.3 Important Safety Rules ..........................9 5.
  • Page 4 ® Remtron Engineered Systems User Manual 6.4 Installation Procedure – 21R14A Receiver ..................... 20 6.4.1 Power/Control Wiring ........................... 20 6.5 Installation Procedure – 21R22 Receiver ....................24 6.5.1 Power/Control Wiring ........................... 24 6.5.2 21R14A Installation Testing ......................... 27 6.5.3 21R22 Installation Testing ........................27 6.6 Installation Procedure –...
  • Page 5 ® Remtron Engineered Systems User Manual Certifications ..............................46 Appendix II: Receiver Specifications ........................47 Certifications ..............................48 9M02-9028-A021-EN Version 4.0...

  • Page 6: Warnings

    Read all safety rules and warnings before installing and operating this system. WARNING The use of unapproved components or accessories in the systems sold by Cattron and its subsidiaries is strictly prohibited. Unapproved components are defined as any component not inspected and sold by Cattron.

  • Page 7: Fcc Compliance Statement

    ® Remtron Engineered Systems User Manual FCC Compliance Statement ® The CommandPro Series receivers have been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation.

  • Page 8: Safety Rules

    ® Remtron Engineered Systems User Manual Safety Rules WARNING Read all instructions. Failure to follow these rules can result in serious personal injury. Installation • GROUND THE RECEIVER CASE. In order to ensure safety of the system, firmly connect the receiver case to earth ground •...

  • Page 9: Introduction

    Scope Information is included on all types of Cattron transmitters and receivers used in industrial applications. Refer to the detailed information contained in each section for your particular equipment. The transmitters covered in this manual contain enhanced features that expand the types of applications for the systems.
  • Page 10 User Manual 21T10(A) 21T14(A) 21T18(A) 21T20 21T23 21T34A 21T44A 21T54A Stepped Lever Control Proportional Joystick Control Transmitter Transmitter Lever Control Transmitter T08C 21T74A Remotely Operated Transmitter Custom Lever Control Transmitter Figure 1: Cattron CommandPro ® Engineered Systems Transmitters 9M02-9028-A021-EN Version 4.0...
  • Page 11 ® Remtron Engineered Systems User Manual 22R08A 21R14A 8 Function Receiver 14 Function Receiver 21R22 22 to 66 Function Receiver Figure 2: Cattron CommandPro ® Engineered Systems Receivers 9M02-9028-A021-EN Version 4.0...

  • Page 12: Operations

    User Manual Operations ® Cattron CommandPro Wireless Control Systems are designed to control industrial machinery. These rugged controls are built to survive the wear and tear of life in factories, mills and foundries. These systems comply with operation requirements under Part 15 of the FCC Rules and Regulations. This means that neither the operator nor the company need apply or register for a license to operate this equipment.

  • Page 13: Command Format

    (described in the next section). 5.1.5 Safety Safety and loss of control prevention are very important issues at Cattron. We use a unique identification (ID) code for each user. There are provisions in our system for 65,535 individual codes. Each transmission includes a CRC check sum, which is a polynomial created by factoring all of the previous bits transmitted.

  • Page 14: Transmitter Operation And Features

    ® Remtron Engineered Systems User Manual Transmitter Operation and Features WARNING Do not operate the system until you are familiar with radio-controlled operation. If you are not familiar with radio-controlled operation, contact your supervisor before attempting to use the radio control system.

  • Page 15: Commands

    ® Remtron Engineered Systems User Manual Commands 5.5.1 Command Switches The command switches are labeled according to their function. • If two commands that conflict with each other are attempted, in most cases no function results. In the case of ON/OFF functions, OFF predominates •...
  • Page 16 ® Remtron Engineered Systems User Manual Key Switch (Optional): The key switch option can prevent the use of the transmitter by unauthorized personnel. The key switch is electrically connected between the battery and the electronics so that all power is removed when the switch is in the OFF position.

  • Page 17: Status Indicators

    LED Indication Possible Cause Transmitter is off – switch transmitter ON LED is off Batteries are dead – replace batteries Transmitter failure – contact Cattron at www.cattron.com/contact service LED flashes at low rate Transmitter is operating in a normal mode...

  • Page 18: Installation

    Check all the components to confirm that they are the components you ordered for your system and that they are in good condition. If any components are missing, or if any are not in good condition, contact Cattron at www.cattron.com/contact WARNING READ ALL INSTRUCTIONS.

  • Page 19: Receiver Location

    ® Remtron Engineered Systems User Manual Figure 4: Antenna Clearance 6.2.2 Receiver Location To ensure safe and reliable system operation, the following items must be considered when selecting a location for mounting the receiver: • Install the receiver in an environment where the ambient temperature during operation does not drop below -20º...

  • Page 20: Installation Wiring

    Cattron receivers are normally prewired for the most widely used control systems. Specific installations may require rewiring the relay ‘commons’. When connecting the Cattron receiver assembly to a power source that has large amounts of interference (noise) generated by motors and/or contactors, use noise suppression devices (snubbers) to prevent noise from triggering the receiver’s safety shutdown programming.
  • Page 21 ® Remtron Engineered Systems User Manual WARNING Before starting this installation, ensure that the crane power has been disconnected and that all applicable safety precautions are followed. Use the following steps to install the wiring to the receiver board and/or control transfer switch: 1.
  • Page 22 ® Remtron Engineered Systems User Manual Figure 6: 21R14A Receiver 9M02-9028-A021-EN Version 4.0...
  • Page 23 ® Remtron Engineered Systems User Manual Figure 7: Typical 21R14A Power/Control Wiring 9M02-9028-A021-EN Version 4.0...

  • Page 24: Installation Procedure - 21R22 Receiver

    ® Remtron Engineered Systems User Manual Installation Procedure – 21R22 Receiver Figure 8 Figure Refer to 6.5.1 Power/Control Wiring The transfer switch is wired so that the crane’s Main Line Contactor (MLC) is controlled by the radio MLC and OPR relays when it is in the radio position and by the pendant controls when the switch is in the pendant position. Figure 9 Refer to for typical input control wiring for 21R22 receivers.
  • Page 25 ® Remtron Engineered Systems User Manual Figure 8: 21R22 Receiver Note: For R30 and R52 configurations, you must connect a Relay Expansion Board to the proper control voltage. 9M02-9028-A021-EN Version 4.0...
  • Page 26 ® Remtron Engineered Systems User Manual Figure 9: Typical 21R22 Power/Control Wiring 9M02-9028-A021-EN Version 4.0...

  • Page 27: 21R14A Installation Testing

    ® Remtron Engineered Systems User Manual 6.5.2 21R14A Installation Testing Before putting the system into service, perform the following testing procedure: 1. Apply power to the receiver. Figure 2. Verify that the POWER LED turns ON. Refer to 3. Turn the transmitter to ‘ON’. 4.

  • Page 28: Installation Procedure - Safe-T-Range (21R22Cr)

    Figure 11: 21R22 Status LED Indicators – Transmitter ON Installation Procedure – SAFE-T-RANGE (21R22CR) Cattron's ‘Safe-T-Range™’ is the latest advancement in wireless crane controls. ‘Safe-T-Range™’ keeps the operator within a predetermined distance from the crane, thus increasing safety in the workplace. Using an advanced panel antenna design along with programmable logic, a ‘Safe-T-Range™’-equipped receiver draws an...

  • Page 29: 21R22Cr Installation Testing

    Use low loss cables to connect the antenna to the receiver if the cable run is in excess of 18 feet. Use Cattron Part Number’s 600038-01 (9 ft), 600038-02 (18 ft), or 600048- (length in 25 ft. increments) for up to 100 feet of antenna extension cable.

  • Page 30: Installation Procedure - 22R08A

    ® Remtron Engineered Systems User Manual Figure 13: Control Range Circuit Board on 21R22CR Receiver Installation Procedure – 22R08A Refer to Error! Reference source not found.. 6.7.1 22R08A Power/Control Wiring The following chart provides instructions for making power connections, depending on the system. System Power Connections 120/240/24 VAC...
  • Page 31 ® Remtron Engineered Systems User Manual Figure 14: 22R08A Receiver 9M02-9028-A021-EN Version 4.0...

  • Page 32: 22R08A Output Relay Connections

    Total sustained current must not exceed 10 A for relays K5 through K8. Note: When connecting to inductive loads such as relay coils and motors, Cattron recommends that snubbers be placed across the load in order to ensure reliability and long life of the output relay contacts.
  • Page 33 ® Remtron Engineered Systems User Manual Figure 15: 22R08A Series Receiver Relay Output Connections 9M02-9028-A021-EN Version 4.0...

  • Page 34: Maintenance & Troubleshooting

    Engineered Systems User Manual Maintenance & Troubleshooting Monthly Inspection Cattron recommends performing the following tasks once a month: • Inspect the transmitter for damage to the keypad and case • Inspect all electrical and antenna connections to ensure they are clean and tight •...

  • Page 35: Transmitter Repair

    LED is off Transmitter is off Press ON/ALARM button Batteries are dead Replace batteries Transmitter failure Contact Cattron at www.cattron.com/contact LED cycles on-off (½ second Batteries getting low Change batteries at the next convenient on and ½ second off) opportunity LED flashes Red/Green (‘A’...

  • Page 36: Changing The Transmitter Id Code

    3. Close the door and tighten the thumb screw. 7.3.4 Changing the Transmitter ID Code Figure 16 Changing the ID Code requires use of a Cattron RAC16 Series programmer. Refer to for the handheld transmitters. 1. Confirm that the batteries are in good condition (refer to Transmitter Troubleshooting).
  • Page 37 ® Remtron Engineered Systems User Manual Figure 16: Handheld Transmitters - Access to Batteries and Programming Plug 9M02-9028-A021-EN Version 4.0...

  • Page 38: Transmitter Spare Parts List

    ® Remtron Engineered Systems User Manual Transmitter Spare Parts List 7.4.1 Handheld Transmitters When requesting spare parts, please contact Cattron at www.cattron.com/contact and provide your transmitter model and serial number in the first instance. Item Part Number Spare Transmitter (complete) Use Model No./Serial No.

  • Page 39: Receiver Troubleshooting

    ® Remtron Engineered Systems User Manual Receiver Troubleshooting 7.5.1 General Figure Figure 8, and Refer to Error! Reference source not found. for the receiver layouts. The 21R14A, 21R22, and the 22R08A have diagnostic LEDs plus a LED for each output relay to aid in isolating a problem if one occurs.
  • Page 40 ® Remtron Engineered Systems User Manual ® Follow these steps when troubleshooting the CommandPro receivers. 1. Check the POWER indicator. If POWER is not illuminated: a. Make sure the power switch on the right side of the receiver cabinet is in the ON position. b.

  • Page 41: Receiver Repairs

    5. Reassemble in reverse order. 7.6.3 Changing the Receiver ID Code Changing the ID Code requires use of a Cattron RAC16 series programmer. 1. Attach the programming plug to the 6-pin connector on the receiver circuit board. Verify the ID Code is displayed.

  • Page 42: Receiver Spare Parts List

    600048-01, -02, -03, -04 Fuse - GMC ¼ Amp 250V 458028 Fuse - GMC ¾ Amp 250V 458029 For all other Receiver Spare Part Numbers, please contact Cattron at and reference the www.cattron.com/contact unit Model and Serial Number. 9M02-9028-A021-EN Version 4.0...

  • Page 43: Warranty Statement

    ® Remtron Engineered Systems User Manual Warranty Statement For service and repairs, go to www.cattron.com/contact 9M02-9028-A021-EN Version 4.0...

  • Page 44: Ce Declaration Of Conformity

    ® Remtron Engineered Systems User Manual CE Declaration of Conformity Hereby Cattron declares that the radio equipment is in compliance with Directive 2014/53/EU. View the EU Declaration of Conformity document at www.cattron.com .  9M02-9028-A021-EN Version 4.0...

  • Page 45: Appendix I: Transmitter Specifications

    ® Remtron Engineered Systems User Manual Appendix I: Transmitter Specifications Item Detail Operating frequency band 902–928 MHz Channel spacing 300 KHz Modulation Digital Frequency Modulation based on Manchester Code. Contains 16- bit address plus 16-bit CRC check Power, input AA cell batteries (Alkaline recommended) Output power Meets FCC Part 15 requirements for license-free operation Antenna...

  • Page 46: Certifications

    ® Remtron Engineered Systems User Manual Certifications Model FCC ID# Industry Canada Certification # 21T10A CN2810A 1007A-810A 21T14A CN2814A 1007A-814A 21T18A CN2818A 1007A-818A 21T20 EGT820TX 249 710 31891 21T23 EGT823TX 249 710 31892 21T34A EGT834TX 249 710 31890 21T44A EGT844TX 249 710 31889 21T54A EGT854TX...

  • Page 47: Appendix Ii: Receiver Specifications

    ® Remtron Engineered Systems User Manual Appendix II: Receiver Specifications Item Detail Operating frequency band 902 - 928 MHz Channel spacing 300 KHz Modulation Digital Frequency Modulation based on Manchester Code. Contains 16-bit address plus 16-bit CRC check Receiver Type Dual Conversion FM Sensitivity 1 µV usable...

  • Page 48: Certifications

    ® Remtron Engineered Systems User Manual Certifications Model FCC ID# Industry Canada Certification # 21R14A 249 710 31887 21R22 249 710 32139A 22R08A 249 710 32139A Note: (1) Self Certified for operation under Part 15 of the FCC rules. 9M02-9028-A021-EN Version 4.0...
  • Page 49 Due to continuous product improvement, the information provided in this document is subject to change without notice. Cattron Support For remote and communication control systems support, parts and repair, or technical support, visit us online at: www.cattron.com/contact Cattron North America Inc., 655 N River Rd NW, Suite A, Warren, OH 44483 9M02-9028-A021-EN Version 4.0...

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