Ventrac Collection Vacuum RV600 Operator's Manual & Parts Drawings
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Ventrac Collection Vacuum RV600 Operator's Manual & Parts Drawings

Ventrac Collection Vacuum RV600 Operator's Manual & Parts Drawings

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Operator's Manual
& Parts Drawings
Collection Vacuum
Model RV600
Revised 02/04/20
09.10057 Rev. 01

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Summary of Contents for Ventrac Collection Vacuum RV600

  • Page 1 Operator’s Manual & Parts Drawings Collection Vacuum Model RV600 Revised 02/04/20 09.10057 Rev. 01...
  • Page 2 To the Owner Contact Information and Product Identification If you need to contact an authorized Ventrac dealer for information on servicing your product, always provide the product model and serial numbers. Please fill in the following information for future reference. See the picture(s) below to find the location of the identification numbers.

  • Page 3: Table Of Contents

    TABLE OF CONTENTS INTRODUCTION PAGE 5 Product Description ..........................5 Why Do I Need an Operator’s Manual? ....................5 Using Your Manual ..........................6 Manual Glossary ............................6 SAFETY PAGE 7 Safety Decals ............................7 General Safety Procedures ........................9 Training Required ...........................9 Personal Protective Equipment Requirements ..................9 Operating Safely ............................9 Preventing Accidents ..........................10 Keep Riders Off ............................10...
  • Page 4 TABLE OF CONTENTS SERVICE PAGE 21 Cleaning and General Maintenance.....................21 Servicing the Collection System with the Bin in the Raised Position ...........21 Tractor Tire Pressure ...........................21 Automatic Engine Shut-off Switch ......................21 Changing Engine Oil ..........................22 Servicing Air Filter Elements ........................22 Servicing Fuel Filter ..........................23 Servicing Air Cooling System .......................23 Service &...

  • Page 5: Introduction

    Ventrac dealer for a replacement. When using a Ventrac attachment, be sure to read and follow the safety and operating instructions of both the power unit and the attachment being used to ensure the safest operation possible.

  • Page 6: Using Your Manual

    Manual Glossary Power Unit A Ventrac tractor or other Ventrac engine powered device that may be operated by itself or with an attachment or accessory. Attachment A piece of Ventrac equipment that requires a Power Unit for operation.

  • Page 7: Safety

    SAFETY SAFETY Safety Decals The following safety decals must be maintained on your RV600 Collection System. Keep all safety decals legible. Remove all grease, dirt, and debris from safety decals and instructional labels. If any decals are faded, illegible, or missing, contact your dealer promptly for replacements. When new components are installed, be sure that current safety decals are affixed to the replacement components.
  • Page 8 SAFETY Decal Description Part Number Quantity Danger, Pinching Hazard 00.0102 Warning - High Pressure Fluid Hazard 00.0103 Danger - Explosion Hazard 00.0121 Danger - Thrown Object Hazard 00.0122 Warning - Read Owner’s Manual 00.0217 Warning - Do Not Reach 00.0219 Warning - General Safety 00.0220 Danger - RV600...

  • Page 9: General Safety Procedures

    SAFETY General Safety Procedures for Ventrac Power Units, Attachments, & Accessories Training Required • The owner of this machine is solely responsible for properly training the operators. • The owner/operator is solely responsible for the operation of this machine and prevention of accidents or injuries occurring to him/her- self, other people, or property.

  • Page 10: Preventing Accidents

    SAFETY SAFETY General Safety Procedures for Ventrac Power Units, Attachments, & Accessories Operating Safely (continued) • Do not leave machine unattended while it is running. • Always park the machine on level ground. • Always shut off engine when connecting attachment drive belt to the power unit.

  • Page 11: Operating On Slopes

    SAFETY General Safety Procedures for Ventrac Power Units, Attachments, & Accessories Operating On Slopes • Slopes can cause loss-of-control and tip-over accidents, which can result in severe injury or death. Be familiar with the emergency parking brake, along with the power unit controls and their functions.

  • Page 12: Maintenance

    • If the power unit, attachment, or accessory requires repairs or adjustments not instructed in the opera- tor’s manual, the power unit, attachment, or accessory must be taken to an authorized Ventrac dealer for service. • Never perform maintenance on the power unit and/or attachment if someone is sitting in the operator’s seat.

  • Page 13: Hydraulic Safety

    SAFETY General Safety Procedures for Ventrac Power Units, Attachments, & Accessories Hydraulic Safety • Make sure all hydraulic connections are tight and all hydraulic hoses and tubes are in good condition. Repair any leaks and replace any damaged or deteriorated hoses or tubes before starting the machine.

  • Page 14: Engine And Blower Fan Safety

    SAFETY RV600 Safety Procedures Engine and Blower Fan Safety • Rotating fan blades may cause personal injury. Never operate the RV600 collection system with the hose removed, the inlet duct removed, or the collection bin in the raised position. Always remove the ignition key and ensure that all moving parts have stopped rotating before servicing.

  • Page 15: Operational Controls

    OPERATIONAL CONTROLS Ignition Key Switch (A) 1. Off or Stop Position - Shuts off the collection system engine. 2. On or Run Position - Engine run position. 3. Start - When key is turned to the start position, the starter will engage.

  • Page 16: Daily Inspection

    GENERAL OPERATION Daily Inspection tractor tire pressure, and attachment on the front of the tractor can affect the height of the tractor hitch.) 2. Install the pin (D) to couple the tractor hitch to the collection system hitch. Always set the parking brake, shut off the tractor On tractors equipped with standard hitch, install and collection system engines, remove the tractor pin in location Y.

  • Page 17: Attaching - Fast Connect System With Docking Station

    GENERAL OPERATION Attaching - Fast Connect System with 6. Connect the battery cable to the quick connect plug located to the left of the hydraulic couplers. Docking Station 1. Back the tractor hitch (A) into the collection sys- tem hitch (B). (NOTE: Tractors with 3 point hitch require the removal of the 3 point hitch lift arms.) 7.

  • Page 18: Detaching - Pin Connect Hitch System

    GENERAL OPERATION 6. Connect the battery cable to the quick connect 9. Connect the suction hose to the collection boot. plug located to the left of the hydraulic couplers. Fasten the clamp in place to secure the suction hose to the collection boot. Detaching - Pin Connect Hitch System 7.

  • Page 19: Detaching - Fast Connect System With Docking Station

    GENERAL OPERATION 8. Remove the retainer pins from the roll bar 7. Disconnect the battery cable. latches, release the latches, and unhook the 8. Remove the retainer pins from the roll bar latches from the roll bar mounts. latches, release the latches, and unhook the 9.

  • Page 20: Mowing Speed

    GENERAL OPERATION Mowing Speed Emptying the Collection Bin When using the collection system, travel speed will 1. When it is time to empty the collection bin, typically need to be slower than when mowing with- shut off the tractor PTO and slow the collection out the collection system.

  • Page 21: Service

    SERVICE SERVICE Cleaning and General Maintenance Loosen the nuts (A) that secure the switch and adjust the switch location so that the engine shut-off occurs For best results, and to maintain the finish of the when directed. RV600, clean or wash the equipment to remove accumulated clippings, leaves, or dirt when the job is finished.

  • Page 22: Changing Engine Oil

    SERVICE Changing Engine Oil Servicing Air Filter Elements AVOID ENGINE DAMAGE! ENVIRONMENTAL HAZARD! When removing the air filter element, an opening Oil is hazardous to the environment. Dispose of oil directly to the internal parts of the engine is created. in an approved container at a proper recycle center.

  • Page 23: Servicing Fuel Filter

    SERVICE Servicing Fuel Filter Servicing Air Cooling System Accumulated dirt or debris on the engine can restrict air flow and cause the engine to overheat, resulting in poor performance and reduced engine life. AVOID PERSONAL INJURY! Use a brush or dry cloth to remove debris from the Avoid personal injury and/or death from fumes, fire finger guard (A).

  • Page 24: Maintenance Schedule

    SERVICE Maintenance Schedule Maintenance Checklist Service - 24...

  • Page 25: Storage

    SERVICE Storage Preparing the Collection System Engine for Storage Gasoline and its vapors are extremely flammable and explosive. When storing gasoline or equipment with fuel in tank, store away from furnaces, stoves, water heaters, or other appliances that have pilot lights or other ignition sources because they can ignite gasoline vapors.

  • Page 26: Specifications

    Recommended for 4000 series tractors 4200-*EB2555 and higher or 4100-*EC1501 and higher. Two sets of rear hydraulic quick couplers are required to operate the RV600. The RV600 Collection System can not be used with the Ventrac Cab. Specifications - 26...

  • Page 27: Parts

    PARTS Electrical Diagram 14 Ga Black - Ground 12 Ga Red - Supply 14 Ga Green w/Yellow Stripe - Solenoid Trigger 14 Ga Brown - Ignition Shut-off 18 Ga Red Hour Meter 14 Ga Black Shut-off Switch Ignition Switch 20 Amp Fuse Solenoid Battery Cable Connector...

  • Page 28: Bin - Front Panel

    PARTS ILLUSTRATED DRAWING Bin - Front Panel Illustrated Parts - 28...
  • Page 29 PARTS Bin - Front Panel REF. PART NO. DESCRIPTION QTY. 1 ..60.1011 ....PANEL, COLLECTION BIN TOP/FRONT ........1 2 .

  • Page 30: Bin - Left Side Panel

    PARTS ILLUSTRATED DRAWING Bin - Left Side Panel Illustrated Parts - 30...
  • Page 31 11 ..N/A ..... . .DECAL, VENTRAC SERIAL NO. PLT..

  • Page 32: Bin - Right Side Panel

    PARTS ILLUSTRATED DRAWING Bin - Right Side Panel Illustrated Parts - 32...
  • Page 33 PARTS Bin - Right Side Panel REF. PART NO. DESCRIPTION QTY. 1 ..64.1352 ....MOUNT, BIN LIFTING RIGHT ..........1 2 .

  • Page 34: Bin - Floor And Window

    PARTS ILLUSTRATED DRAWING Bin - Floor and Window Illustrated Parts - 34...
  • Page 35 PARTS Bin - Floor and Window REF. PART NO. DESCRIPTION QTY. 1 ..60.1014 ....PANEL, COLLECTION BIN FLOOR ......... . 1 2 .

  • Page 36: Bin Door And Latch

    PARTS ILLUSTRATED DRAWING Bin Door and Latch Illustrated Parts - 36...

  • Page 37: 64.1352

    22 ..00.0189 ....DECAL, VENTRAC ORBITAL ..

  • Page 38: Door Hydraulics

    PARTS ILLUSTRATED DRAWING Door Hydraulics Illustrated Parts - 38...

  • Page 39: 99.Sf04

    PARTS Door Hydraulics REF. PART NO. DESCRIPTION QTY. 1 ..43.010 .....ROD END, 5/8 SPHERICAL ..........2 2 .

  • Page 40: Main Frame And Lift Frame

    PARTS ILLUSTRATED DRAWING Main Frame and Lift Frame Illustrated Parts - 40...

  • Page 41: 99.Sf06

    PARTS Main Frame and Lift Frame REF. PART NO. DESCRIPTION QTY. 1 ..62.1282 ....FRAME, MAIN RV600 ............1 2 .

  • Page 42: Bin Lift Hydraulics

    PARTS ILLUSTRATED DRAWING Bin Lift Hydraulics Illustrated Parts - 42...
  • Page 43 PARTS Bin Lift Hydraulics REF. PART NO. DESCRIPTION QTY. 1 ..23.0144 ....CYLINDER, 1-1/2” X 14” ........... . 2 2 .

  • Page 44: Rollbar Mount

    PARTS ILLUSTRATED DRAWING Rollbar Mount Illustrated Parts - 44...
  • Page 45 PARTS Rollbar Mount REF. PART NO. DESCRIPTION QTY. 1 ..47.0273 ....LATCH, OVER CENTER DJUSTABLE ........2 2 .

  • Page 46: Engine And Guard

    PARTS ILLUSTRATED DRAWING Engine and Guard Illustrated Parts - 46...
  • Page 47 PARTS Engine and Guard REF. PART NO. DESCRIPTION QTY. 1 ..62.1307 ....BUMPER, ENGINE/FAN GUARD ..........1 2 .

  • Page 48: Engine Controls & Electrical Components

    PARTS ILLUSTRATED DRAWING Engine Controls & Electrical Components Illustrated Parts - 48...
  • Page 49 PARTS Engine Controls & Electrical Components REF. PART NO. DESCRIPTION QTY. 1 ..32.0096 ....HARNESS, WIRE - RV600 (NOT SHOWN) ........1 2 .

  • Page 50: Battery Cable Connector

    PARTS ILLUSTRATED DRAWING Battery Cable Connector Illustrated Parts - 50...
  • Page 51 PARTS Battery Cable Connector REF. PART NO. DESCRIPTION QTY. 1 ..64.1433 ....PLATE, BATTERY CONNECTOR MOUNT ........1 2 .

  • Page 52: Fan And Upper Chute

    PARTS ILLUSTRATED DRAWING Fan and Upper Chute Illustrated Parts - 52...
  • Page 53 PARTS Fan and Upper Chute REF. PART NO. DESCRIPTION QTY. 1 ..60.1038 ....DUCT, COLLECTION BIN RV ..........1 2 .

  • Page 54: Vacuum Hose And Support Arm

    PARTS ILLUSTRATED DRAWING Vacuum Hose and Support Arm Illustrated Parts - 54...
  • Page 55 PARTS Vacuum Hose and Support Arm REF. PART NO. DESCRIPTION QTY. 1 ..60.1040 ....DUCT, FAN INLET RV ........... . . 1 2 .

  • Page 56: Storage Stand With Casters

    PARTS ILLUSTRATED DRAWING Storage Stand with Casters Illustrated Parts - 56...
  • Page 57 PARTS Storage Stand with Casters REF. PART NO. DESCRIPTION QTY. 1 ..62.1311 ....STAND, STORAGE LEG ........... 2 2 .

  • Page 58: 70.8090 Hm602 Discharge Boot

    PARTS ILLUSTRATED DRAWING 70.8090 HM602 Discharge Boot Illustrated Parts - 58...
  • Page 59 PARTS 70.8090 HM602 Discharge Boot REF. PART NO. DESCRIPTION QTY. 1 ..62.1305 ....BOOT, COLLECTION HM602 ..........1 2 .

  • Page 60: 70.8091 Hm/Hp722 Discharge Boot

    PARTS ILLUSTRATED DRAWING 70.8091 HM/HP722 Discharge Boot Illustrated Parts - 60...
  • Page 61 PARTS 70.8091 HM/HP722 Discharge Boot REF. PART NO. DESCRIPTION QTY. 1 ..05.0119 ....WASHER, NYLON ............2 2 .

  • Page 62: 70.8094 Pin Connect Hitch

    PARTS ILLUSTRATED DRAWING 70.8094 Pin Connect Hitch Illustrated Parts - 62...
  • Page 63 PARTS 70.8094 Pin Connect Hitch REF. PART NO. DESCRIPTION QTY. 1 ..62.1316 ....HITCH, COLLECTION BASIC ..........1 2 .

  • Page 64: 70.8093 Standard Fast Connect Hitch

    PARTS ILLUSTRATED DRAWING 70.8093 Standard Fast Connect Hitch Illustrated Parts - 64...
  • Page 65 PARTS 70.8093 Standard Fast Connect Hitch REF. PART NO. DESCRIPTION QTY. 1 ..62.1312 ....HITCH, TRACTOR RECEIVER RV ......... . . 1 2 .

  • Page 66: 70.8095 3 Point Fast Connect Hitch

    PARTS ILLUSTRATED DRAWING 70.8095 3 Point Fast Connect Hitch Illustrated Parts - 66...
  • Page 67 PARTS 70.8095 3 Point Fast Connect Hitch REF. PART NO. DESCRIPTION QTY. 1 ..40.0359 ....HANDLE, TRACTOR RECEIVER HITCH ........1 2 .

  • Page 68: 70.8092 Docking Station Base

    PARTS ILLUSTRATED DRAWING 70.8092 Docking Station Base Illustrated Parts - 68...
  • Page 69 PARTS 70.8092 Docking Station Base REF. PART NO. DESCRIPTION QTY. 1 ..62.1313 ....FRAME, RV STORAGE STAND ..........1 2 .

  • Page 70: 70.8092 Docking Station Latch

    PARTS ILLUSTRATED DRAWING 70.8092 Docking Station Latch Illustrated Parts - 70...
  • Page 71 PARTS 70.8092 Docking Station Latch REF. PART NO. DESCRIPTION QTY. 1 ..64.1438 ....LATCH, STORAGE STAND ..........1 2 .

  • Page 72: Warranty

    Ventrac equipment. Proof of purchase may be required by the dealer to substantiate any warranty claim.
  • Page 73 (i) damage or defects due to or arising out of repair of Ventrac turf equipment by person or persons other than an authorized Ventrac service dealer or the installation of parts other than genuine Ventrac parts or Ventrac recommended parts.

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