Boumatic StepMetrix Installation, Operation Maintenance & Service Instructions

StepMetrix™
(U.S. patent 6,699,207)
Installation, Operation Maintenance & Service Instructions
Instructional Content and Purpose
These instructions aim to aid
"Responsibilities") for installing, operating
troubleshooting, and servicing this product.
Responsibilities
Procedures in these instructions are to be perfor med according to
applicable codes (state, local, and other) by the person(s) qualified
(licensed, if applicable) to do so-that is:
• Welding must be done by a qualified welder.
• High-voltage AC pow er wiring must be done by
(licensed) electrician in compli ance with the latest edition of
the ANSI/NFPA Standard 70, National Electrical Code, (USA)
or either LVD 2006/95/EC or EMC 2004/108/EC (Europe) and
in compliance with the local wiring codes as applicable.
• Other installation, major maintena nce, and service w ork must
be done by an authorized BouMatic dealer.
• Product/system checkout and troubleshooting steps are to be
performed by an authorized BouMatic dealer.
• Deviation from these instructions could affect product
performance or create a haza rdous situation. Under n
circumstances will BouMatic be responsible for an y problems
caused in whole or in part
Introduction ........................................................................................ 2
1.
Preparation ..................................................................................... 2
1.1
Verifying Part and Tool Requirements ..................................... 2
1.2
Reviewing Installation Specifications ....................................... 2
1.2.1
StepMetrix Cow Traffic Guidelines.................................... 2
1.2.2
StepMetrix Sensor Module Location .................................. 3
1.2.3
StepMetrix Controller Location.......................................... 3
1.2.4
Communication ................................................................. 3
1.2.5
Wiring ................................................................................ 3
1.2.6
Dairy PC............................................................................ 4
1.2.7
Network Controller ............................................................ 4
1.2.8
SMX ISO ID Site Evaluation ............................................. 4
1.3
Reviewing Personal Safety Instructions................................... 5
1.3
Reviewing Personal Safety Instructions................................... 6
2.
Installation....................................................................................... 6
2.1
Installing the StepMetrix with a BouMatic ID System............... 6
2.1.1
Installing the StepMetrix ID Antenna................................. 6
2.1.2
Installing the StepMetrix Sensor Module .......................... 7
2.1.3
Installing the StepMetrix Step-Up ..................................... 7
2.1.4
Installing the StepMetrix Step-Down................................. 7
2.1.5
Installing the StepMetrix Positioning Rails ........................ 8
2.1.5
Installing the StepMetrix Positioning Rails ........................ 9
2.1.5
Installing the StepMetrix Positioning Rails ........................ 9
2.1.6
Installing the StepMetrix Controller ................................. 10
2.1.7
Wiring the Power Supplies and StepMetrix Controller .... 11
2.1.7
Wiring the Power Supplies and StepMetrix Controller .... 11
2.1.7.1
Load Cell to StepMetrix Controller Connections...... 11
2.1.7.2
StepMetrix ID Connections ...................................... 15
2.1.7.3
Communication........................................................ 15
2.1.7.4
StepMetrix Controller Setup..................................... 15
2.2
Installing StepMetrix with ISO ID............................................ 15
2.2.1
Installing the StepMetrix Sensor Module ........................ 15
2.2.2
Installing the StepMetrix Step-Up ................................... 16
2.2.2
Installing the StepMetrix Step-Up ................................... 17
2.2.2
Installing the StepMetrix Step-Up ................................... 17
2.2.3
Installing the StepMetrix Step-Down............................... 17
2.2.4
Installing the StepMetrix Positioning Rails ...................... 17
StepMetrix™ Installation Instructions
those responsible (outlined und er
, maintaining,
a qualified
by any deviation from the
procedures
in these instru ctions
without prior written
approval
BouMatic.
• Operation steps ma y
be performed by the
owner/operator
the dealer
technician
successfully finished the p roduct/system checkout.
owner/operator
maintaining, and monitoring the product/s ystem to ensure that
it works properly.
Close compliance with the procedures herein is essential for the
owner to get maximum benefit from the product/system.
Disclaimers
No warranties are contained in th ese instructions. The division of
responsibilities, stated above, i s a general re minder of th ose
provisions in the applicable deal er contract and does not chang e
o
any agreement between BouMatic and the deale r. Information in
these instructions is not all-inclu sive and cannot cover all unique
situations.
2.2.5
Installing the StepMetrix ISO ID antenna ........................17
2.2.6
Installing the StepMetrix ISO ID Controller ......................18
2.2.7
Wiring the Power Supplies and StepMetrix ISO ID
Controller ...............................................................................19
2.2.7
Wiring the Power Supplies and StepMetrix ISO ID
Controller ...............................................................................19
2.2.7.1
Load Cell to StepMetrix ISO ID Controller
Connections .....................................................................19
2.2.7.2
Synchronization of HDX readers ..............................23
2.2.7.3
StepMetrix ISO ID Connections and Tuning ............23
2.2.7.4
Communication ........................................................23
2.3
StepMetrix System Configuration ...........................................23
2.3.1
Installing StepMetrix User Interface Software .................23
2.3.2
Unit Names ......................................................................23
2.3.3
System Setup ..................................................................23
2.3.4
Dairy Setup ......................................................................23
2.4
StepMetrix Performance Tests ...............................................23
2.5
StepMetrix Calibration ............................................................25
2.5.1
Pre-Calibration Steps.......................................................25
2.5.2
StepMetrix Calibration Wizard .........................................25
3.
Features ........................................................................................26
4.
Operation .......................................................................................26
4.1
Understanding Basic StepMetrix Parts ...................................26
4.2
SMX™ Scores ........................................................................27
5
Troubleshooting .............................................................................28
6.
Maintenance ..................................................................................32
6.1
StepMetrix Controller. .............................................................32
6.2
StepMetrix sensor module ......................................................32
7.
Service...........................................................................................32
7.1
Load Cell.................................................................................33
7.2
ID Control ................................................................................33
7.3
Fan ..........................................................................................34
7.4
Hard Drive...............................................................................34
7.5
Load Cell Signal Conditioning Board ......................................34
7.6
Control Assembly ....................................................................34
7.7
Dealer Service Schedule.........................................................35
1
P.O. Box 8050
Madison, WI, 53708-8050
USA
Telephone: (608) 222-3484
Fax: (608) 222-9314
specified
Remicourt 31, Rue Jules Melotte
from B 4350 Remicourt
Belgium
Telephone: +32 (0)19 544 266
Fax: +32(0)19 545 544
once
www.boumatic.com
or
has
is responsible for prop
Th e
erly operating,
9E-864C