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epm CIG 300 compact TMS Operating Manual

Computer-controlled double-wave automatic soldering machine
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Operating Manual
Computer-controlled
Double-wave Automatic Soldering Machine
epm CIG (DELTA-N) 300/400/500 compact TMS
September 2006 Edition

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Summary of Contents for epm CIG 300 compact TMS

  • Page 1 Operating Manual Computer-controlled Double-wave Automatic Soldering Machine epm CIG (DELTA-N) 300/400/500 compact TMS September 2006 Edition...

  • Page 2: Table Of Contents

    We reserve the right to make technical changes without previous notice. © Reprinting or copying of this operating manual, even in extract form, is prohibited. Without the written consent of M/s EPM Handels AG CH-8954 Geroldswil/Zürich, reproduction of any parts of it in any form whatever, or processing, replication, or distribution using electronic systems, especially in the form of photocopies, photographs, magnetic processes or other recording processes is prohibited.
  • Page 3 September 2006 Edition Preliminary header Using this Operating Manual This operating manual is an integral part of the computer-controlled inert-gas double-wave automatic soldering machine type CIG-compact and contains important instructions for safety and operation. For all persons who work on and with the automatic soldering machine, it is mandatory to read and understand the chapters that are relevant to their activity.
  • Page 4 “Zero-Defect” to a significant extent. In the development of the epm automatic soldering machines type CIG compact, the following were the objectives that were followed purposefully: •...

  • Page 5: Technical Data

    September 2006 Edition Preliminary header Table of Contents Chapter 1-12 This table of contents provides a rough overview of the ten chapters in this operating manual. There is a detailed Table of Contents at the beginning of each chapter. Chapter 1: Technical Data Type specification, type designation, rating data, weights, mains supply requirements etc.
  • Page 6 September 2006 Edition Preliminary header Page VI Operating Manual CIG compact Automatic Soldering Machine...
  • Page 7 September 2007 Edition Technical Data Technical Data Table of Contents Chapter 1 Page Type Specification ......................1-3 Type Designation......................1-4 1.2.1 Name Plate......................1-4 Rating Data........................1-5 1.3.1 Supply Requirements..................1-6 Operating Manual CIG compact TMS Duplex Automatic Soldering Machine Page 1-1...
  • Page 8 September 2007 Edition Technical Data Page 1-2 Operating Manual CIG compact TMS Duplex Automatic Soldering Machine...

  • Page 9: Type Specification

    September 2007 Edition Technical Data Type Specification compact compact compact TRANSPORT MODULE Soldering carrier transport, rail distance 355 mm Soldering carrier transport, rail distance 455 mm Soldering carrier transport, rail distance 555 mm Angle 7°, fix FLUXER MODULE Atomizer fluxer Flow indication Flow monitoring Level monitoring...

  • Page 10: Type Designation

    1.2.1 Name Plate The name plate is located on the rear side of the inlet tunnel. EPM Handels AG CH-8954 Geroldswil/Zürich Type: epm CIG ……compact Duplex Serial No: Year of manufacture: 2007 U: 3x400/230 VAC F: 50/60 Hz N: 24.7 kVA...

  • Page 11: Rating Data

    September 2007 Edition Technical Data Rating Data 230/400V +10%/–15%, 50/60 Hz, 3PNE Connected Electrical connection loads ≥31.7 kVA Total connected load Pre-fuse (on-site) 3 X 35 A slow-blow • Connection: 1/4“ Compressed air • Rating: 5 - 6 bar constant •...

  • Page 12: Supply Requirements

    September 2007 Edition Technical Data NOTE For dimensional sketches, connections, accesses etc. see Illustrations in chapter 4 1.3.1 Supply Requirements STOP The neutral wire (star point) must be connected without fail, since all the three phases may not be uniformly loaded in every operation case. In all cases, a proper grounding of the machine must be ensured.
  • Page 13 December 2004 Edition Safety Safety Table of Contents Chapter 2 Page Introduction........................2-3 2.1.1 Who may Work on and with the Automatic Soldering Machine?....2-3 2.1.2 Usage Conformant with Intended Purpose.............2-4 2.1.3 Improper Use ....................2-4 Warning Notices and Symbols..................2-5 2.2.1 Instructions and Symbols in the Operating Manual ........2-5 2.2.2 Cautionary Symbols on the Automatic Soldering Machine......2-6 2.2.3...
  • Page 14 Safety Definition of Terms Manufacturer The company EPM Handels AG is designated as the “Manufacturer” in this operating manual. Operator As the super-ordinate person, the operator is responsible for the proper use of the automatic soldering machine. The operator must fulfill the responsibilities described in chapter 2.5.2 in a proper manner.

  • Page 15: Introduction

    December 2004 Edition Safety Introduction This chapter presents the safety requirements that must be complied with without fail when using the computer-controlled inert gas double wave automatic soldering machine (called the “Automatic soldering machine” in the following). For all persons work on and with the automatic soldering machine, it is mandatory to read and understand the chapters that are relevant for their activity.

  • Page 16: Usage Conformant With Intended Purpose

    December 2004 Edition Safety 2.1.2 Usage Conformant with Intended Purpose The automatic soldering machine is intended for the automatic, transport-bound soldering of electronic printed circuit boards in an inert gas atmosphere. The type designations CIG 300/400/500 compact relate to different soldering widths and transporting options for the printed circuit boards with the corresponding dimensions and weight of the automatic soldering machine (see Chapter 1 Type Designation).

  • Page 17: Warning Notices And Symbols

    December 2004 Edition Safety Warning Notices and Symbols Generally, there are concomitant dangers with the use of technical products. Dangers that could not be eliminated either by design-related measures or by protective devices are called residual dangers. Although the automatic soldering machine distinguishes itself by a high quality and safety standards, and although it has been built according to the state-of-the-art and the recog- nized technical rules, injury or damage to property cannot be completely ruled out in case of operating errors, improper use or misuse, owing to existing residual dangers.

  • Page 18: Cautionary Symbols On The Automatic Soldering Machine

    December 2004 Edition Safety 2.2.2 Cautionary Symbols on the Automatic Soldering Machine The following danger symbols indicate unavoidable residual dangers and therefore re- quire constantly attentive operation of this plant in accordance with this operating manual. On the cover of the atomizer fluxer (1x) On large service doors at the rear (2x) WARNING •...

  • Page 19: Warning Notices In The Vicinity Of The Automatic Soldering Machine

    December 2004 Edition Safety Automatic soldering machine top rear in the middle (1x) On the cover of the fluxer (1x) Symbol “Wear protective eyewear” • In case of negligent manipulation on the solder (e.g. ladling out oxide), hot solder sprays can get into the eye and in the worst case, result in blinding. •...

  • Page 20: Principles Of Safety

    December 2004 Edition Safety Principles of Safety 2.3.1 Influence on Other Safety Concepts The safety concept of the automatic soldering machine described here is an autonomous one. Other upstream and downstream machines, auxiliary equipment (mandatory accesso- ries in the supply schedule like: starting modules, extension modules, motor modules, height adjustment modules, converters, lifts, etc.) are not affected by it.

  • Page 21: Safety Measures, Organizational

    December 2004 Edition Safety 2.3.4 Safety Measures, Organizational Apart from the strict compliance with the minimum requirements, which have to be speci- fied for safe working at and with the plant (see chapter 2.1.2), no further measures are re- quired. 2.3.5 Safety Elements and Functions, Emergency Stop etc.

  • Page 22: General Safety Rules

    Modifications to the machine in the sense of add-on equipment and renovations which can affect safety in any way are only permitted after previous discussion with and written ap- proval from EPM Handels AG. This also applies to the installation of checking, supply and transfer systems from external suppliers.

  • Page 23: Responsibilities

    Should any (residual) dangers and risks manifest themselves during operation, which are not described in this operating manual, it is obligatory for the operator to immediately report them to EPM Handels AG. The “responsibilities of the operator” also apply to the operating personnel, in as much as they must immediately report to their superiors about any defects that cause a situation where the safety is no longer guaranteed.
  • Page 24 December 2004 Edition Safety Page 2-12 Operating Manual CIG compact Automatic Soldering Machine...
  • Page 25 September 2007 Edition Structure and Function Structure and Function Table of Contents Chapter 3 Page System Description ......................3-3 Transport System ......................3-5 3.2.1 Inlet and Outlet Extension (Option)............3-5 3.2.2 Board, Mask, PCB Separation (Option)..........3-5 3.2.3 Carrier Transport...................3-5 3.2.3.1 Soldering Carrier...................3-6 3.2.4 Transport Modules (Option)..............3-6 3.2.4.1 Transport Modules for Automatic Soldering Machine with Carrier...
  • Page 26 September 2007 Edition Structure and Function Page 3-2 Operating Manual CIG compact TMS Duplex Automatic Soldering Machine...

  • Page 27: System Description

    Structure and Function System Description The automatic wave soldering machine epm CIG compact is a compact inert gas automatic soldering machine that has proven itself for many years. With the epm CIG compact, the process safety is guaranteed and the requirements accord- ing to ISO 9000 are fulfilled.
  • Page 28 September 2007 Edition Structure and Function Fig. 3-1. Layout (view from front) A: Transport module B: Inlet tunnel flaps C: Fluxer module D: Preheater module E: Solder bath F: Solder module G: Outlet tunnel flaps H: Controll module Page 3-4 Operating Manual CIG compact TMS Duplex Automatic Soldering Machine...

  • Page 29: Transport System

    The epm transport system is maintenance-free to a great extent. The chains must be lubri- cated from time to time to prevent their running dry. Optionally, an automatic chain cleaning system can be added.

  • Page 30: Soldering Carrier

    Structure and Function Fig. 3-2. Carrier transport 3.2.3.1 Soldering Carrier On the carrier transport, epm soldering carriers with masks can be inserted for locating the PCBs/masks as also adjustable epm soldering carriers for the PCB location. Useful length and useful width •...

  • Page 31: Flux System

    • Chemicals for sufficient wetting of the metallic surfaces are added to the flux. The epm CIG series is fitted with an atomizer fluxer as a standard feature. The epm-flux station, thanks to its stand-by connection, is extremely economical with reference to the maintenance, flux materials and energy consumption.

  • Page 32: Atomizer Fluxer

    Structure and Function 3.3.1 Atomizer Fluxer The epm atomizer fluxer is operated by means of an external air supply. The flux is con- veyed directly from the supplied container through a hose pump into the system. Thus, through the dual-medium nozzle (air + flux), an optimum flux film is coated, which is repro- ducible at any time.

  • Page 33: Fluxer Pump

    September 2007 Edition Structure and Function 3.3.1.1 Fluxer Pump The fluxer pump is driven by a completely closed DC-motor with continuous lubrication. This is fitted with long-life carbon brushes and runs extremely silently. The drive system automatically compensates load changes. The new controller system guarantees a reliable, exact speed regulation with high stability.

  • Page 34: Flow Meter

    September 2007 Edition Structure and Function 3.3.1.2 Flow Meter The flow quantity of the flux can be read on the flow meter. Fig. 3-8. Flow 3.3.1.3 Flow Monitoring In the case of the flow meter, the limiting value for the desired quantity of the flux can be set.

  • Page 35: Level Monitoring

    September 2007 Edition Structure and Function 3.3.1.4 Level Monitoring The capacitive level probe is located directly in the original barrel of the flux and monitors the level of the flux. Upon disconnecting the contact between the probe and the flux, a sig- nal is passed via the signal amplifier to the controller, which thereupon triggers an error message and an alarm.

  • Page 36: Drying And Preheating System

    Drying and Preheating System 3.4.1 IR-Preheater The tried-and-tested epm-infrared drying and preheating system guarantees optimum acti- vation of the flux. The solvent (isopropanol, water, etc.) evaporates from the flux. The high temperature on the solder side of the PCBs (about 110°C) activates the chemically active substances (activators).

  • Page 37: Soldering System

    The CIG compact automatic soldering machine is fitted with two standard waves, the epm hollow wave and the epm full wave. Both the solder waves are located in the same solder- ing crucible. This ensures that both the waves have the same solder temperature. Each of the two solder waves has its own pump system.

  • Page 38: Wave Former

    The soldering in the hollow wave causes a partial reduction of the flux. However, the rest is still active enough to guarantee the soldering in the full wave. The height of the epm hollow wave can be regulated independently of the full wave: •...

  • Page 39: Full Wave (Second Wave)

    3.5.2.2 Full Wave (Second Wave) The following epm full wave with laminar flow components ensures the flowing off of excess solder and causes a concave shape of the solder groove (meniscus), which is particularly important in the case of SMD components. The flat, extremely quiet and asymmetrical epm full wave guarantees bridge-free and pin-free soldering, even with the smallest track and SMD component clearances or high component placement density.

  • Page 40: Heating System

    September 2007 Edition Structure and Function 3.5.4 Heating System 3.5.4.1 Main System The heating system consists of a heater set of 6 elements immersed in solder. The heaters are controlled proportionally by means of triacs, as a result of which, in combination with the direct contact between the heater and the solder, a very high temperature stability of the solder is reached.

  • Page 41: Inert Gas System

    The soldering quality of inert gas soldering machines depends first and foremost on the re- sidual oxygen proportion. Thanks to the sophisticated design, it is possible to lower this proportion in the epm CIG compactto an adjustable, desired PPM value. 3.6.1 Inert Gas Atmosphere The automatic gas supply into the soldering chamber, in which the process modules are lo- cated, prevents oxidation during the soldering process.

  • Page 42: Condensate Trap (Option)

    September 2007 Edition Structure and Function 3.6.4 Condensate Trap (Option) Fig. 3-15. Condensate Trap The condensate trap cleans the inert gas in the soldering chamber of flux vapors and re- duces the inner temperature. In the soldering chamber, there is a narrow exhaust shaft above the solder bath, through which the inert gas with the volatile components is exhausted out of the process chamber and fed to the cooling filter.

  • Page 43: Controller System

    September 2007 Edition Structure and Function Controller System 3.7.1 Central Control Unit Fig. 3-16. Control drawer The electronic control system is located in a drawer below the outlet tunnel of the soldering machine. It is connected to the soldering machine with two multi-conductor, plugged ca- bles.

  • Page 44: Machine Coding

    Structure and Function 3.7.2 Machine Coding EPM automatic soldering machines can be equipped with various different coding systems. If a machine coding system is used, the machine parameters stored under the code num- bers are invoked from the data store when the soldering carrier or the PCB enters and communicated to the machine for execution.

  • Page 45: Pc Controller With Mis Management Information System

    September 2007 Edition Structure and Function 3.7.3 PC Controller with MIS Management Information System All the function parameters are programmed through the Management Information System (MIS Software). All the menus are easily accessible and clearly arranged. The parameters are input at the Personal Computer via the keyboard with trackball. The programming can be performed while the production is ongoing.
  • Page 46 September 2007 Edition Structure and Function Page 3-22 Operating Manual CIG compact TMS Duplex Automatic Soldering Machine...
  • Page 47 September 2007 Edition Installation Installation Table of Contents Chapter 4 Page Introduction........................4-2 4.1.1 Personnel Qualifications ...............4-2 4.1.2 Safety Specifications................4-2 Installation On Site .......................4-3 4.2.1 Energy Sources On Site ...............4-3 4.2.2 Unpacking .....................4-3 4.2.3 Installation.....................4-3 4.2.3.1 Sequence of Installation ...............4-3 Dimensional Drawings, Machine with Board Transport...........4-4 Functions and Accesses, Machine with Board Transport ........4-7 Connections and Operating Elements ...............4-9 External On-Site Connection Work................4-11...

  • Page 48: Introduction

    The plant may only be installed, assembled and commissioned by professional tech- nical personnel or those with comparable knowledge of the mechanical, pneumatical and electrical aspects. Training or instruction is absolutely necessary and can only be done by the EPM Handels AG company or by persons authorized by! 4.1.2 Safety Specifications STOP - keep residual dangers in mind: First read Chapter 2 “Safety”...

  • Page 49: Installation On Site

    September 2007 Edition Installation Installation On Site 4.2.1 Energy Sources On Site To be given by the installation personnel!: Plant's-main switch and fuses are located ..Compressed air shut-off valve is located ... Inert gas shut-off valve is located ... 4.2.2 Unpacking Check the shipment against the delivery note for:...

  • Page 50: Dimensional Drawings, Machine With Board Transport

    September 2007 Edition Installation 4.3 Dimensional Drawings, Machine with Board Transport Fig. 4-1. View from front Fig. 4-2. View from top Page 4-4 Operating Manual CIG compact TMS DuplexAutomatic Soldering Machine...
  • Page 51 September 2007 Edition Installation Fig. 4-3. View from rear (without covering plate) Dimensions: F= Length for finger of machine R= Length for board, machine Operating Manual CIG compact TMS Duplex Automatic Soldering Machine Page 4-5...
  • Page 52 September 2007 Edition Installation Fig. 4-4. View of inlet Fig. 4-5. View of outlet Page 4-6 Operating Manual CIG compact TMS DuplexAutomatic Soldering Machine...

  • Page 53: Functions And Accesses, Machine With Board Transport

    September 2007 Edition Installation Functions and Accesses, Machine with Board Transport Atomizer fluxer Returning conveyor drive Inlet Preheater Pyrometer measuring head Opening, access to the pyrometer measuring head Solder bath Automatic solder refilling Air lock flap Forward conveyor drive Service door, access to the preheater Sensor for monitoring the inner temperature Service door, access to the solder bath Gas intake pipe with filter for residual oxygen measurement...
  • Page 54 September 2007 Edition Installation Fig. 4-6. Front view Fig. 4-7. View from rear Fig. 4-8. View from top Page 4-8 Operating Manual CIG compact TMS DuplexAutomatic Soldering Machine...

  • Page 55: Connections And Operating Elements

    September 2007 Edition Installation Connections and Operating Elements Connections for carrier separation and coding Manometer for fluxer’s air pressure Exhausting pipe for on-site connection Start button for manual actuation of the fluxer Flow meter with monitoring Exhausting pipe for on-site connection SMEMA connection Compressed air connection External socket for supply to the mounted modules...
  • Page 56 September 2007 Edition Installation Fig. 4-9. View from rear Fig. 4-10. View from top Page 4-10 Operating Manual CIG compact TMS DuplexAutomatic Soldering Machine...

  • Page 57: External On-Site Connection Work

    September 2007 Edition Installation External On-Site Connection Work Technical data and load values: see Chapter 1, Rating data. 4.6.1 Electrical Connection (Pos. 27) Pull the cable up to the main switch. The neutral conductor (neutral point) must be con- nected unconditional, since all the three phases are not loaded uniformly in every opera- tional case.
  • Page 58 September 2007 Edition Installation Fig. 4-11. View from rear Values, dimensions, units: see Chapter 1 Technical Data. Operation: see Chapter 5. Page 4-12 Operating Manual CIG compact TMS DuplexAutomatic Soldering Machine...

  • Page 59: Setting The Machine

    September 2007 Edition Installation Setting the Machine 4.7.1 Filling the Solder Tank • Switch off the machine (press red stop-switch)! Fill the solder pot with solder ingots, solder nuggets or granulate. The solder ingots must be neatly stacked in layers, one upon the other and be in contact with the heating ele- ments (Chap.

  • Page 60: Oxygen Analyzer

    September 2007 Edition Installation Oxygen Analyzer The work to be done at the oxygen analyzer is summarized in this chapter; further details can be found in Chapter 8 “Maintenance, Service” and the separately attached manual of the manufacturer of the oxygen analyzer. NOTE Before the CIG compact soldering machine is opened after a test run, the oxygen •...

  • Page 61: Electrical Connections

    September 2007 Edition Installation 4.8.2 Electrical Connections 4.8.2.1 Power Supply The power supply for the oxygen analyzer is 220 V 50/60 Hz. There is a fuse holder on the rear side of the instrument. The fuse rating is 500 mA. 4.8.2.2 Output Signal An output of 4 mA detects a measured value of 0 ppm.

  • Page 62: Initial Filling Of The Measuring Cell With Electrolyte Or Filling The Electrolyte

    Leave the water about 15 minutes in the measuring cell and check that no fluid is escaping. Should there be a leak, please inform the EPM company or the nearest responsible Panametrics -subsidiary.

  • Page 63: Specification Of The Electrolyte

    Inorganic alkali Components 5-6% KOH, 94-95% water and neutral salts Supplier epm Handels AG, Geroldswil/Zürich In most cases, problems occur with leaks because of the following inadmissibilities: • Pressure reducer with rubber membrane • Plastic or rubber feed pipes • Leaky clamping ring threaded joint •...
  • Page 64 September 2007 Edition Installation nal piping system of the analyzer. This valve opens at an input pressure of about 1.2 bar. During the measurement operation, the overpressure valve must be closed, so that there is no falsification of the measurement due to any reverse diffusion of the oxygen from the air in the chamber.

  • Page 65: Siren Element

    September 2007 Edition Installation Siren Element As an option there can be mounted a siren element on top of the alarm lamp. Together with the alarm lamp, an acoustic, previ- ously programmable signal is triggered. Fig. 4-14. Siren element The frequency and signal strength can be set inside of the siren element.

  • Page 66: Machine Check

    September 2007 Edition Installation 4.10 Machine Check WARNING Ensure that NO body parts (hands, arm and head) can touch the edges of the fluxer cover while closing it. Danger of injury! WARNING Inside the machine: • Do NOT touch chain anywhere close to the cogwheels while the conveyor is run- ning.
  • Page 67 September 2007 Edition Installation 10. Check parallelism (with drive running) transport chains: Place a carrier correctly in the machine, lift it at the rear and allow it to slide back slowly into the chains. Ensure that the carrier drops between the chains without any resistance. Please note the distance of about 2-3 mm at the side between the carrier and the rail.

  • Page 68: Acceptance Log

    Acceptance Log CIG WX Pre acceptance / check list Compact Serial N° Type of machine: Construction year: Epm order confirmation N° DA Hess N° Delivery N° Warranty / date of installation Epm intern acceptance: epm technician: Place and date: epm Agency:...
  • Page 69 September 2007 Edition Installation Equipment / check list / functions test Type / Version / Model / software Serial N° Computer PC Serial N° Printer (optional) but a driver must be installed Driver version: Model: Screen 16bit medium color 1024x768 Keyboard with trackball or mouse CD reader DVD Rom reader...
  • Page 70 September 2007 Edition Installation Air connection Default ( bar ) Actual ( bar ) Pressure control 4 (permanent) Pressure alarm set 2 bar Alarm text on PC and lock coil active Input filter Notes: Nitrogen connection Default ( bar ) Actual ( bar ) Pressure control 7 bar (permanent)
  • Page 71 Default ( m³/ h ) Actual ( m³/ h ) Spray fluxer Output tunnel Supervise connected Alarm text on PC and lock coil active Notes: epm text colour Machine colour Machine position Blue Green + IBL Ral 9002 Ral ………..
  • Page 72 September 2007 Edition Installation Type / Version / Model / software Serial N° Barcode reader N° Binary code Reading code code not read error text on PC Separation: Reading time: Sec. Error code: lock coil Active code 63 Inactive code 61 Error code 62 Virtual code: Preheat values 1 –...
  • Page 73 September 2007 Edition Installation Transport Transport angle Default Actual Angle 9° Angle 8° Angle 7° Angle 6° Fix angle for finger transport or Woerthmann 7° Transport motor load Range Actual 0,5 m/min 0 – 100% 2,5 m/min 0 – 100% ∼...
  • Page 74 September 2007 Edition Installation Composition of solder Kind of solder Solder bath Sn /Pb Lead free Normal Wave 1 Wave 2 Load Load Range Value % Value % Standby 1 0 – 100% Standby 2 (solder level values) 0 – 100% Wave 1 and 2 Wave 1 and 2 Wave 1 and 2...
  • Page 75 September 2007 Edition Installation Type / Version / Model / software Serial N° Main board N° Eprom version N° .bin Dil- switch A positions OFF: N° ON: N° Dil- switch B positions OFF: N° ON: N° Dil- switch C positions OFF:N°...
  • Page 76 September 2007 Edition Installation Preheating configuration Preheat N° Bottom None Preheat 1A Preheat 2A Preheat 3A Preheat 4A Preheat 5A Preheat 6A Preheat 7A Preheat 8A Preheat 9A Preheat 1B Preheat 2B Preheat 3B / C Preheat 4B / C Preheat 5B / C Preheat 6B Preheat 7B...
  • Page 77 September 2007 Edition Installation Diverse Training ( name ) Function Time Machine installation epm technician Days Manual, CD (epm) Spare parts CE certificate Notes: Operating Manual CIG compact TMS Duplex Automatic Soldering Machine Page 4-31...
  • Page 78 Epm / Technician Customer This installation / acceptance formulary must be correctly filled and send back to epm head office by e-mail or post and only on those conditions epm will give a year warranty for the machine. Page 4-32...
  • Page 79 September 2007 Edition Installation Operating Manual CIG compact TMS Duplex Automatic Soldering Machine Page 4-33...
  • Page 80 Inhalt Operation Contents: Operation Operation ......................6-2 5.1 General information ....................6-2 5.1.1 Personnel qualifications ................. 6-2 5.1.2 Safety regulations ..................6-2 5.1.3 About these instructions................. 6-3 5.2 Switching on the machine..................6-4 5.3 Controlling the machine.................... 6-5 5.3.1 Logging in to the control software ..............6-6 5.3.2 Start screen....................

  • Page 81: Operation

    6 Operation Operation General information 5.1.1 Personnel qualifications The system may only be operated by qualified, skilled personnel who have undergone appropriate operator training in accordance with these operating instructions and who have been made aware of the existing residual risks. The measures necessary for continuous production (replacing tin coils and changing soldering flux containers) fall within the responsibility of the operator.

  • Page 82: About These Instructions

    6 Operation 5.1.3 About these instructions Touch-sensitive areas of the screen In the figures within this document, the larger touch-sensitive areas of the screen are represented as numbered squares. This numbering cor- responds to the numbers in the subsequent operating instructions or functional descriptions (for an example, see Figure 6-2 "Start screen"...

  • Page 83: Switching On The Machine

    6 Operation Switching on the machine CAUTION Independent machine switch-on/switch-off Risk of burns due to hot heating elements. In most cases, the machine is operated on a timer; i.e. the machine is switched on and off automatically. When the machine is switched on, the heating is switched on automatically.

  • Page 84: Controlling The Machine

    ► Ensure that at least one user is at user level 4 in order to manage the users. ► If it is no longer possible to manage the users, request temporary USB access from EPM. Wellenlötanlage CIG highspeed SIG DOK-002...
  • Page 85 6 Operation Fig. 6-1: "Log in" window How to log in to the control software 1. Touch (1). OG IN 2. Select your user name from the list (2). 3. Enter your four-digit pin into the field (3) using the on- ASSWORD screen keyboard (4).

  • Page 86: Start Screen

    6 Operation 5.3.2 Start screen Fig. 6-2: Start screen The start screen displays the following information on the status of the machine: a Products located in the machine b Status messages, warnings and error messages c General information on the current operating status d Internal temperature e Pyrometer temperature Actual solder bath temperature...
  • Page 87 6 Operation How to change the operating mode 1. Perform one of the following steps: - To start the machine, touch (1). TART -or- - To stop the machine, touch (3). -or- - To pause the machine, touch (2). AUSE ...

  • Page 88: Software Architecture

    6 Operation To open one of the following windows, touch the corresponding button on the start screen: Fig. 6-3: Start screen 1 "Sleep" window (see '"Sleep" functional area' on page 6-22) ► Sets the time control for heating the machine 2 "Alarm"...
  • Page 89 6 Operation Various settings can be made in this areas. Fig. 6-4: Software architecture Wellenlötanlage CIG highspeed SIG DOK-002 6-10...

  • Page 90: Maintenance" Functional Area

    6 Operation "Maintenance" functional area Opening the window 1. Touch the traffic light button on the start screen. The "Maintenance menu" window appears. ► If maintenance is required, the traffic light button appears on the start screen with a spanner Fig.
  • Page 91 6 Operation How to mark maintenance as "complete" 1. Touch the button (1).  The maintenance status has changed from "open" to "complete". The user name of the person who completed the maintenance appears in field (a). How to postpone open maintenance 1.

  • Page 92: General Parameters" Functional Area

    6 Operation "General parameters" functional area 5.5.1 "POP UP FLAPS/PPM" window Opening the window 1. Touch the start screen (1). The "POP UP FLAPS/PPM" window ap- pears in the start screen. Fig. 6-6: "POP UP FLAPS/PPM" window In the "POP UP FLAPS/PPM" window, it is possible to: ●...
  • Page 93 6 Operation Fig. 6-7: "POP UP FLAPS/PPM" window How to control the residual oxygen content 1. Enter a value for the minimum residual oxygen content in the field (1). 2. Enter a value for the maximum residual oxygen content in the field (2).
  • Page 94 6 Operation 1. Touch (5). The "Empty" window appears. MPTY 2. Perform one of the following steps: - If you would like to empty the machine without activating the preheating and solder wave, touch MPTY WITH SWITCHING POINTS -or- - If you would like to empty the machine without activating the preheating and solder wave, and with all flaps open, touch MPTY WITHOUT SWITCHING POINTS ►...

  • Page 95: Pop Up Preheating" Window

    6 Operation 5.5.2 "POP UP PREHEATING" window Opening the window 1. Touch the start screen (1). The "POP UP PREHEATING" window appears in the start screen. Fig. 6-8: "POP UP PREHEATING" window In the "POP UP PREHEATING" window, it is possible to: ●...
  • Page 96 6 Operation Fig. 6-9: "POP UP PREHEATING" window How to enter the permissible internal temperature ► If it becomes too hot inside the machine, this can lead to machine damage. We assume no liability for temperatures above 160° C. ► If it becomes too cold inside the machine, the required preheating temperature can no longer be reached.
  • Page 97 6 Operation How to calibrate the pyrometer ► The procedure for calibrating the pyrometer is described in Chapter 8, "Maintenance". The current pyrometer temperature is displayed in the field (b). YRO TEMPERATURE How to activate the "Automatic readjustment" function ► It is possible to automatically readjust the preheating. 1.

  • Page 98: Pop Up Solder Bath" Window

    6 Operation 5.5.3 "POP UP SOLDER BATH" window Opening the window 1. Touch the start screen (1). The "POP UP SOLDER BATH" window appears in the start screen. Fig. 6-10: "POP UP SOLDER BATH" window In the "POP UP SOLDER BATH" window, it is possible to: ●...
  • Page 99 6 Operation How to enter the target temperature of the solder bath 1. Enter a value for the target temperature of the solder bath in the field (1). ARGET TEMPERATURE  The solder bath is automatically heated to the set value. The cur- rent solder bath temperature is displayed in the CTUAL TEMPERATURE field (a).
  • Page 100 6 Operation How to set standby 2 ► Standby 2 is the speed at which the pump motors transport the sol- der to the solder nozzle shortly before the printed circuit board or frame reaches the solder wave. Set the value so that the waveforms are overflowing and any potential contamination is flushed away.

  • Page 101: Sleep" Functional Area

    6 Operation "Sleep" functional area Opening the window 1. Touch (1) on the start screen. The "POP UP SLEEP/TIMER" LEEP window appears in the start screen. Fig. 6-11: "POP UP SLEEP/TIMER" window In the "POP UP SLEEP/TIMER" window, it is possible to: ●...
  • Page 102 6 Operation Fig. 6-12: "POP UP SLEEP/TIMER" window How to set the switch-on/off times for the solder bath heating ► The value "00:00" does not trigger any action. 1. For each day of the week, enter a value for the automatic switch- on time (1) for the solder bath heating.
  • Page 103 6 Operation How to activate holiday mode ► Holiday mode allows you to prevent the machine from switching on automatically at set switch-on times (e.g. while you are on holiday). When holiday mode is activated, all automatic switch-on times are ignored and the machine remains switched off until the date set by you.

  • Page 104: Alarm" Functional Area

    6 Operation "Alarm" functional area In the event of faults during machine operation, corresponding warnings and error messages (a) are displayed on the start screen. ► Using the button (1), it is possible to delete all warnings and LARM error messages on display Fig.

  • Page 105: Programs" Functional Area

    6 Operation "Programs" functional area 5.8.1 "Manual/Binary coding" window Opening the window 1. Touch (2) on the start screen. The "Programs" window ROGRAMS appears. Fig. 6-14: "Manual/Binary coding" window In the "Manual/Binary coding" window, it is possible to: ● Change programs Wellenlötanlage CIG highspeed SIG DOK-002 6-26...
  • Page 106 6 Operation How to change a program Fig. 6-15: "Manual/Binary coding" window 1. Select the program that you would like to change from the program list (1). 2. Touch (2). The program is displayed. HANGE 3. Touch the parameter to be changed (1) and enter a new value via the on-screen keyboard.
  • Page 107 6 Operation ► Touching the button discards the changes.  The program has been changed. How to load a program Fig. 6-16: Start screen 1. Touch the title bar (1) on the start screen. ODES IN MACHINE Fig. 6-17: Encoding programs Wellenlötanlage CIG highspeed SIG DOK-002 6-28...
  • Page 108 6 Operation 2. Select the required program from the list (2).  The required program has been selected. The next printed circuit board or frame to enter is soldered with the selected program. Wellenlötanlage CIG highspeed SIG DOK-002 6-29...

  • Page 109: Automatic Coding

    6 Operation 5.8.2 "Automatic coding" window Opening the window 1. Touch (2) on the start screen. The "Programs" window ROGRAMS appears. Fig. 6-18: Automatic coding In the "Automatic coding" window, it is possible to: ● Load programs ● Create programs ●...
  • Page 110 6 Operation How to load a program Fig. 6-19: "Automatic coding" window 1. Select the program that you would like to load from the program list (1). 2. Touch (2).  The program has been loaded. All parameters for the program that has been loaded are displayed.
  • Page 111 6 Operation How to create a new program Fig. 6-20: "Automatic coding" window 1. Touch (1). The "Program creation" window appears. Fig. 6-21: "Automatic coding" window Wellenlötanlage CIG highspeed SIG DOK-002 6-32...
  • Page 112 6 Operation 2. Touch the screen (2) and enter a program number. ► The program with program number "0000" is the error code and must not be assigned. 3. Touch the parameter to be changed (3) and enter a new value via the on-screen keyboard.
  • Page 113 6 Operation How to change a program Fig. 6-22: "Automatic coding" window 1. Select the program that you would like to change from the program list (1). 2. Touch (2). The program appears. HANGE Wellenlötanlage CIG highspeed SIG DOK-002 6-34...
  • Page 114 6 Operation 3. Touch the parameter to be changed (2) and enter a new value via the on-screen keyboard. 4. Touch (3). AVE DATA ► Touching the button discards the changes.  The program has been changed. How to delete a program Fig.
  • Page 115 6 Operation How to create a batch ► Batch management is not available if there is a printed circuit board or frame inside the machine. Remove printed circuit boards and frames from the machine. Fig. 6-24: "Automatic coding" window 1. From the program list (1), select a program to which you would like to link the new batch.
  • Page 116 6 Operation Fig. 6-25: "Automatic coding" window 10. Mark points that are irrelevant to program selection by selecting the numbers within the screen (11). Fig. 6-26: "Automatic coding" window 11. Touch (13). PPLY ► If you have made a mistake, touch (12).
  • Page 117 6 Operation How to change a batch ► Batch management is not available if there is a printed circuit board or frame inside the machine. Remove printed circuit boards and frames from the machine. Fig. 6-27: "Automatic coding" window ► It is possible to change the name and code of an existing batch. 1.
  • Page 118 6 Operation How to delete a batch ► Batch management is not available if there is a printed circuit board or frame inside the machine. Remove printed circuit boards and frames from the machine. Fig. 6-28: "Automatic coding" window 1. Select the program with the batch that you would like to delete from the program list (1).

  • Page 119: System" Functional Area

    6 Operation "System" functional area Opening the "System" screen 1. Touch (3) on the start screen. The "System" screen ap- YSTEM pears. The System screen displays the current status of the machine controls. Fig. 6-29: System screen The following windows can be opened from the "System" screen: 1 "Function mode"...

  • Page 120: Function Mode" Window

    6 Operation 5.9.1 "Function mode" window Opening the "Function mode" window 1. Touch (1) on the system screen. UNCTION MODE The "Function mode" window appears. DANGER Moving system components Danger to life. ► Do not remain in the system's danger area. ►...
  • Page 121 6 Operation It is possible to activate the following functions in function mode: Fig. 6-31: "Function mode" window 1 Switch the fluxer nozzle motor on/off ► It is possible to set a flow rate for the fluxer (see 'How to set param- eters for a function' on page 6-45).

  • Page 122: Settings" Window

    6 Operation 12 Switch on/off the air knife's solenoid valves How to activate a function 1. Touch OPEN ► If you touch , the functions are deactivated. CLOSE  The function has been activated. The buttons turn CLOSE green. How to set parameters for a function ►...
  • Page 123 6 Operation It is possible to activate the following functions in the "Settings" window: 1 Start simulation mode ► Starting the machine in simulation mode does not start the solder bath heating. Check the machine is running freely or remove the toothed belt.
  • Page 124 6 Operation How to activate a function 1. Touch  The function has been activated. The button turns green How to set parameters for a function ► It is possible to set parameters for functions 18 to 25. 1. Touch the button to the right of the respective function name and enter a parameter value.
  • Page 125 6 Operation a If you would like the machine to continue production in spite of an error message, activate (3). TART b If you would like the machine to complete all jobs in the system in spite of an error message, activate (4).
  • Page 126 6 Operation Opening the window Touch (30) in the Settings window (see '"Settings" window' on XTRAS page 6-43). The "Extended settings" window appears. Fig. 6-35: Extended settings window It is possible to activate the following functions and set parameter val- ues in the "Extended settings"...
  • Page 127 6 Operation 16 Activate automatic certificate printing ► Contact EPM for information on compatible printers. 17 Set the time for the maximum period of inactivity after which an ac- tive user is automatically logged out. ► Entering a value greater than 0 activates automatic user logout.

  • Page 128: User Management" Window

    6 Operation 5.9.3 "User management" window Opening the window 1. Touch in the Settings window (see 'System screen' on page YSTEM 6-40). The "User management" window appears. Fig. 6-36: "User management" window In the "User management" window, it is possible to: ●...
  • Page 129 6 Operation How to create a new user Fig. 6-37: "User management" window ► If all users with user level 4 have been deleted, it is no longer pos- sible to manage the users. Ensure that at least one user is at user level 4 in order to manage the users.
  • Page 130 6 Operation How to delete a user Fig. 6-38: "User management" window 1. Select a user from the list (1). SERS 2. Touch (2). ELETE  The selected user has been deleted. Wellenlötanlage CIG highspeed SIG DOK-002 6-51...
  • Page 131 6 Operation How to change a password Fig. 6-39: "User management" window 1. Select a user from the list (1). SERS 2. Touch (2). HANGE 3. Enter a new password.  The password has been changed. Wellenlötanlage CIG highspeed SIG DOK-002 6-52...
  • Page 132 6 Operation How to change the permission levels Fig. 6-40: "User management" window ► Permissions can be changed by any user set to user level 4 in the user management. 1. Select a user from the user list (1). 2. Add permissions under (2) or select other permissions. In each case, touch the respective box (3).

  • Page 133: Switching Points" Window

    Fig. 6-41: "Switching points" window In the "Switching points" window, it is possible to: ► The predefined switching points can only be changed by EPM staff. 1 Set the position to open the flaps 2 Set the position to close the flaps...

  • Page 134: Service" Window

    6 Operation 5.9.5 "Service" window Opening the window 1. Touch in the Settings window (see 'System screen' on page ERVICE 6-40). The "Service" window appears. Fig. 6-42: "Service" window In the "Service" window, it is possible to: 1 Open the "Maintenance settings" window (see '"Maintenance" func- tional area' on page 6-11) 2 Open the "Maintenance log"...
  • Page 135 6 Operation "USB data transfer" window How to transfer data via USB stick Fig. 6-43: "USB settings" window 1. Select the data (1) that you would like to transfer. 2. Perform one of the following steps: - If you would like to transfer data from the system controls to a USB stick, touch (2).
  • Page 136 6 Operation "FTP settings" window How to transfer data via FTP server Fig. 6-44: "FTP settings" window 1. Select the data (1) that you would like to transfer. 2. Enter the IP address in the field (2). ADDRESS 3. Enter your FTP user name in the field (3).
  • Page 137 6 Operation "Traceability" window How to define the traceability settings Fig. 6-45: "Traceability settings" window 1. Touch the button (1). The traceability option is activated. 2. Enter the IP address in the field (2). ADDRESS 3. Enter your FTP user name in the field (3).

  • Page 138: Logs" Functional Area

    6 Operation 5.10 "Logs" functional area It is possible to open the following windows in the "Logs" window: 1 "Certificates" window 2 "Machine log book" window 3 "Maintenance log book" window Fig. 6-46: "Logs" window 5.10.1 "Certificates" window Opening the window 1.
  • Page 139 6 Operation Fig. 6-47: "Certificates" window In the "Certificates" window, it is possible to: ● Display certificates ● Print certificates ● Delete individual or all certificates ● Filter certificates according to their file names ● Search through certificates Wellenlötanlage CIG highspeed SIG DOK-002 6-60...
  • Page 140 6 Operation Fig. 6-48: "Certificates" window How to display certificates 1. Select a certificate from the certificate list (1).  The selected certificate is displayed under (a). ISPLAY How to print a certificate 1. Select a certificate from the certificate list (1). 2.

  • Page 141: Log Book" Window

    6 Operation How to filter certificates by file name 1. Enter a criterion in the field (5). ILTERS 2. Touch (5). All available certificates are filtered according to ILTERS the criterion entered. ► Touch (7) to delete the criterion that has been entered. ELETE ...

  • Page 142: Maintenance Log" Window

    6 Operation How to filter events 1. Enter a criterion in the field (1). ILTERS 2. Touch (1). All available events are filtered according to the ILTERS criterion entered. ► Touch (3) to delete the criterion that has been entered. ELETE ...
  • Page 143 6 Operation 1. Enter a criterion in the field (1). ILTERS 2. Touch (1). All available events are filtered according to the ILTERS criterion entered. ► Touch (3) to delete the criterion that has been entered. ELETE  The filter results are displayed. How to search for maintenance tasks 1.
  • Page 144 Ausgabe Mai 2007 Ersatzteilkatalog Ersatzteilkatalog Inhaltsverzeichnis Kapitel 6 Zeichnung / Drawing / Dessin Seite /Page Lötautomat / Soldering Machine / Automate de brasage .........6-5 6.1.1 Abmessungen / Measurements / Dimensions...........6-5 6.1.2 Baugruppen / Assemblies / Vue générale ............6-6 6.1.3 Gehäuse / Housing / Châssis ................6-8 6.1.4 Stickstoff Schnelleinspeisung , Durchflussmesser / Nitrogen quick intake , Flow meter / Rapide alimentation d’azote , Débimètre.......6-14...
  • Page 145 Ausgabe Mai 2007 Ersatzteilkatalog 6.2.4 Verlängerungsmodul / Extention Module / Module d’extension ....6-120 6.2.5 Motormodul / Motor Module / Module moteur..........6-122 6.2.6 Ventilatoren zu Modulen / Fan for Moduls / Ventilateur pour Modules..6-128 6.2.7 Schienen zu Modulen / Rails for Moduls / Rails pour modules ....6-130 6.2.8 Umlenksätze zu Modulen / Set of reversing wheel for moduls / Set boîte inversion pour modules.................
  • Page 146 Ausgabe Mai 2007 Ersatzteilkatalog Betriebsanleitung CIG compact TMS Duplex Lötautomat Seite 6-3...
  • Page 147 Bei Ersatzteilbestellungen immer Maschinentyp und Serialnummer angeben: CIG compact TMS Duplex, z. Bsp. 92-40-505 Important EPM Handels AG assume del credere liability only on EPM OEM-parts! When ordering spare parts it is essential to state the: • Type of machine • Machine number The machine number is: •...

  • Page 148: Lötautomat / Soldering Machine / Automate De Brasage

    Ausgabe Mai 2007 Ersatzteilkatalog Lötautomat / Soldering Machine / Automate de brasage 6.1.1 Abmessungen / Measurements / Dimensions Betriebsanleitung CIG compact TMS Duplex Lötautomat Seite 6-5...

  • Page 149: Baugruppen / Assemblies / Vue Générale

    Ausgabe Mai 2007 Ersatzteilkatalog 6.1.2 Baugruppen / Assemblies / Vue générale Bezeichnung Description Désignation Nr/No/Réf compact compact compact Thermokoppler Thermo coupler Thermocoupleurs 1087.2 Alarmlampe 3 farbig kompl. Lamp alert 3 colors Lampe d’alarme 3 couleur 4253 compl. compl. Summer Buzzer Buzzer 4254 Schutzabdeckungen für das...
  • Page 150 Ausgabe Mai 2007 Ersatzteilkatalog 6.1.2 Baugruppen / Assemblies / Vue générale Betriebsanleitung CIG compact TMS Duplex Lötautomat Seite 6-7...

  • Page 151: Gehäuse / Housing / Châssis

    Ausgabe Mai 2007 Ersatzteilkatalog 6.1.3 Gehäuse / Housing / Châssis Bezeichnung Description Désignation Nr/No/Réf compact compact compact Griff zu Scheiben Handles for window Poignées pour vitres 1505 Zinnrollenschalter Tinn reel switch 4260 Glasscheibe Seitentunnel Glass plate side tunnel Vitre tunnel latéral 6479 Dichtung zu Rahmen Seal for frame...
  • Page 152 Ausgabe Mai 2007 Ersatzteilkatalog 6.1.3 Gehäuse / Housing / Châssis Betriebsanleitung CIG compact TMS Duplex Lötautomat Seite 6-9...
  • Page 153 Ausgabe Mai 2007 Ersatzteilkatalog 6.1.3 Gehäuse / Housing / Châssis Bezeichnung Description Désignation Nr/No/Réf compact compact compact Glasscheibe Window 600x550x6mm Vitre 600x550x6mm avec 9129/300/320/400 600x550x6mm mit. with handles poignées Griffen Glasscheibe Window 600x650x6mm Vitre 600x650x6mm avec 9129/420/500 600x650x6mm mit Griffen with handles poignées Rahmen...
  • Page 154 Ausgabe Mai 2007 Ersatzteilkatalog 6.1.3 Gehäuse / Housing / Châssis Betriebsanleitung CIG compact TMS Duplex Lötautomat Seite 6-11...
  • Page 155 Ausgabe Mai 2007 Ersatzteilkatalog 6.1.3 Gehäuse / Housing / Châssis Bezeichnung Description Désignation Nr/No/Réf compact compact compact Steuerkasten Control box fuse cover Boîtier de contrôle couvercle 9762 Sicherungsdeckel fusibles Steuerkasten Seite Auslauf Control box side outlet Boîtier de contrôle côté sortie 9763/300/320 /400 Steuerkasten Seite Auslauf...
  • Page 156 Ausgabe Mai 2007 Ersatzteilkatalog 6.1.3 Gehäuse / Housing / Châssis Betriebsanleitung CIG compact TMS Duplex Lötautomat Seite 6-13...

  • Page 157: Stickstoff Schnelleinspeisung , Durchflussmesser / Nitrogen Quick Intake , Flow Meter / Rapide Alimentation D'azote , Débimètre

    Ausgabe Mai 2007 Ersatzteilkatalog 6.1.4 Stickstoff Schnelleinspeisung , Durchflussmesser / Nitrogen quick intake , Flow meter / Rapide alimentation d’azote , Débimètre Bezeichnung Description Désignation Nr/No/Réf Gasdurchflussmesser kompl. Gas-Flowmeter compl. Débimètre compl. pour gas 9369 Schlauch Pipe Tuyau 2896 Hahn Robinet 9365 Nippel...
  • Page 158 Ausgabe Mai 2007 Ersatzteilkatalog 6.1.4 Stickstoff Schnelleinspeisung , Durchflussmesser / Nitrogen quick intake , Flow meter / Rapide alimentation d’azote , Débimètre Betriebsanleitung CIG compact TMS Duplex Lötautomat Seite 6-15...

  • Page 159: Einlauf Tunnel / Inlet Tunnel / Tunnel Entrée

    Ausgabe Mai 2007 Ersatzteilkatalog 6.1.5 Einlauf Tunnel / Inlet Tunnel / Tunnel entrée Bezeichnung Description Désignation Nr/No/Réf compact compact compact Schlauch ø 4 Tube ø 4 Tuyou ø 4 3170 Schlauch ø 6 Tube ø 6 Tuyou ø.6 3171 Gummihalter Rubber holder Support pour lèvre 9165/300...
  • Page 160 Ausgabe Mai 2007 Ersatzteilkatalog 6.1.5 Einlauf Tunnel / Inlet Tunnel / Tunnel entrée Betriebsanleitung CIG compact TMS Duplex Lötautomat Seite 6-17...
  • Page 161 Ausgabe Mai 2007 Ersatzteilkatalog 6.1.5 Einlauf Tunnel / Inlet Tunnel / Tunnel entrée Bezeichnung Description Désignation Nr/No/Réf compact compact compact Abdeckblech am Eingang Inlet cover sheet Tôle protection entrée 9655/300/400 Abdeckblech am Eingang Inlet cover sheet Tôle protection entrée 9655/500 Abdeckblech am Eingang Inlet cover sheet Tôle protection entrée...
  • Page 162 Ausgabe Mai 2007 Ersatzteilkatalog 6.1.5 Einlauf Tunnel / Inlet Tunnel / Tunnel entrée Betriebsanleitung CIG compact TMS Duplex Lötautomat Seite 6-19...

  • Page 163: Auslauf Tunnel / Outlet Tunnel / Tunnel Sortie

    Ausgabe Mai 2007 Ersatzteilkatalog 6.1.6 Auslauf Tunnel / Outlet Tunnel / Tunnel sortie Bezeichnung Description Désignation Nr/No/Réf compact compact compact Schlauch ø 4 Tube ø 4 Tuyou ø 4 3170 Schlauch ø 6 Tube ø 6 Tuyou ø.6 3171 Gummihalter Rubber holder Support pour lèvre caoutchouc 9165/300...
  • Page 164 Ausgabe Mai 2007 Ersatzteilkatalog 6.1.6 Auslauf Tunnel / Outlet Tunnel / Tunnel sortie Betriebsanleitung CIG compact TMS Duplex Lötautomat Seite 6-21...
  • Page 165 Ausgabe Mai 2007 Ersatzteilkatalog 6.1.6 Auslauf Tunnel / Outlet Tunnel / Tunnel sortie Bezeichnung Description Désignation Nr/No/Réf compact compact compact Abdeckblech am Ausgang Outlet cover sheet Tôle protection sortie 9666/300/400 Abdeckblech am Ausgang Outlet cover sheet Tôle protection sortie 9666/500 Abdeckblech am Ausgang Outlet cover sheet Tôle protection sortie...
  • Page 166 Ausgabe Mai 2007 Ersatzteilkatalog 6.1.6 Auslauf Tunnel / Outlet Tunnel / Tunnel sortie Betriebsanleitung CIG compact TMS Duplex Lötautomat Seite 6-23...

  • Page 167: Transport / Conveyor / Transport

    Ausgabe Mai 2007 Ersatzteilkatalog 6.1.7 Transport / Conveyor / Transport Bezeichnung Description Désignation Nr/No/Réf compact compact compact Kabel zu Converter Cable for converter Câble de convertisseur Schienenverbinder mit 2 Rail connecting pieces incl.2 Raccord pour rail avec 2 vis Schrauben screws Nutenstein M5 M5 nut special...
  • Page 168 Ausgabe Mai 2007 Ersatzteilkatalog 6.1.7 Transport / Conveyor / Transport Betriebsanleitung CIG compact TMS Duplex Lötautomat Seite 6-25...
  • Page 169 Ausgabe Mai 2007 Ersatzteilkatalog 6.1.7 Transport / Conveyor / Transport Bezeichnung Description Désignation Nr/No/Réf compact compact compact Profilschiene Rail section Rail profilé 9355 Achse zu Transportmotor Shaft for conveyor motor Axe pour moteur de transport 9356/300 Achse zu Transportmotor Shaft for conveyor motor Axe pour moteur de transport 9356/400 Achse zu Transportmotor...
  • Page 170 Ausgabe Mai 2007 Ersatzteilkatalog 6.1.7 Transport / Conveyor / Transport Betriebsanleitung CIG compact TMS Duplex Lötautomat Seite 6-27...

  • Page 171: Rücklauftransport / Return Conveyor / Convoyeur De Retour

    Ausgabe Mai 2007 Ersatzteilkatalog 6.1.8 Rücklauftransport / Return conveyor / Convoyeur de retour Bezeichnung Description Désignation Nr/No/Réf compact compact compact Rücklaufantrieb komplett Return device drive, Système de retour complet 9501K Vorlaufantrieb komplett Forward device drive, Système de entraînement 9020K complete complet Schienenverbinder mit 2 Rail connecting pieces incl.
  • Page 172 Ausgabe Mai 2007 Ersatzteilkatalog 6.1.8 Rücklauftransport / Return conveyor / Convoyeur de retour Betriebsanleitung CIG compact TMS Duplex Lötautomat Seite 6-29...
  • Page 173 Ausgabe Mai 2007 Ersatzteilkatalog 6.1.8 Rücklauftransport / Return conveyor / Convoyeur de retour Bezeichnung Description Désignation Nr/No/Réf compact compact compact Verschalungsteil rechts Protection sheet right Tôle de protection droite 8072/300 Verschalungsteil rechts Protection sheet right Tôle de protection droite 8072/400 Verschalungsteil rechts Protection sheet right Tôle de protection droite...
  • Page 174 Ausgabe Mai 2007 Ersatzteilkatalog 6.1.8 Rücklauftransport / Return conveyor / Convoyeur de retour Betriebsanleitung CIG compact TMS Duplex Lötautomat Seite 6-31...
  • Page 175 Ausgabe Mai 2007 Ersatzteilkatalog 6.1.8 Rücklauftransport / Return conveyor / Convoyeur de retour Bezeichnung Description Désignation Nr/No/Réf compact compact compact Ankerschraube Foundation bolt Boulon d’ancrage 9016 Motor Vorlauf Motor forward Moteur avance 9020 Distanzklötzchen 18mm Spacer block 18mm Bloc d’écartement 18mm 9026 Grundplatte Base plate...
  • Page 176 Ausgabe Mai 2007 Ersatzteilkatalog 6.1.8 Rücklauftransport / Return conveyor / Convoyeur de retour Betriebsanleitung CIG compact TMS Duplex Lötautomat Seite 6-33...

  • Page 177: Pyrometer / Pyrometer / Pyromètre

    Ausgabe Mai 2007 Ersatzteilkatalog 6.1.9 Pyrometer / Pyrometer / Pyromètre Bezeichnung Description Désignation Nr/No/Réf compact Schlauch Ø 4 Hose Ø 4 Tuyau Ø 4 3170 Zylinder zu Pyrometerklappe Cylinder for pyrometer shutter Cylindre pour clôture de pyromètre 9441 Magnetventil mit Halter Magnetic valve with holder Electrovanne avec support 9442...
  • Page 178 Ausgabe Mai 2007 Ersatzteilkatalog 6.1.9 Pyrometer / Pyrometer / Pyromètre Betriebsanleitung CIG compact TMS Duplex Lötautomat Seite 6-35...

  • Page 179: Flussmittelpumpe / Flux Pump / Pompe De Flux

    Ausgabe Mai 2007 Ersatzteilkatalog 6.1.10 Flussmittelpumpe / Flux pump / Pompe de flux Bezeichnung Description Désignation Nr/No/Réf compact compact compact Pumpenkopf zu 9720 *) Pump head for 9720 *) Tête de pompe pour 9720 *) 9363.1 Schlauch 3x2 (500mm) Hose 3x2 (500mm) Tuyau 3x2 (500mm) 9363.2 Schlauch 3x2 (1000mm)
  • Page 180 Ausgabe Mai 2007 Ersatzteilkatalog 6.1.10 Flussmittelpumpe / Flux pump / Pompe de flux Betriebsanleitung CIG compact TMS Duplex Lötautomat Seite 6-37...

  • Page 181: Zerstäuberfluxer / Atomizer Fluxer / Fluxeur Atomiseur

    Ausgabe Mai 2007 Ersatzteilkatalog 6.1.11 Zerstäuberfluxer / Atomizer fluxer / Fluxeur atomiseur Bezeichnung Description Désignation Nr/No/Réf compact compact compact Gabelstück Fork bracket Fourche 402 L Gabelstück Fork bracket Fourche 402 R Griff Handle Poignée 1505 Gasfeder Shock absorber Amortisseur à gaz 2580 Kabel zu Induktivtaster *) Cable for inductive...
  • Page 182 Ausgabe Mai 2007 Ersatzteilkatalog 6.1.11 Zerstäuberfluxer / Atomizer fluxer / Fluxeur atomiseur Betriebsanleitung CIG compact TMS Duplex Lötautomat Seite 6-39...
  • Page 183 Ausgabe Mai 2007 Ersatzteilkatalog 6.1.11 Zerstäuberfluxer / Atomizer fluxer / Fluxeur atomiseur Bezeichnung Description Désignation Nr/No/Réf compact compact compact Seitenabdeckung Side cover Revêtement latéral 9157A/300 Seitenabdeckung Side cover Revêtement latéral 9157A/320/400 /420/500 Gummihalter Rubber holder Support de lèvre caoutchouc 9165/300 Gummihalter Rubber holder Support de lèvre caoutchouc...
  • Page 184 Ausgabe Mai 2007 Ersatzteilkatalog 6.1.11 Zerstäuberfluxer / Atomizer fluxer / Fluxeur atomiseur Betriebsanleitung CIG compact TMS Duplex Lötautomat Seite 6-41...
  • Page 185 Ausgabe Mai 2007 Ersatzteilkatalog 6.1.11 Zerstäuberfluxer / Atomizer fluxer / Fluxeur atomiseur Bezeichnung Description Désignation Nr/No/Réf compact compact compact Raccord Raccord Raccord 9234 Regulierventil Regulating valve Soupape de réglage 9235 Raccord Raccord Raccord 9236 Deckblech Cover plate Coiffe 9237/300 Deckblech Cover plate Coiffe 9237/320/400...
  • Page 186 Ausgabe Mai 2007 Ersatzteilkatalog 6.1.11 Zerstäuberfluxer / Atomizer fluxer / Fluxeur atomiseur Betriebsanleitung CIG compact TMS Duplex Lötautomat Seite 6-43...

  • Page 187: Doppel Zerstäuberfluxer/Double Atomizer Fluxer/Fluxeur Atomiseur Double

    Ausgabe Mai 2007 Ersatzteilkatalog 6.1.12 Doppel Zerstäuberfluxer/Double atomizer fluxer/Fluxeur atomiseur double Bezeichnung Description Désignation Nr/No/Réf compact compact compact Nutenstein M5 M5 nut special Ecrou M5 spécial Gabelstück Fork bracket Fourche 402 L Gabelstück Fork bracket Fourche 402 R Griff Handle Poignée 1505 Gasfeder...
  • Page 188 Ausgabe Mai 2007 Ersatzteilkatalog 6.1.12 Doppel Zerstäuberfluxer/Double atomizer fluxer/Fluxeur atomiseur double Betriebsanleitung CIG compact TMS Duplex Lötautomat Seite 6-45...
  • Page 189 Ausgabe Mai 2007 Ersatzteilkatalog 6.1.12 Doppel Zerstäuberfluxer/Double atomizer fluxer/Fluxeur atomiseur double Bezeichnung Description Désignation Nr/No/Réf compact compact compact Abdeckung Cover Revêtement 9156A/300/ 400 Abdeckung Cover Revêtement 9156A/500 Seitenabdeckung Side cover Revêtement latéral 9157/300 Seitenabdeckung Side cover Revêtement latéral 9157/320/400 /420/500 Seitenabdeckung Side cover Revêtement latéral...
  • Page 190 Ausgabe Mai 2007 Ersatzteilkatalog 6.1.12 Doppel Zerstäuberfluxer/Double atomizer fluxer/Fluxeur atomiseur double Betriebsanleitung CIG compact TMS Duplex Lötautomat Seite 6-47...
  • Page 191 Ausgabe Mai 2007 Ersatzteilkatalog 6.1.12 Doppel Zerstäuberfluxer/Double atomizer fluxer/Fluxeur atomiseur double Bezeichnung Description Désignation Nr/No/Réf compact compact compact Schutzlappen Protection hang Languette de protection 9229/300/320/4 Schutzlappen Protection hang Languette de protection 9229/420/500 Magnetventil 24V Magnetic valve 24V Electrovanne 24V 9230/24 Druckregler Pressure regulator Régulateur manométrique de...
  • Page 192 Ausgabe Mai 2007 Ersatzteilkatalog 6.1.12 Doppel Zerstäuberfluxer/Double atomizer fluxer/Fluxeur atomiseur double Betriebsanleitung CIG compact TMS Duplex Lötautomat Seite 6-49...

  • Page 193: Stand-Alone Fluxer / Stand-Alone Fluxer / Fluxeur Célibataire

    Ausgabe Mai 2007 Ersatzteilkatalog 6.1.13 Stand-Alone Fluxer / Stand-Alone Fluxer / Fluxeur célibataire Bezeichnung Description Désignation Nr/No/Réf compact compact compact Gabelstück Fork bracket Fourche 402 L Gabelstück Fork bracket Fourche 402 R Lagerbock komplett Bearing support compl. Support paliers complet . Kettenrad Sprocket wheel Roue à...
  • Page 194 Ausgabe Mai 2007 Ersatzteilkatalog 6.1.13 Stand-Alone Fluxer / Stand-Alone Fluxer / Fluxeur célibataire Betriebsanleitung CIG compact TMS Duplex Lötautomat Seite 6-51...
  • Page 195 Ausgabe Mai 2007 Ersatzteilkatalog 6.1.13 Stand-Alone Fluxer / Stand-Alone Fluxer / Fluxeur célibataire Bezeichnung Description Désignation Nr/No/Réf compact compact compact Einlageblech schmal Cover sheet small Couvercle étroit 4677/400 Einlageblech schmal Cover sheet small Couvercle étroit 4677/500 Luftmesserhalter Holder for air knife Support couteau d’air 4678/300/400 Luftmesserhalter...
  • Page 196 Ausgabe Mai 2007 Ersatzteilkatalog 6.1.13 Stand-Alone Fluxer / Stand-Alone Fluxer / Fluxeur célibataire Betriebsanleitung CIG compact TMS Duplex Lötautomat Seite 6-53...
  • Page 197 Ausgabe Mai 2007 Ersatzteilkatalog 6.1.13 Stand-Alone Fluxer / Stand-Alone Fluxer / Fluxeur célibataire Bezeichnung Description Désignation Nr/No/Réf compact compact compact Abdeckung Cover Revêtement 9156/300/400 Abdeckung Cover Revêtement 9156/500 Abdeckung Cover Revêtement 9156A/300/ 400 Abdeckung Cover Revêtement 9156A/500 Gummihalter Rubber holder Support de lèvre caoutchouc 9165/300 Gummihalter...
  • Page 198 Ausgabe Mai 2007 Ersatzteilkatalog 6.1.13 Stand-Alone Fluxer / Stand-Alone Fluxer / Fluxeur célibataire Betriebsanleitung CIG compact TMS Duplex Lötautomat Seite 6-55...
  • Page 199 Ausgabe Mai 2007 Ersatzteilkatalog 6.1.13 Stand-Alone Fluxer / Stand-Alone Fluxer / Fluxeur célibataire Bezeichnung Description Désignation Nr/No/Réf compact compact compact Raccord Raccord Raccord 9232 Raccord Raccord Raccord 9233 Raccord Raccord Raccord 9234 Regulierventil Regulating valve Soupape de réglage 9235 Raccord Raccord Raccord 9236...
  • Page 200 Ausgabe Mai 2007 Ersatzteilkatalog 6.1.13 Stand-Alone Fluxer / Stand-Alone Fluxer / Fluxeur célibataire Betriebsanleitung CIG compact TMS Duplex Lötautomat Seite 6-57...

  • Page 201: Fluxerschublade / Fluxer Drawer / Tiroir Fluxeur

    Ausgabe Mai 2007 Ersatzteilkatalog 6.1.14 Fluxerschublade / Fluxer drawer / Tiroir fluxeur Bezeichnung Description Désignation Nr/No/Réf compact compact compact Fluxerschublade kompl. Fluxer drawer compl. Tiroir fluxeur compl 9829 Schlauch ø4 Hose ø4 Tuyau ø4 3170 Schlauch ø6 Hose ø6 Tuyau ø6 3171 Zahnriemen Toothed belt...
  • Page 202 Ausgabe Mai 2007 Ersatzteilkatalog 6.1.14 Fluxerschublade / Fluxer drawer / Tiroir fluxeur 9829 Fluxerschublade kompl. für Maschinen die PNP-Sensoren haben / Fluxer drawer compl. for PNP sensor type / Tiroir fluxeur compl. pour capteur type PNP Betriebsanleitung CIG compact TMS Duplex Lötautomat Seite 6-59...
  • Page 203 Ausgabe Mai 2007 Ersatzteilkatalog 6.1.14 Fluxerschublade / Fluxer drawer / Tiroir fluxeur Bezeichnung Description Désignation Nr/No/Réf compact compact compact Düsenhalter Nozzle holder Support buse 9570 Umlenkrolle Pulley Poulie 9572 Mitnehmerrad Gear wheel Poulie crantée 9572.1 Sensorschutz Sensor protection Tôle de protection du capteur 9574 Düsenträger Nozzle support...
  • Page 204 Ausgabe Mai 2007 Ersatzteilkatalog 6.1.14 Fluxerschublade / Fluxer drawer / Tiroir fluxeur 9568 9569 Betriebsanleitung CIG compact TMS Duplex Lötautomat Seite 6-61...

  • Page 205: Doppelfluxerschublade / Double Atomiser Fluxer Drawer / Fluxeur Atomiseur Double

    Ausgabe Mai 2007 Ersatzteilkatalog 6.1.15 Doppelfluxerschublade / Double atomiser fluxer drawer / Fluxeur atomiseur double Bezeichnung Description Désignation Nr/No/Réf compact compact compact Doppelfluxerschublade Doublefluxer drawer compl. Tiroir double fluxeur compl. 9829.3 kompl. Schlauch ø4 Hose ø4 Tuyau ø4 3170 Schlauch ø6 Hose ø6 Tuyau ø6 3171...
  • Page 206 Ausgabe Mai 2007 Ersatzteilkatalog 6.1.15 Doppelfluxerschublade / Double atomiser fluxer drawer / Fluxeur atomiseur double 9829.3 Fluxerschublade kompl. für Maschinen die PNP-Sensoren haben / Fluxer drawer compl. for PNP sensor type / Tiroir fluxeur compl. pour capteur type PNP Betriebsanleitung CIG compact TMS Duplex Lötautomat Seite 6-63...
  • Page 207 Ausgabe Mai 2007 Ersatzteilkatalog 6.1.15 Doppelfluxerschublade / Double atomiser fluxer drawer / Fluxeur atomiseur double Bezeichnung Description Désignation Nr/No/Réf compact compact compact Kabelsatz zu Cable set for fluxer drawer Jeu de Câble pour tiroir fluxeur 9497 Fluxerschublade mit with plug 9281.3 and cable avec prise 9281.3 et câble pour Stecker 9281.3 und Kabel for sensor 9830...
  • Page 208 Ausgabe Mai 2007 Ersatzteilkatalog 6.1.15 Doppelfluxerschublade / Double atomiser fluxer drawer / Fluxeur atomiseur double 9568 9569 Betriebsanleitung CIG compact TMS Duplex Lötautomat Seite 6-65...
  • Page 209 Ausgabe Mai 2007 Ersatzteilkatalog 6.1.16 Vorwärmer / Preheater / Préchauffage Bezeichnung Description Désignation Nr/No/Réf compact compact compact Klemmenleiste komplett IR Terminal block, assembly IR Borne plate complète IR 4138 Klemmenleiste komplett Terminal block, assembly Borne plate complète Carbon 4138.1 Carbon Carbon Halter hinten Holder, rear...
  • Page 210 Ausgabe Mai 2007 Ersatzteilkatalog 6.1.16 Vorwärmer / Preheater / Préchauffage Betriebsanleitung CIG compact TMS Duplex Lötautomat Seite 6-67...

  • Page 211: Vorwärmer / Preheater / Préchauffage

    Ausgabe Mai 2007 Ersatzteilkatalog 6.1.16 Vorwärmer / Preheater / Préchauffage Bezeichnung Description Désignation Nr/No/Réf compact compact compact Strahler Lamp Lampe 9215. ? IR-Strahler Carbon 900W, IR lamp Carbon 900 W, 115 V, IR lampe carbone 900 W, 115, 9215.1/320 115V, 400 bl 400 bl 400 bl /400/420...
  • Page 212 Ausgabe Mai 2007 Ersatzteilkatalog 6.1.16 Vorwärmer / Preheater / Préchauffage Betriebsanleitung CIG compact TMS Duplex Lötautomat Seite 6-69...

  • Page 213: Tangentiallüfter / Tangential Fan / Ventilateur Tangentiel

    Ausgabe Mai 2007 Ersatzteilkatalog 6.1.17 Tangentiallüfter / Tangential fan / Ventilateur tangentiel Bezeichnung Description Désignation Nr/No/Réf compact compact compact Stecker (aus Metall) Metal plug Fiche métallique 4130 Steckdose (aus Metall) Metal socket Prise métallique femelle 4131 Ventilator Ventilateur 9800 Ventilator Ventilateur 9804 Netzgerät zu 9926...
  • Page 214 Ausgabe Mai 2007 Ersatzteilkatalog 6.1.17 Tangentiallüfter / Tangential fan / Ventilateur tangentiel Betriebsanleitung CIG compact TMS Duplex Lötautomat Seite 6-71...

  • Page 215: Lotbad / Solder Bath / Bain D'étain

    Ausgabe Mai 2007 Ersatzteilkatalog 6.1.18 Lotbad / Solder bath / Bain d’étain Bezeichnung Description Désignation Nr/No/Réf compact compact Kugellager Ball bearing Roulement à billes Winkel Angle Cornière 2650/300/320/400 Winkel Angle Cornière 2650/420/500 Blech zu Lotbad Sheet for solder bath Tôle pour bain d’étain 2740 Badanschlag Stopper for solder pot...
  • Page 216 Ausgabe Mai 2007 Ersatzteilkatalog 6.1.18 Lotbad / Solder bath / Bain d’étain Betriebsanleitung CIG compact TMS Duplex Lötautomat Seite 6-73...

  • Page 217: Badzentrierung / Guide For Solder Bath / Guidage Pour Bain D'étain

    Ausgabe Mai 2007 Ersatzteilkatalog 6.1.19 Badzentrierung / Guide for solder bath / Guidage pour bain d’étain Bezeichnung Description Désignation Nr/No/Réf compact compact compact Badzentrierung 400 Centering guide for solder Guidage pour bain d’étain 9545 kompl bath 400 compl 400 compl. Kugellager Ball bearing Roulement à...
  • Page 218 Ausgabe Mai 2007 Ersatzteilkatalog 6.1.19 Badzentrierung / Guide for solder bath / Guidage pour bain d’étain Betriebsanleitung CIG compact TMS Duplex Lötautomat Seite 6-75...

  • Page 219: Badausfahrverlängerung / Bath Outward Extension / Rallonge D'extraction Du Bain

    Ausgabe Mai 2007 Ersatzteilkatalog 6.1.20 Badausfahrverlängerung / Bath Outward Extension / Rallonge d’extraction du bain Bezeichnung Description Désignation Nr/No/Réf compact compact compact Badausfahrverlängerung Bath outward extension Rallonge d’extraction du bain A0084.1 Stellschraube standard *) Adjusting screw standard *) Vis de réglage de niveau 4057 standard *) Stellschraube smema *)
  • Page 220 Ausgabe Mai 2007 Ersatzteilkatalog 6.1.20 Badausfahrverlängerung / Bath Withdrawal Extension / Rallonge d’extraction du bain Betriebsanleitung CIG compact TMS Duplex Lötautomat Seite 6-77...

  • Page 221: Wechselgestell / Support Carriage For Exchangeable / Rayon Pour Changement

    Ausgabe Mai 2007 Ersatzteilkatalog 6.1.21 Wechselgestell / Support carriage for exchangeable / Rayon pour changement Bezeichnung Description Désignation Nr/No/Réf compact compact compact 9952/300/320 Wechselgestell Support carriage for Rayon pour changement /400 exchangeable 9952/420/500 Wechselgestell Support carriage for Rayon pour changement exchangeable Montagesatz zu Assembly set for support...
  • Page 222 Ausgabe Mai 2007 Ersatzteilkatalog 6.1.21 Wechselgestell / Support carriage for exchangeable / Rayon pour changement Betriebsanleitung CIG compact TMS Duplex Lötautomat Seite 6-79...

  • Page 223: Lotpumpen / Solder Pumps / Pompes À Étain

    Ausgabe Mai 2007 Ersatzteilkatalog 6.1.22 Lotpumpen / Solder pumps / Pompes à étain Bezeichnung Description Désignation Nr/No/Ref compact compact Träger Vollwelle Motor holder solid shaft Support vague pleine 105 L Träger Hohlwelle Motor holder hollow shaft Support vague creuse 105 R Stellring Spacer collar Bague de butée...
  • Page 224 Ausgabe Mai 2007 Ersatzteilkatalog 6.1.22 Lotpumpen / Solder pumps / Pompes à étain 4045 K Betriebsanleitung CIG compact TMS Duplex Lötautomat Seite 6-81...
  • Page 225 Ausgabe Mai 2007 Ersatzteilkatalog 6.1.22 Lotpumpen / Solder pumps / Pompes à étain Bezeichnung Description Désignation Nr/No/Ref compact compact Wellendichtung kompl. Shaft sealing complete Etanchéité complet des arbres 4045 K Distanzhülse Spacer bush Douille d’écartement 4043/300/320/ Distanzhülse Spacer bush Douille d’écartement 4043/420/500 Distanzhülse Spacer bush...
  • Page 226 Ausgabe Mai 2007 Ersatzteilkatalog 6.1.22 Lotpumpen / Solder pumps / Pompes à étain 4045 K Betriebsanleitung CIG compact TMS Duplex Lötautomat Seite 6-83...
  • Page 227 Ausgabe Mai 2007 Ersatzteilkatalog 6.1.23 Wellenformer / Waveformer / Formeur de vagues Bezeichnung Description Désignation Nr/No/Réf B A B A=Wellenabstand (wa) A=Wave distance (wd) A=Vague distance (vd) 75mm, B=Wellenabstand 75mm, B=Shaft distance 75mm, B=Vague distance (wa) 100mm (wd) 100mm (vd) 100mm Trennblech Typ 300 Separation sheet Type 300 Tôle de séparation Typ...

  • Page 228: Wellenformer / Waveformer / Formeur De Vagues

    Ausgabe Mai 2007 Ersatzteilkatalog 6.1.23 Wellenformer / Waveformer / Formeur de vagues Betriebsanleitung CIG compact TMS Duplex Lötautomat Seite 6-85...
  • Page 229 Ausgabe Mai 2007 Ersatzteilkatalog 6.1.23 Wellenformer / Waveformer / Formeur de vagues Bezeichnung Description Désignation Nr/No/Réf B A= Wörthmannwelle 3- A= Wörthmann wave 3 range A= Vague Wörthmann 3 rangées reihig, B= B = Wörthmann wave 5 range B= Vague Wörthmann 5 rangées Wörthmannwelle 5-reihig Leitblech L= 320, Guiding sheet L= 320,...
  • Page 230 Ausgabe Mai 2007 Ersatzteilkatalog 6.1.23 Wellenformer / Waveformer / Formeur de vagues Betriebsanleitung CIG compact TMS Duplex Lötautomat Seite 6-87...
  • Page 231 Ausgabe Mai 2007 Ersatzteilkatalog 6.1.23 Wellenformer / Waveformer / Formeur de vagues Bezeichnung Description Désignation Nr/No/Réf Rückwand 320 mm Rear panel 320 mm Paroi arrière 320 mm 2623/300/320 Rückwand 420 mm Rear panel 420 mm Paroi arrière 420 mm 2623/400/420 Rückwand 520 mm Rear panel 520 mm Paroi arrière 520 mm...
  • Page 232 Ausgabe Mai 2007 Ersatzteilkatalog 6.1.23 Wellenformer / Waveformer / Formeur de vagues Betriebsanleitung CIG compact TMS Duplex Lötautomat Seite 6-89...

  • Page 233: Welle / N.b - Wave / N.b - Vague

    Ausgabe Mai 2007 Ersatzteilkatalog 6.1.24 N.B - Welle / N.B – Wave / N.B - Vague Bezeichnung Description Désignation Nr/No/Réf compact compact compact Wellensockel kompl Wave socket compl Socle de vague compl. 4320/300/320 Wellensockel kompl Wave socket compl Socle de vague compl. 4320/400 Wellensockel kompl Wave socket compl...
  • Page 234 Ausgabe Mai 2007 Ersatzteilkatalog 6.1.24 N.B - Welle / N.B – Wave / N.B - Vague Betriebsanleitung CIG compact TMS Duplex Lötautomat Seite 6-91...
  • Page 235 Ausgabe Mai 2007 Ersatzteilkatalog 6.1.24 N.B - Welle / N.B – Wave / N.B - Vague Bezeichnung Description Désignation Nr/No/Réf compact compact compact Welle Vollmaterial Wedge-shaped wave plate Vague cunéiforme 4354/300/320 Welle Vollmaterial Wedge-shaped wave plate Vague cunéiforme 4354/400 Welle Vollmaterial Wedge-shaped wave plate Vague cunéiforme 4354/500...
  • Page 236 Ausgabe Mai 2007 Ersatzteilkatalog 6.1.24 N.B - Welle / N.B – Wave / N.B - Vague Betriebsanleitung CIG compact TMS Duplex Lötautomat Seite 6-93...

  • Page 237: Lotbadheizung / Solder Bath Heating / Chauffage Bain D'étain

    Ausgabe Mai 2007 Ersatzteilkatalog 6.1.25 Lotbadheizung / Solder bath heating / Chauffage bain d’étain Bezeichnung Description Désignation Nr/No/Réf compact compact Thermokoppler Thermo coupler Thermocoupleurs 1087 Zusatzheizkörper mit Add. heater element, holder left Corps de chauffe supplémentaire 1089 L Halter links avec support à...
  • Page 238 Ausgabe Mai 2007 Ersatzteilkatalog 6.1.25 Lotbadheizung / Solder bath heating / Chauffage bain d’étain 4545 K 4551K Betriebsanleitung CIG compact TMS Duplex Lötautomat Seite 6-95...
  • Page 239 Ausgabe Mai 2007 Ersatzteilkatalog 6.1.25 Lotbadheizung / Solder bath heating / Chauffage bain d’étain Bezeichnung Description Désignation Nr/No/Réf compact compact Zinn-Niveau-Überwachung kompl. Solder level control compl. Côntrole de niveau compl. 4551 K Schwimmer Float Flotteur 4545 Schraube spezial Screw, special Vis spécial 4546 Halter...
  • Page 240 Ausgabe Mai 2007 Ersatzteilkatalog 6.1.25 Lotbadheizung / Solder bath heating / Chauffage bain d’étain 4545 K 4551K Betriebsanleitung CIG compact TMS Duplex Lötautomat Seite 6-97...

  • Page 241: Anordnung Heizelemente / Arrangement Of Heating Elements / Disposition Corps De Chauffe

    Ausgabe Mai 2007 Ersatzteilkatalog 6.1.26 Anordnung Heizelemente / Arrangement of heating elements / Disposition corps de chauffe Bezeichnung Description Désignation Nr/No/Réf compact compact Heizelement unten links Heater element bottom left Corps de chauffe en bas à gauche 4536 L/300/320 /400 Heizelement unten links Heater element bottom left Corps de chauffe en bas à...
  • Page 242 Ausgabe Mai 2007 Ersatzteilkatalog 6.1.26 Anordnung Heizelemente / Arrangement heating elements / Disposition corps de chauffe Betriebsanleitung CIG compact TMS Duplex Lötautomat Seite 6-99...
  • Page 243 Ausgabe Mai 2007 Ersatzteilkatalog 6.1.27 Lotnachfüllung V2 / Solder refilling V2 / Remplissage d’étain V2 Bezeichnung Description Désignation Nr/No/Réf compact compact compact Lotnachfüllung kompl. Solder refilling compl. Remplissage d’étain compl. 9669 Achse Shaft 4204 Segerring 8mm Safety ring 8 mm Anneau de retenue 8mm 4205 Distanzhülse...

  • Page 244: Lotnachfüllung V2 / Solder Refilling V2 / Remplissage D'étain V2

    Ausgabe Mai 2007 Ersatzteilkatalog 6.1.27 Lotnachfüllung V2 / Solder refilling V2 / Remplissage d’étain V2 9669 Betriebsanleitung CIG compact TMS Duplex Lötautomat Seite 6-101...

  • Page 245: Kettenwaschanlage / Chain Cleaning System/ Système De Nettoyage Des

    Ausgabe Mai 2007 Ersatzteilkatalog 6.1.28 Kettenwaschanlage / Chain cleaning system/ Système de nettoyage des chaînes Bezeichnung Description Désignation Nr/No/Réf compact compact compact Kettenwaschanlage kompl. Chain cleaning device Systéme de nettoyage des 9930 compl. chaînes compl. Nutenstein M5 M5 nut special Ecrou M5 spécial Gabelstück links Fork left...
  • Page 246 Ausgabe Mai 2007 Ersatzteilkatalog 6.1.28 Kettenwaschanlage / Chain cleaning system/ Système de nettoyage des chaînes 9930 Betriebsanleitung CIG compact TMS Duplex Lötautomat Seite 6-103...
  • Page 247 Ausgabe Mai 2007 Ersatzteilkatalog 6.1.28 Kettenwaschanlage / Chain cleaning system / Système de nettoyage des chaînes Bezeichnung Description Désignation Nr/No/Réf compact compact compact Einlauffeder rechts Inflow spring right Ressort entrée droit 9554 Distanzhalter rechts Brace right Entretroise droite 9555 Einlauffeder links Inflow spring left Ressort entrée gauche 9556...
  • Page 248 Ausgabe Mai 2007 Ersatzteilkatalog 6.1.28 Kettenwaschanlage / Chain cleaning system / Système de nettoyage des chaînes 9930 Betriebsanleitung CIG compact TMS Duplex Lötautomat Seite 6-105...

  • Page 249: Kondensatfalle / Condensation Trap / Vanne De Condensation

    Ausgabe Mai 2007 Ersatzteilkatalog 6.1.29 Kondensatfalle / Condensation trap / Vanne de condensation Bezeichnung Description Désignation Nr/No/Ref compact compact Kondensatfalle kompl. ohne Condensation trap Vanne de condensation sans A0303 Kühlaggregat without cooler assembly élément de refroidissement Temperaturfühler Temperature sensor Senseur temperature 9960 Schwämmle Kühlgerät Cooling device Schwämmle Elément de refroidissement...
  • Page 250 Ausgabe Mai 2007 Ersatzteilkatalog 6.1.29 Kondensatfalle / Condensation trap / Vanne de condensation Betriebsanleitung CIG compact TMS Duplex Lötautomat Seite 6-107...
  • Page 251 Ausgabe Mai 2007 Ersatzteilkatalog 6.1.29 Kondensatfalle / Condensation trap / Vanne de condensation Bezeichnung Description Désignation Nr/No/Réf compact compact Verschlussmutter Hexagon cap nut Bouchon 6 pans 9984 Deckel O-Ring Cover O-Ring Couverclejoint torique 9985 Kühlelement Cooler Elément de refroidissement 9986 Elementgehäuse Element housing Boîtier des éléments...
  • Page 252 Ausgabe Mai 2007 Ersatzteilkatalog 6.1.29 Kondensatfalle / Condensation trap / Vanne de condensation Betriebsanleitung CIG compact TMS Duplex Lötautomat Seite 6-109...

  • Page 253: Filter Zu Ppm Messgerät / Filter For Oxygen Analyzer / Filtre Pour Analyseur D'oxygen

    Ausgabe Mai 2007 Ersatzteilkatalog 6.1.30 Filter zu PPM Messgerät / Filter for oxygen analyzer / Filtre pour analyseur d’oxygen Bezeichnung Description Désignation Nr/No/Réf Compact Compact Filter kompl. mit Anbausatz Filter compl. Filtre compl. 10020 Winkelanschluss Angle connection Tube de raccordement 3165 Pneumatikschlauch ø4mm (In Hose pneumatic ø4mm (In...
  • Page 254 Ausgabe Mai 2007 Ersatzteilkatalog 6.1.30 Filter zu PPM Messgerät / Filter for oxygen analyzer / Filtre pour analyseur d’oxygen Betriebsanleitung CIG compact TMS Duplex Lötautomat Seite 6-111...

  • Page 255: Transportmodule Zu Lötautomat Mit Rahmentransport

    Ausgabe Mai 2007 Ersatzteilkatalog Transportmodule zu Lötautomat mit Rahmentransport 6.2.1 Einlauf-Modul / Intake Module / Module d’entrée Bezeichnung Description Désignation Nr/No/Réf compact compact compact Einlauf-Modul Typ 300 Intake Module type 300 Module d’entrée modèle 300 11240/300 Einlauf-Modul Typ 400 Intake Module type 400 Module d’entrée modèle 400 11240/400 Einlauf-Modul Typ 500...
  • Page 256 Ausgabe Mai 2007 Ersatzteilkatalog 6.2.1 Einlauf-Modul / Intake Module / Module d’entrée Betriebsanleitung CIG compact TMS Duplex Lötautomat Seite 6-113...

  • Page 257: Auslaufmodul / Outlet Module / Module De Sortie

    Ausgabe Mai 2007 Ersatzteilkatalog 6.2.2 Auslaufmodul / Outlet Module / Module de sortie Bezeichnung Description Désignation Nr/No/Réf compact compact compact Auslauf-Modul Typ 300 Outlet Module type 300 Module de sortie typ 300 11241.1/300 Auslauf-Modul Typ 400 Outlet Module type 400 Module de sortie typ 400 11241.1/400 Auslauf-Modul Typ 500...
  • Page 258 Ausgabe Mai 2007 Ersatzteilkatalog 6.2.2 Auslaufmodul / Outlet Module / Module de sortie Betriebsanleitung CIG compact TMS Duplex Lötautomat Seite 6-115...

  • Page 259: Anfangsmodul / Start Modul / Module De Départ

    Ausgabe Mai 2007 Ersatzteilkatalog 6.2.3 Anfangsmodul / Start Modul / Module de départ Bezeichnung Description Désignation Nr/No/Réf compact compact compact Anfangs-Modul tief Typ 300 Start-Modul low Type 300 Module départ bas modèle 300 AR 300 Anfangs-Modul tief Typ 400 Start-Modul low Type 400 Module départ haut modèle AR 400 Anfangs-Modul tief Typ 500...
  • Page 260 Ausgabe Mai 2007 Ersatzteilkatalog 6.2.3 Anfangsmodul / Start Modul / Module de départ Betriebsanleitung CIG compact TMS Duplex Lötautomat Seite 6-117...
  • Page 261 Ausgabe Mai 2007 Ersatzteilkatalog 6.2.3 Anfangsmodul / Start Modul / Module de départ Bezeichnung Description Désignation Nr/No/Réf Rücklaufantrieb Return device complete Système de retour complet 9501 K Lagerbock komplett mit Bearing block compl. ball Support paliers compl roulm. Kugellager No 460 bearing 460 billes 460 Kettenrad...
  • Page 262 Ausgabe Mai 2007 Ersatzteilkatalog 6.2.3 Anfangsmodul / Start Modul / Module de départ Betriebsanleitung CIG compact TMS Duplex Lötautomat Seite 6-119...

  • Page 263: Verlängerungsmodul / Extention Module / Module D'extension

    Ausgabe Mai 2007 Ersatzteilkatalog 6.2.4 Verlängerungsmodul / Extention Module / Module d’extension Bezeichnung Description Désignation Nr/No/Réf compact compact compact Verlängerungs-Modul tief Extension Module low Module d’extension bas VR 300 Typ 300 Type 300 modèle 300 Verlängerungs-Modul tief Extension Module low Module d’extension bas VR 400 Typ 400...
  • Page 264 Ausgabe Mai 2007 Ersatzteilkatalog 6.2.4 Verlängerungsmodul / Extention Module / Module d’extension Betriebsanleitung CIG compact TMS Duplex Lötautomat Seite 6-121...

  • Page 265: Motormodul / Motor Module / Module Moteur

    Ausgabe Mai 2007 Ersatzteilkatalog 6.2.5 Motormodul / Motor Module / Module moteur Bezeichnung Description Désignation Nr/No/Réf compact compact compact Motor-Modul Typ 300 Motor Module Type 300 Module moteur modèle 300 MR 300 Motor-Modul Typ 400 Motor Module Type 400 Module moteur modèle 400 MR 400 Motor-Modul Typ 500 Motor Module Type 500...
  • Page 266 Ausgabe Mai 2007 Ersatzteilkatalog 6.2.5 Motormodul / Motor Module / Module moteur 9020 K 9501 K Betriebsanleitung CIG compact TMS Duplex Lötautomat Seite 6-123...
  • Page 267 Ausgabe Mai 2007 Ersatzteilkatalog 6.2.5 Motormodul / Motor Module / Module moteur Bezeichnung Description Désignation Nr/No/Réf Vorlaufantrieb kompl. Forward drive compl. Entraînement compl. 9020 K Lagerbock komplett mit Bearing block compl. ball Support paliers compl Kugellager No 460 bearing 460 roulm.
  • Page 268 Ausgabe Mai 2007 Ersatzteilkatalog 6.2.5 Motormodul / Motor Module / Module moteur 9020 K 9501 K Betriebsanleitung CIG compact TMS Duplex Lötautomat Seite 6-125...
  • Page 269 Ausgabe Mai 2007 Ersatzteilkatalog 6.2.5 Motormodul / Motor Module / Module moteur Bezeichnung Description Désignation Nr/No/Réf Rücklaufantrieb Return device complete Système de retour complet 9501K Lagerbock komplett mit Bearing support compl. Ball Support paliers compl roulm. Kugellager No 460 bearing 460 billes 460 Kettenrad Sprocket wheel...
  • Page 270 Ausgabe Mai 2007 Ersatzteilkatalog 6.2.5 Motormodul / Motor Module / Module moteur 9020 K 9501 K Betriebsanleitung CIG compact TMS Duplex Lötautomat Seite 6-127...

  • Page 271: Ventilatoren Zu Modulen / Fan For Moduls / Ventilateur Pour Modules

    Ausgabe Mai 2007 Ersatzteilkatalog 6.2.6 Ventilatoren zu Modulen / Fan for Moduls / Ventilateur pour Modules Bezeichnung Description Désignation Nr/No/Réf compact compact compact Ventilator Kühlung Fan cooling Ventilateur refridissement 9030 Schutzgitter zu Protective grille for fan Grille de protection pour 9031 Halteblech unten Support sheet bottom, cooling...
  • Page 272 Ausgabe Mai 2007 Ersatzteilkatalog 6.2.6 Ventilatoren zu Modulen / Fan for Modules / Ventilateur pour Modules Betriebsanleitung CIG compact TMS Duplex Lötautomat Seite 6-129...

  • Page 273: Schienen Zu Modulen / Rails For Moduls / Rails Pour Modules

    Ausgabe Mai 2007 Ersatzteilkatalog 6.2.7 Schienen zu Modulen / Rails for Moduls / Rails pour modules Bezeichnung Description Désignation Nr/No/Réf Schiene roh l = 2m Rail raw l = 2m Rail brut l= 2m 11350 Schiene rechts l = 2m Rail right l = 2m Rail droit usiné...
  • Page 274 Ausgabe Mai 2007 Ersatzteilkatalog 6.2.7 Schienen zu Modulen / Rails for Moduls / Rails pour modules Betriebsanleitung CIG compact TMS Duplex Lötautomat Seite 6-131...

  • Page 275: Umlenksätze Zu Modulen / Set Of Reversing Wheel For Moduls / Set Boîte Inversion Pour Modules

    Ausgabe Mai 2007 Ersatzteilkatalog 6.2.8 Umlenksätze zu Modulen / Set of reversing wheel for moduls / Set boîte inversion pour modules Bezeichnung Description Désignation Nr/No/Réf compact Umlenksatz links kompl. Set of reversing wheel compl. Left Set boîte inversion compl. gauche 11370.1 Umlenksatz rechts kompl.
  • Page 276 Ausgabe Mai 2007 Ersatzteilkatalog 6.2.8 Umlenksätze zu Modulen / Set of reversing wheels for moduls / Set boîte inversion pour modules Umlenksatz kompl. links und rechts / Set of reversing wheels compl. left and right / Set boîte inversion compl. gauche et droite 11370.1 / 11370.2 Motorumlenksatz kompl.

  • Page 277: Motorauszugmodul / Motor Extension Module / Module Extension Moteur

    Ausgabe Mai 2007 Ersatzteilkatalog 6.2.9 Motorauszugmodul / Motor extension module / Module extension moteur Bezeichnung Description Désignation Nr/No/Réf compact compact compact Motorauszug Typ 300 Motor extension type 300 Accélérateur modèle 300 MA 300 Motorauszug Typ 400 Motor extension type 400 Accélérateur modèle 400 MA 400 Motorauszug Typ 500...
  • Page 278 Ausgabe Mai 2007 Ersatzteilkatalog 6.2.9 Motorauszugmodul / Motor extension module / Module extension moteur Betriebsanleitung CIG compact TMS Duplex Lötautomat Seite 6-135...

  • Page 279: Aushebestation / Lifting Station / Translateur

    Ausgabe Mai 2007 Ersatzteilkatalog 6.2.10 Aushebestation / Lifting station / Translateur Pos. Bezeichnung Description Désignation Nr/No/Réf compact Montagewanne Gr. 4/300 Installation trough 4/300 Tôle de base 4/300 8101.3 Montagewanne Gr. 5/300 Installation trough 5/300 Tôle de base 5/300 8102.3 Montagewanne Gr. 6/300 Installation trough 6/300 Tôle de base 6/300 8103.3...
  • Page 280 Ausgabe Mai 2007 Ersatzteilkatalog 6.2.10 Aushebestation / Lifting station / Translateur Wanne kompl. Pos. 7 Deckel Betriebsanleitung CIG compact TMS Duplex Lötautomat Seite 6-137...
  • Page 281 Ausgabe Mai 2007 Ersatzteilkatalog 6.2.10 Aushebestation / Lifting station / Translateur Pos. Bezeichnung Description Désignation Nr/No/Réf compact Seitenplatte 300 Side plate 300 Tôle latérale 300 8167.3 Seitenplatte 400 Side plate 400 Tôle latérale 400 8168.4 Seitenplatte 500 Side plate 500 Tôle latérale 500 8169.5 Laufrolle ohne Lager...
  • Page 282 Ausgabe Mai 2007 Ersatzteilkatalog 6.2.10 Aushebestation / Lifting station / Translateur Wanne kompl. Pos. 7 Deckel Betriebsanleitung CIG compact TMS Duplex Lötautomat Seite 6-139...

  • Page 283: Umsetzermodule Zu Lötautomat Mit Rahmentransport / Converter Module For Soldering Automat With Frame Transport

    Ausgabe Mai 2007 Ersatzteilkatalog 6.3 Umsetzermodule zu Lötautomat mit Rahmentransport / Converter module for soldering automat with frame transport 6.3.1 Anfangs- & Endlift / Start & End lift / Ascenseur d’entrée & de sortie 6.3.1.1 Gestell / Chassis / Châssis Bezeichnung Description Désignation...
  • Page 284 Ausgabe Mai 2007 Ersatzteilkatalog 6.3.1.1 Gestell / Chassis / Châssis Betriebsanleitung CIG compact TMS Duplex Lötautomat Seite 6-141...
  • Page 285 Ausgabe Mai 2007 Ersatzteilkatalog 6.3.1.1 Gestell / Chassis / Châssis Bezeichnung Description Désignation Nr/No/Réf Gestell Frame Carcasse 7200/300/400 Gestell Frame Carcasse 7200/500 Seitenwand links Side panel left Paroi latérale gauche 7201 L Seitenwand rechts Side panel right Paroi latérale droite 7201 R Deckel Cover...
  • Page 286 Ausgabe Mai 2007 Ersatzteilkatalog 6.3.1.1 Gestell / Chassis / Châssis Betriebsanleitung CIG compact TMS Duplex Lötautomat Seite 6-143...

  • Page 287: Hubauflage / Lift Support / Support De Course

    Ausgabe Mai 2007 Ersatzteilkatalog 6.3.1.2 Hubauflage / Lift Support / Support de course Bezeichnung Description Désignation Nr/No/Réf Zahnrad, Stahl Gear, steel Roue dentée, acier Zahnrad, Resofil Gear, Resofil Roue dentée, Resofil Schraube M 20 x 1.5 Screw M 20 x 1.5 Vis M 20 x 1.5 Mutter M 20 Nut M 20...
  • Page 288 Ausgabe Mai 2007 Ersatzteilkatalog 6.3.1.2 Hubauflage / Lift Support / Support de course Betriebsanleitung CIG compact TMS Duplex Lötautomat Seite 6-145...

  • Page 289: Winkelumsetzer / Angle Adjuster / Convertisseur Angulaire

    Ausgabe Mai 2007 Ersatzteilkatalog 6.3.2 Winkelumsetzer / Angle adjuster / Convertisseur angulaire 6.3.2.1 Gestell / Chassis / Châssis Bezeichnung Description Désignation Nr/No/Réf Gestell, h = 950 mm Chassis, h = 950 mm Carcasse, h = 950 mm 7301/950/300/400 Gestell, h = 950 mm Chassis, h = 950 mm Carcasse, h = 950 mm 7301/950/500...
  • Page 290 Ausgabe Mai 2007 Ersatzteilkatalog 6.3.2.1 Gestell / Chassis / Châssis Betriebsanleitung CIG compact TMS Duplex Lötautomat Seite 6-147...
  • Page 291 Ausgabe Mai 2007 Ersatzteilkatalog 6.3.2.2 Drehauflage / Swivel Support / Support rotatif Bezeichnung Description Désignation Nr/No/Réf Zahnrad, Stahl Gear, steel Roue dentée, acier Zahnrad, Resofil Gear, Resofil Roue dentée, Resofil Schraube M 20 x 1.5 Screw M 20 x 1.5 Vis M 20 x 1.5 Mutter M 20 Nut M 20...

  • Page 292: Drehauflage / Swivel Support / Support Rotatif

    Ausgabe Mai 2007 Ersatzteilkatalog 6.3.1.2 Drehauflage / Swivel Support / Support rotatif Betriebsanleitung CIG compact TMS Duplex Lötautomat Seite 6-149...

  • Page 293: Drehvorrichtung / Swivelling Device / Dispositif De Rotation

    Ausgabe Mai 2007 Ersatzteilkatalog 6.3.2.3 Drehvorrichtung / Swivelling Device / Dispositif de rotation Bezeichnung Description Désignation Nr/No/Réf Spule Magnetventil Solenoid valve coil Bobine électrovanne 7007 Magnetventil Solenoid-valve Electrovanne 7008 Verschraubung gerade Union straight Raccord à vis droit 7009 Winkelverschraubung Angle union Raccord à...
  • Page 294 Ausgabe Mai 2007 Ersatzteilkatalog 6.3.2.3 Drehvorrichtung / Swivelling Device / Dispositif de rotation Betriebsanleitung CIG compact TMS Duplex Lötautomat Seite 6-151...

  • Page 295: T-Umsetzer / T-Adjuster / Convertisseur En T

    Ausgabe Mai 2007 Ersatzteilkatalog 6.3.3 T-Umsetzer / T-Adjuster / Convertisseur en T 6.3.3.1 Gestell / Chassis / Châssis Bezeichnung Description Désignation Nr/No/Réf Gestell, h = 950 mm Chassis, h = 950 mm Carcasse, h = 950 mm 7301/950/300/400 Gestell, h = 950 mm Chassis, h = 950 mm Carcasse, h = 950 mm 7301/950/500...
  • Page 296 Ausgabe Mai 2007 Ersatzteilkatalog 6.3.3.1 Gestell / Chassis / Châssis Betriebsanleitung CIG compact TMS Duplex Lötautomat Seite 6-153...

  • Page 297: Drehauflage / Swivel Support / Support Rotatif

    Ausgabe Mai 2007 Ersatzteilkatalog 6.3.3.2 Drehauflage / Swivel Support / Support rotatif Description Bezeichnung Désignation Nr/No/Réf Gear, steel Zahnrad, Stahl Roue d’engrenage, acier Gear, resofil Zahnrad, Resofil Roue d’engrenage, Resofil Screw M 20 x 1.5 Schraube M 20 x 1.5 Vis M 20 x 1.5 Nut M 20 Mutter M 20...
  • Page 298 Ausgabe Mai 2007 Ersatzteilkatalog 6.3.3.2 Drehauflage / Swivel Support / Support rotatif Betriebsanleitung CIG compact TMS Duplex Lötautomat Seite 6-155...

  • Page 299: Drehvorrichtung / Swivel Device / Mécanisme De Rotation

    Ausgabe Mai 2007 Ersatzteilkatalog 6.3.3.3 Drehvorrichtung / Swivel Device / Mécanisme de rotation Bezeichnung Description Désignation Nr/No/Réf Spule Magnetventil Solenoid valve coil Bobine électrovanne 7007 Magnetventil Solenoid-valve Electrovanne 7008 Verschraubung gerade Union straight Raccord à vis droit 7009 Winkelverschraubung Angle union Raccord à...
  • Page 300 Ausgabe Mai 2007 Ersatzteilkatalog 6.3.3.3 Drehvorrichtung / Swivelling Device / Mécanisme de rotation Betriebsanleitung CIG compact TMS Duplex Lötautomat Seite 6-157...

  • Page 301: Auslaufkontrolle Zu Al/El / Outflow Control Al/El / Contrôle De Sortie Al/El

    Ausgabe Mai 2007 Ersatzteilkatalog 6.3.4 Auslaufkontrolle zu AL/EL / Outflow control AL/EL / Contrôle de sortie AL/EL Bezeichnung Description Désignation Nr/No/Réf compact Auslaufkontrolle zu AL kompl. Outflow control AL Contrôle de sortie AL compl. A0072 Distanzblech Distance plate Tôle intermédiaire 9053 Kabel lang Cable, long...
  • Page 302 Ausgabe Mai 2007 Ersatzteilkatalog 6.3.4 Auslaufkontrolle zu AL/EL /Outflow control AL/EL / Contrôle de sortie AL/EL A0072 / A0074 Betriebsanleitung CIG compact TMS Duplex Lötautomat Seite 6-159...

  • Page 303: Einlaufsperre Zu El / Inlet Lock Device El / Blocage D'entrée El

    Ausgabe Mai 2007 Ersatzteilkatalog 6.3.5 Einlaufsperre zu EL / Inlet lock device EL / Blocage d’entrée EL Bezeichnung Description Désignation Nr/No/Réf compact Einlaufsperre zu Endlift kompl. Inlet lock device EL Blocage d’entrée EL A0073 Mikroschalter Microswitch Microrupteur 7005 Halteschiene Holding rail Barre de support 7006 Haltewinkel für Box...
  • Page 304 Ausgabe Mai 2007 Ersatzteilkatalog 6.3.5 Einlaufsperre zu EL / Inlet lock device EL / Blocage d’entrée EL A0073 Betriebsanleitung CIG compact TMS Duplex Lötautomat Seite 6-161...

  • Page 305: Einlaufsperre Zu Al / Inlet Lock Device Al / Blocage D'entrée Al

    Ausgabe Mai 2007 Ersatzteilkatalog 6.3.6 Einlaufsperre zu AL / Inlet lock device AL / Blocage d’entrée AL Bezeichnung Description Désignation Nr/No/Réf compact Einlaufsperre zu AL kompl. Inlet lock device AL Blocage d’entrée AL 7130 Halteschiene Holding rail Rail support 7006 Liftfeder rechts Lift spring right Ressort de sustentation droit...
  • Page 306 Ausgabe Mai 2007 Ersatzteilkatalog 6.3.6 Einlaufsperre zu AL / Inlet lock device AL / Blocage d’entrée AL Betriebsanleitung CIG compact TMS Duplex Lötautomat Seite 6-163...

  • Page 307: Stauüberwachung / Pile-Up Monitor Compl. For Modules / Programmateur Anti-Collision Compl. Pour Modules

    Ausgabe Mai 2007 Ersatzteilkatalog 6.3.7 Stauüberwachung / Pile-up monitor compl. for modules / Programmateur anti-collision compl. pour modules Bezeichnung Description Désignation Nr/No/Réf compact Stauüberwachung kompl. Pile-up monitor compl. for Programmateur anti-collision compl. 9052 K modules moduls Box zu Stauüberwachung Pile-up monitor box Boîtier programmateur anti-collision 9052 Kabel kurz *)
  • Page 308 Ausgabe Mai 2007 Ersatzteilkatalog 6.3.7 Stauüberwachung / Pile-up monitor compl. for modules / Programmateur anti-collision compl. pour modules Betriebsanleitung CIG compact TMS Duplex Lötautomat Seite 6-165...

  • Page 309: Binärcodierung Zu Lötautomat 24 V / Binary Encoder For Soldering

    Ausgabe Mai 2007 Ersatzteilkatalog 6.3.8 Binärcodierung zu Lötautomat 24 V / Binary encoder for soldering maschine 24 V / Programmateur binaire pour machine de brasage 24 V Bezeichnung Description Désignation Nr/No/Réf compact Binärcodierung zu Lötautomat 24 Binary encoder for soldering Programmateur binaire pour 9056.2 V kompl...
  • Page 310 Ausgabe Mai 2007 Ersatzteilkatalog 6.3.8 Binärcodierung zu Lötautomat 24 V / Binary encoder for automatic soldering machine 24 V / Programmateur binaire pour machine de brasage 24 V 9056.2 Betriebsanleitung CIG compact TMS Duplex Lötautomat Seite 6-167...

  • Page 311: Binärcodierung Zu Arbeitsplatz 220 V / Workstation Binary Encoder

    Ausgabe Mai 2007 Ersatzteilkatalog 6.3.9 Binärcodierung zu Arbeitsplatz 220 V / Workstation binary encoder 220 V / Codage binaire pour poste de travail 220 V Bezeichnung Description Désignation Nr/No/Réf compact Binärcodierung zu Arbeitsplatz Work station binary encoder Codage binaire pour poste de 9080 220 V kompl 220 V compl...
  • Page 312 Ausgabe Mai 2007 Ersatzteilkatalog 6.3.9 Binärcodierung zu Arbeitsplatz 220 V / Workstation binary encoder 220 V / Codage binaire pour poste de travail 220 V 9080 Betriebsanleitung CIG compact TMS Duplex Lötautomat Seite 6-169...
  • Page 313 Ausgabe Mai 2007 Ersatzteilkatalog 6.3.9.1 Binärcodierung zu Arbeitsplatz 24 V / Workstation binary encoder 24 V / Codage binaire pour poste de travail 24 V Bezeichnung Description Désignation Nr/No/Réf compact Binärcodierung zu Arbeitsplatz Work station controller binary 24 Codage binaire pour poste de 9080.1 24 V kompl.
  • Page 314 Ausgabe Mai 2007 Ersatzteilkatalog 6.3.9.1 Binärcodierung zu Arbeitsplatz 24 V / Workstation binary encoder 24 V / Codage binaire pour poste de travail 24 V 9080.1 Betriebsanleitung CIG compact TMS Duplex Lötautomat Seite 6-171...

  • Page 315: Binärcodierung Zu Arbeitsplatz Ohne Sperrmagnet / Workstation Binary Encoder Without Lock Magnet / Codage Binaire Pour Poste De Travail Sans Aimant De Blocage

    Ausgabe Mai 2007 Ersatzteilkatalog 6.3.9.2 Binärcodierung zu Arbeitsplatz ohne Sperrmagnet / Workstation binary encoder without lock magnet / Codage binaire pour poste de travail sans aimant de blocage Bezeichnung Description Désignation Nr/No/Réf compact Binärcodierung zu Arbeitsplatz Work station binary encoder Codage binaire sans aimant de 9081 ohne Sperrmagnet kompl.
  • Page 316 Ausgabe Mai 2007 Ersatzteilkatalog 6.3.9.2 Binärcodierung zu Arbeitsplatz ohne Sperrmagnet / Workstation Binary encoder without lock magnet / Codage binaire pour poste de travail sans aimant de blocage 9081 Betriebsanleitung CIG compact TMS Duplex Lötautomat Seite 6-173...

  • Page 317: Binärcodierkamm / Coding Field Binary / Came De Codage Binaire

    Ausgabe Mai 2007 Ersatzteilkatalog 6.3.10 Binärcodierkamm / Coding field binary / Came de codage binaire Bezeichnung Description Désignation Nr/No/Réf compact Codierkamm, schraubbar Coding field, screwable Came de codage vissable 1798 Codierkamm, steckbar Coding field, pluggable Came de codage enfichable 1799 Stift Cheville 1800...
  • Page 318 Ausgabe Mai 2007 Ersatzteilkatalog 6.3.10 Binärcodierkamm / Coding field binary / Came de codage binaire Betriebsanleitung CIG compact TMS Duplex Lötautomat Seite 6-175...

  • Page 319: Sick Barcode / Sick Barcode / Code Barre Sick

    Ausgabe Mai 2007 Ersatzteilkatalog 6.3.11 Sick Barcode / Sick Barcode / Code barre Sick Bezeichnung Description Désignation Nr/No/Réf compact Sick Barcodierung kompl. Sick Barcode compl. Code barre de Sick compl. 9859 Halteschiene Holding rail Rail support 7006 Halter Holder Support 9036 Befestigungsplatte Fastening plate...
  • Page 320 Ausgabe Mai 2007 Ersatzteilkatalog 6.3.11 Sick Barcode / Sick Barcode / Code barre Sick 9859 Betriebsanleitung CIG compact TMS Duplex Lötautomat Seite 6-177...

  • Page 321: Robotronix Barcode / Barcode Robotronix / Code Barre Robotronix

    Ausgabe Mai 2007 Ersatzteilkatalog 6.3.12 Robotronix Barcode / Barcode Robotronix / Code barre Robotronix Bezeichnung Description Désignation Nr/No/Réf compact Robotronix Barcodierung Barcode Robotronix compl Code barre Robotronix compl 81007 K Halteschiene Holding rail Basse de support 7006 Halter Holder Support 9036 Befestigungsplatte Fastening plate...
  • Page 322 Ausgabe Mai 2007 Ersatzteilkatalog 6.3.12 Robotronix Barcode / Barcode Robotronix / Code barre Robotronix 81007 K Betriebsanleitung CIG compact TMS Duplex Lötautomat Seite 6-179...

  • Page 323: Wellenhöhe-Messgerät / Solder Wave Height Optimiser / Appareil De Mesure Hauteur De Vague

    Ausgabe Mai 2007 Ersatzteilkatalog 6.3.13 Wellenhöhe-Messgerät / Solder wave height optimiser / Appareil de mesure hauteur de vague Bezeichnung Description Désignation Nr/No/Réf compact Wellenhöhe-Messgerät kompl. Solder wave height optimiser Appareil de mesure hauteur de 5000 compl.. vague compl. Datenempfänger W5000 Data receiver Récepteur W5000 5001...
  • Page 324 Ausgabe Mai 2007 Ersatzteilkatalog 6.3.13 Wellenhöhe-Messgerät / Solder wave height optimiser / Appareil de mesure hauteur de vague 5000 Betriebsanleitung CIG compact TMS Duplex Lötautomat Seite 6-181...
  • Page 325 Ausgabe Mai 2007 Ersatzteilkatalog Seite 6-182 Betriebsanleitung CIG compact TMS Duplex Lötautomat...
  • Page 326 EPM Handels AG Bodenfeldstrasse 8 5643 Sins +41 (0)44 749 31 31 +41 (0)44 749 31 39 epm@epm.ch Company / Customer Street Nr. ZIP Town Construction description CIG Compact SIG Commission Drawing number EPM 1-2012 Voltage 400 V AC Pre-fuse...
  • Page 327 Flux 0 Position Sensor / Stepper Motor 1-4 Terminal list =TMS+EINLAUF-X30 AUSL_ SMEMA Flux Level + Flux flow monitoring Terminal list =TMS+FLUXER-X AUSL_ Emergency Stop Loop Activation Nitrogen Valves Terminal list =TMS+AUSL_TU-X AUSL_ 189 Signal Lamps 14.12.2015 CIG Compact SIG Tabel of contents: Kurt Fankhauser EPM 1-2012...
  • Page 328 Place Page Page description Place Page Page description Page Page description TRAN 190 Control of AC-motors Conveyor compact + finger equi TRAN 191 Conveyor movement guard / Angle Adjustment 14.12.2015 CIG Compact SIG Tabel of contents: Kurt Fankhauser EPM 1-2012...
  • Page 329 Control drawer (SS) -COM1 N-BOX S-BOX -S32 -S36 -S33 -S37 02.12.2015 CIG Compact SIG Overwiew Kurt Fankhauser EPM 1-2012...
  • Page 330 Control drawer (SS) N-BOX 1/N/PE 1/N/PE 1/N/PE 1/N/PE -X21 -X22 -X21 -X22 02.12.2015 CIG Compact SIG Overwiew Kurt Fankhauser EPM 1-2012...
  • Page 331 Control drawer (SS) S-BOX -Verteilerbox SUB-D 02.12.2015 CIG Compact SIG Overwiew Kurt Fankhauser EPM 1-2012...
  • Page 332 Control drawer (SS) S-BOX 02.12.2015 CIG Compact SIG Overwiew Kurt Fankhauser EPM 1-2012...
  • Page 333 Lock coil of EL Jam Controller -X29 -X30 L/N/PE L/N/PE 02.12.2015 CIG Compact SIG Overwiew Kurt Fankhauser EPM 1-2012...
  • Page 334 Black: Phase wire 230VAC Black: L2 (3-phase current) Light blue: Neutral wire 230VAC Black: L3 (3-phase current) Dark blue: +24VDC Light blue: Neutral wire Dark blue/white: 0VDC Yellow-green: Earth 01.12.2015 CIG Compact SIG Standards and Specifications Kurt Fankhauser EPM 1-2012...
  • Page 335 20.0 20.0 20.0 20.0 X2-8 /23.3 -FI1 /10.0 63/0.3A Δ 24VDC/10A /11.6 24V1 /11.2 24V2 /11.2 /11.0 +N_BOX UPS opt 10.12.2015 CIG Compact SIG Supply UPS Kurt Fankhauser EPM 1-2012...
  • Page 336 Digital Eingang A1.5 A1.4 Main Contactor 24VDC for not On OUTPUT X1.4:X6.5 /10.9 /13.0 8450 PhoenixC.2963938 8451 /11.6 2 /10.3 4 /10.3 6 /10.3 /11.7 /11.2 Emergency Stop Loop 14.12.2015 CIG Compact SIG Emergency Stop Relay Kurt Fankhauser EPM 1-2012...
  • Page 337 X2.10 S-DVI Supply +24V X10.1 X10.2 A1.6 Digital Eingang X3.1 24V2 24V2 /11.9 /14.0 /11.9 /14.0 S-DVI -COM1 SUB-D 9 At front metal sheet Barcode Control of peristatic pump 11.12.2015 CIG Compact SIG SPS Industrial PC Kurt Fankhauser EPM 1-2012...
  • Page 338 Analog Eingang Spare X3.4 Temperature compensation /14.4 X3.5 X3.5 X3.6 Temperature compensation /14.4 X3.6 Supply Supply +24V +24V/3 24V/4 X6.1 X6.2 X5.3 X5.4 24V2 24V2 /13.9 /15.0 /13.9 /15.0 26.11.2015 CIG Compact SIG SPS Module Overwiew Kurt Fankhauser EPM 1-2012...
  • Page 339 /11.1 +24V 24VDC for OUTPUT X1.4:X6.5 /32.1 X3.6 X6.6 /11.4 Smema Outlet BA /63.1 X3.7 X6.7 /63.1 X3.8 X6.8 Supply +24V X7.1 X7.2 24V2 24V2 /14.9 /16.0 /14.9 /16.0 14.12.2015 CIG Compact SIG SPS Module Overwiew Kurt Fankhauser EPM 1-2012...
  • Page 340 X5.4 /34.1 X3.4 X5.4 /40.3 Supply Supply +24V/1 24V/2 EXGND EXGND +24V/1 24V/2 EXGND EXGND X6.1 X6.2 X6.3 X6.4 X6.1 X6.2 X6.3 X6.4 24V2 24V2 /15.9 /17.0 /15.9 /17.0 11.12.2015 CIG Compact SIG SPS Module Overwiew Kurt Fankhauser EPM 1-2012...
  • Page 341 Reserved fast N2 filling X4.1 X3.2 X4.2 X4.3 X3.3 X4.4 X3.4 X3.5 X3.6 Supply Supply +24V/1 24V/2 24V/3 24V/4 X5.1 X5.2 X5.3 X5.4 24V2 24V2 /16.9 /18.0 /16.9 /18.0 27.11.2015 CIG Compact SIG SPS Module Overwiew Kurt Fankhauser EPM 1-2012...
  • Page 342 X4.4 Supply Supply Supply +24V +24V +24V +24V +24V +24V +24V +24V +24V X3.1 X3.2 X5.1 X5.2 X5.3 X5.4 X5.1 X5.2 X5.3 X5.4 24V2 24V2 /17.9 /32.0 /17.9 /27.0 11.12.2015 CIG Compact SIG SPS Module Overwiew Kurt Fankhauser EPM 1-2012...
  • Page 343 /26.0 /26.1 /26.3 /26.4 +N_BOX -H21 -H22 -H23 -H24 -H25 -H26 -H27 -H28 -H29 -H30 -H31 -H32 Pre-heating Pre-heating Pre-heating Pre-heating Pre-heating Pre-heating Pre-heating Pre-heating Pre-heating Pre-heating Pre-heating Pre-heating 11.12.2015 CIG Compact SIG Preheater IR Beams Kurt Fankhauser EPM 1-2012...
  • Page 344 -H21 -H22 -H23 -H24 -H25 -H26 -H27 -H28 -H29 -H21.1 -H22.1 -H23.1 -H24.1 -H25.1 -H26.1 -H27.1 -H28.1 -H29.1 Pre-heating Pre-heating Pre-heating Pre-heating Pre-heating Pre-heating Pre-heating Pre-heating Pre-heating 11.12.2015 CIG Compact SIG Preheater Carbon / Hybrid Kurt Fankhauser Option EPM 1-2012...
  • Page 345 23.0 /21.9 23.0 -SSR13 -SSR15 -SSR14 -SSR16 /26.5 /26.8 /26.6 /26.9 +N_BOX Additional heater Solder pot heater S Solder pot heater R Solder pot heater T Additional heater 11.12.2015 CIG Compact SIG Main / Additional Heater Kurt Fankhauser EPM 1-2012...
  • Page 346 /22.9 24.0 /22.9 24.0 /22.9 24.0 /22.9 24.0 -SSR17 -SSR18 /27.0 /27.1 Connector Temperature Temperature Switch 220V external conveyor solder OK discharge side 10.12.2015 CIG Compact SIG Temperature Kurt Fankhauser EPM 1-2012...
  • Page 347 /23.9 /23.9 /23.9 /23.9 10.12.2015 CIG Compact SIG Spare Kurt Fankhauser EPM 1-2012...
  • Page 348 -SSR5 -SSR6 0V-SSR /26.0 JGX-1505FB_D-240A25P JGX-1505FB_D-240A25P JGX-1505FB_D-240A25P JGX-1505FB_D-240A25P JGX-1505FB_D-240A25P JGX-1505FB_D-240A25P JGX-1505FB_D-240A25P JGX-1505FB_D-240A25P /20.5 /20.6 /20.1 /20.2 /20.2 /20.3 /20.3 /20.4 /21.5 /21.6 /21.1 /21.2 /21.2 /21.3 /21.3 /21.4 10.12.2015 CIG Compact SIG Activation Solid State Relays Kurt Fankhauser EPM 1-2012...
  • Page 349 SSR13 -SSR14 -SSR15 -SSR16 0V-SSR 0V-SSR /25.9 /27.0 JGX-1505FB_D-240A25P JGX-1505FB_D-240A25P JGX-1505FB_D-240A25P JGX-1505FB_D-240A25P JGX-1505FB_D-240A25P JGX-1505FB_D-240A25P JGX-1505FB_D-240A25P JGX-1505FB_D-240A25P /20.6 /20.7 /20.7 /20.8 /22.0 /22.6 /22.5 /22.8 /21.6 /21.7 /21.7 /21.8 26.11.2015 CIG Compact SIG Activation Solid State Relays Kurt Fankhauser EPM 1-2012...
  • Page 350 External conveyor Temperature solder OK A1.1 A1.1 Digital Ausgang Digital Ausgang X5.3 X4.1 -SSR17 -SSR18 0V-SSR /26.9 /18.9 /30.0 JGX-1505FB_D-240A25P JGX-1505FB_D-240A25P /23.0 /23.3 11.12.2015 CIG Compact SIG Activation Solid State Relays Kurt Fankhauser EPM 1-2012...
  • Page 351 Additional heating Solder pot heater request request A2.2 A2.2 A2.2 A2.2 Digital Ausgang Digital Ausgang Digital Ausgang Digital Ausgang X3.1 X3.2 X3.3 X3.4 +S-BOX 2-61 2-62 2-63 2-64 11.12.2015 CIG Compact SIG Controller Solder pot heaters Kurt Fankhauser EPM 1-2012...
  • Page 352 Digital INPUT Digital INPUT Digital INPUT X2.3 X2.4 X1.1 X1.2 X1.3 X1.4 24V1 24V1 /11.9 /30.0 +S-BOX +S-BOX 1-42 1-43 1-44 1-46 1-54 1-19 1-55 1-31 11.12.2015 CIG Compact SIG Feedbacks solder pots / User Inputs Kurt Fankhauser EPM 1-2012...
  • Page 353 Inlet Sensor Lock coil Airknife A1.4 A1.5 A1.5 Digital Ausgang Digital Ausgang Digital Eingang X6.1 X4.2 X4.3 24V1 24V1 /29.9 /31.0 /27.9 /31.0 Inlet Sensor Lock Coil Airknife 11.12.2015 CIG Compact SIG Entrance Sensor / Lock Coil Kurt Fankhauser EPM 1-2012...
  • Page 354 Digital Eingang Digital Eingang X1.1 X1.2 X1.3 X1.4 X2.1 X2.2 -R_BC1 -R_BC2 -R_BC3 -R_BC4 -R_BC5 -R_BC6 1.8kΩ 1.8kΩ 1.8kΩ 1.8kΩ 1.8kΩ 1.8kΩ 24V1 24V1 /30.9 /34.0 /30.9 /32.0 11.12.2015 CIG Compact SIG Baynary code read in Kurt Fankhauser EPM 1-2012...
  • Page 355 SMEMA Inler MR SMEMA Inlet A1.4 A1.5 Digital Ausgang Digital Eingang X3.5 X3.6 X3.3 24V2 24V2 /18.9 /41.0 /31.9 /34.0 Connector SMEMA Entrance 11.12.2015 CIG Compact SIG Connector SMEMA Entrance Kurt Fankhauser EPM 1-2012...
  • Page 356 Exhaust flow monitor A1.6 Digital Eingang X3.4 24V1 24V1 /31.9 /35.0 /32.9 /35.0 Exhaust air flow monitor 11.12.2015 CIG Compact SIG Pressured Air + Exhaust flow control Kurt Fankhauser EPM 1-2012...
  • Page 357 A1.4 A1.4 Digital Ausgang Digital Ausgang Digital Eingang X3.1 X2.2 X2.4 24V1 24V1 /34.9 /36.0 /34.9 /36.0 0 Position sensor flux nozzle Stepper motor 11.12.2015 CIG Compact SIG Flux 0 Position Sensor / Stepper Motor 1-4 Kurt Fankhauser EPM 1-2012...
  • Page 358 Flux level low Flux flow monitor A1.4 A1.4 Digital Eingang Digital Eingang X3.2 X3.3 24V1 24V1 /35.9 /43.0 /35.9 /40.0 Monitoring flux level Monitoring flux flow 11.12.2015 CIG Compact SIG Flux Level + Flux flow monitoring Kurt Fankhauser EPM 1-2012...
  • Page 359 A1.6 A1.8 A1.8 Digital Ausgang Digital Ausgang Digital Ausgang Analog Eingang X5.2 X5.3 X5.4 X1.1 X1.2 /36.9 /41.0 Control Control Control N2 Measurement N2-Valve 1 N2-Valve 2 N2-Valve 3 11.12.2015 CIG Compact SIG Activation Nitrogen Valves Kurt Fankhauser EPM 1-2012...
  • Page 360 A1.7 A1.7 Digital Ausgang Digital Ausgang Digital Ausgang X1.1 X1.2 X1.3 24V2 24V2 /32.9 /42.0 /40.9 /42.0 Flap 1 Flap 2 Flap 3 opening signal opening signal opening signal 11.12.2015 CIG Compact SIG Activation Flaps 1-3 Kurt Fankhauser EPM 1-2012...
  • Page 361 Flap 3 open A2.1 A2.1 A2.1 Digital Eingang Digital Eingang Digital Eingang X1.1 X1.2 X1.3 24V2 24V2 /41.9 /50.0 /41.9 /43.0 Flap Flap 2 Flap 3 open open open 11.12.2015 CIG Compact SIG Guard Flaps 1-3 Kurt Fankhauser EPM 1-2012...
  • Page 362 Compressed air pressure sensor A1.5 Digital Eingang X3.1 24V1 24V1 /36.9 /55.0 /42.9 /50.0 Compressed air monitor 11.12.2015 CIG Compact SIG Compressed air pressure monitor Kurt Fankhauser EPM 1-2012...
  • Page 363 Pyrometer Flap A1.5 Digital Ausgang X4.1 24V2 24V2 /42.9 /56.0 /43.9 /55.0 Pyrometer Flap Switch pyrometer flap 11.12.2015 CIG Compact SIG Pyrometer Flap Kurt Fankhauser EPM 1-2012...
  • Page 364 Solder level monitor Solder spool monitor A1.4 A1.6 Digital Eingang Digital Eingang X6.3 X3.3 24V1 24V1 /43.9 /58.0 /50.9 /56.0 Solder Level Solder spool monitor 11.12.2015 CIG Compact SIG Solder feed Spool Kurt Fankhauser EPM 1-2012...
  • Page 365 Solder wire feed motor A1.6 Digital Ausgang X5.1 24V2 24V2 /50.9 /57.0 /55.9 /57.0 Solder wire feed motor Switch Solder feed 11.12.2015 CIG Compact SIG Solder feed Kurt Fankhauser EPM 1-2012...
  • Page 366 X5.1 X1.3 X1.4 X4.4 X1.1 X1.2 24V2 24V2 /56.9 /61.0 /56.9 /58.0 Reset Speed Wave 1 Reset Speed Wave 2 Reset Speed Conveyor Wave 1 Wave 2 Conveyor 11.12.2015 CIG Compact SIG AC Motors Waves 1-2 Kurt Fankhauser EPM 1-2012...
  • Page 367 Tacho Conveyor A1.5 A1.5 A1.6 Digital Eingang Digital Eingang Digital Eingang X2.1 X2.2 X2.1 -TP1 24V1 24V1 /55.9 /65.0 /57.9 /61.0 Tacho Wave 1 Tacho Wave 2 Tacho Conveyor 11.12.2015 CIG Compact SIG AC Motor Tachos Kurt Fankhauser EPM 1-2012...
  • Page 368 Digital Ausgang Digital Ausgang Digital Ausgang Digital Ausgang X1.4 X2.1 X2.2 X2.3 X2.4 X3.1 X3.2 24V2 24V2 /57.9 /62.0 /58.9 /62.0 Flap 4 Flap 5 Flap 6 open open open 11.12.2015 CIG Compact SIG Activation Flaps 4-6 Kurt Fankhauser EPM 1-2012...
  • Page 369 Digital Eingang Digital Eingang Digital Eingang Digital Eingang X1.4 X2.1 X2.2 X2.3 X2.4 X3.1 X3.2 24V2 24V2 /61.9 /63.0 /61.9 /63.0 Flap 4 Flap 5 open Flap 6 open open 11.12.2015 CIG Compact SIG Guard Flaps 4-6 Kurt Fankhauser EPM 1-2012...
  • Page 370 SMEMA Smema Outlet Outlet BA A1.5 A1.4 Digital Eingang Digital Ausgang X3.4 X3.7 X3.8 24V2 24V2 /62.9 /62.9 /64.0 Connector SMEMA Discharge 11.12.2015 CIG Compact SIG Connector SMEMA Discharge Kurt Fankhauser EPM 1-2012...
  • Page 371 Signal Lamp green Signal Lamp yellow Signal Lamp red Signal Lamp white A1.5 A1.5 A1.5 A1.5 Digital Ausgang Digital Ausgang Digital Ausgang Digital Ausgang X5.1 X5.2 X5.3 X4.4 /63.9 /65.0 11.12.2015 CIG Compact SIG Signal Lamps Kurt Fankhauser EPM 1-2012...
  • Page 372 Conveyor movement monitor Potentiometer angle adjustment A1.4 A1.6 Digital Eingang Analog Eingang X6.2 X1.5 X1.6 X1.7 X1.8 +10V 24V1 24V1 /58.9 /64.9 Conveyor movement monitor 11.12.2015 CIG Compact SIG Conveyor Movement Guard / Angle Adjustment Kurt Fankhauser EPM 1-2012...
  • Page 373 X2-14 X2-14 24V: Solder Level 24V: Solder Spool monitor X2-14 -R_BC3 X2-15 -R_BC4 X2-15 X2-15 24V: Compressed air monitor 24V: Conveyor movement monitor X2-15 24V: Inlet monitoring (Entrance) X2-16 14.12.2015 CIG Compact SIG Terminal list =TMS+SS-X2 Kurt Fankhauser EPM 1-2012...
  • Page 374 0V: Lock coil X2-25 0V: Airknife X2-25 X2-25 0V: Control N2-Valve 2 0V: Signal lamps X2-25 Q1-A2 -A2.0-X3.2 X3.2 A2.0-X3.2 X2-26 0V: Control N2-Valve 3 0V: Pyrometer flap X2-26 U1-0V 14.12.2015 CIG Compact SIG Terminal list =TMS+SS-X2 Kurt Fankhauser EPM 1-2012...
  • Page 375 X6.2 A1.6-X6.2 -A2.1-X5.3 A2.1-X5.3 X5.3 -A2.1-X5.4 X5.4 A2.1-X5.4 -A1.7-X5.1 X5.1 A1.7-X5.1 -A1.7-X5.2 X5.2 A1.7-X5.2 -A2.0-X3.1 X3.1 A2.0-X3.1 -A1.7-X5.3 X5.3 A1.7-X5.3 -A1.7-X5.4 X5.4 A1.7-X5.4 -A2.2-X5.3 X5.3 A2.2-X5.3 -A2.2-X5.4 X5.4 A2.2-X5.4 14.12.2015 CIG Compact SIG Terminal list =TMS+SS-X2 Kurt Fankhauser EPM 1-2012...
  • Page 376 Phase temperature solder OK +N_BOX-X4 /23.3 Phase UPS-OUT +N_BOX-X4 /23.3 Phase UPS-OUT /23.4 Phase Transport +N_BOX-X4 /23.0 Phase socket extrenal transport discharge side +N_BOX-X4 /23.1 Phase direct +N_BOX-X4 /23.4 11.12.2015 CIG Compact SIG Connector liste =TMS+SS-N Kurt Fankhauser EPM 1-2012...
  • Page 377 Earth Transport +N_BOX-X4 /23.1 UPS-OUT +N_BOX-X4 /10.5 UPS-IN +N_BOX-X4 /10.5 Emergency Stop +CH1 +N_BOX-X4 /11.2 Emergency Stop +CH2 +N_BOX-X4 /11.2 Emergency Stop CH1 +N_BOX-X4 /11.3 Emergency Stop CH2 +N_BOX-X4 /11.3 11.12.2015 CIG Compact SIG Connector liste =TMS+SS-N Kurt Fankhauser EPM 1-2012...
  • Page 378 X3.4 /63.1 24V: Solder Level +S_BOX-X3 1-37 /55.1 24V: Solder Spool monitor +S_BOX-X3 1-38 /55.3 24V: Conveyor movement monitor +S_BOX-X3 1-39 /65.1 24V: Compressed air monitor +S_BOX-X3 1-40 /43.1 11.12.2015 CIG Compact SIG Connector liste =TMS+SS-S1 Kurt Fankhauser EPM 1-2012...
  • Page 379 1-68 /31.4 N2 Measurement+ +S_BOX-X3 1-69 -A1.8-X1.2 X1.2 /40.8 Tacho Conveyor- +S_BOX-X3 1-70 -TP1 /58.4 Tacho Wave 1- +S_BOX-X3 1-71 -TP1 /58.2 Tacho Wave 2- +S_BOX-X3 1-72 -TP1 /58.3 11.12.2015 CIG Compact SIG Connector liste =TMS+SS-S1 Kurt Fankhauser EPM 1-2012...
  • Page 380 2-38 /61.3 Activation Nitrogen Valve 1 +S_BOX-X3 2-39 -A1.6-X5.2 X5.2 /40.1 Activation Nitrogen Valve 2 +S_BOX-X3 2-40 -A1.6-X5.3 X5.3 /40.2 Activation Nitrogen Valve 3 +S_BOX-X3 2-41 -A1.6-X5.4 X5.4 /40.3 11.12.2015 CIG Compact SIG Connector liste =TMS+SS-S2 Kurt Fankhauser EPM 1-2012...
  • Page 381 /13.6 Stepper motor Fluxer 1 +S_BOX-X3 2-69 /35.4 Stepper motor Fluxer 2 +S_BOX-X3 2-70 /35.4 Stepper motor Fluxer 3 +S_BOX-X3 2-71 /35.4 Stepper motor Fluxer 4 +S_BOX-X3 2-72 /35.5 11.12.2015 CIG Compact SIG Connector liste =TMS+SS-S2 Kurt Fankhauser EPM 1-2012...
  • Page 382 Article sum part list Number Equipment Description EPM Article-No. Notes of parts -A1;-A1.4 C-DIAS-Steppermodul CST 022 8411 C-DIAS Module Carrier CMB 082 8419 Ibdustrial PC: C-IPC LX800 8400 -A1;-A1.6 Female plug 10-poles orange 8xxx1727580000 -A1;-A1.1;-A1.2;-A1.4 Printed-circuit board connector FK-MCP 1,5/ 2-ST-3,5...
  • Page 383 Article sum part list Number Equipment Description EPM Article-No. Notes of parts -A2.0 VARAN Interface-Module CIV 512 8421 -A2.0 C-DIAS Module Carrier CMB 022 8420 -A2.0 VARAN-LTG flexibel 1.5m 8404 -A2.1 C-DIAS-Digital Input Module CDI 161 8422 D-Sub socket 9-poles, Soldering connection DIS.123920...
  • Page 384 Article sum part list Number Equipment Description EPM Article-No. Notes of parts =TMS+SS-N_ 8xx09330006202 Contactor 8450 24VDC with integrated diode Auxiliary Contact Block for side mounting 8451 Double actuator pushbutton with indicator light 8432 M22-DDL-GR/X1/X0 Mounting clamp 8483 Contact element N/C M22-K01...
  • Page 385 +SS-N +FLUXER-A5 +FLUXER-K17 +FLUXER-M711 +SS-N Connector Entrance +EINLAUF-X21 +EINL_TU-P4 Socket Discharge +AUSL_TU-X21 +SS-N Connector Entrance +EINLAUF-X22 +EINLAUF-T2 +SS-N Socket Discharge +AUSL_TU-X22 +SS-N +LOETBAD-U6 +SS-N Additional heater +ZB-X +SS-N +V1-X 14.12.2015 CIG Compact SIG Terminal list =TMS+N_BOX-X4 Kurt Fankhauser EPM 1-2012...
  • Page 386 Socket Discharge +AUSL_TU-X22 +SS-N Connector Entrance +EINLAUF-X21 Connector Entrance +EINLAUF-X22 +EINLAUF-T2 +FLUXER-A5 +FLUXER-K17 +FLUXER-M711 +EINL_TU-P4 +LOETBAD-U6 Socket Discharge +AUSL_TU-X21 +SS-N +SS-N +SS-N +SS-N +EINLAUF-S36 +SS-N +EINLAUF-S36 +SS-N +AUSL_TU-S37 +SS-N +AUSL_TU-S37 14.12.2015 CIG Compact SIG Terminal list =TMS+N_BOX-X4 Kurt Fankhauser EPM 1-2012...
  • Page 387 1-42 +SS-S1 1-43 +SS-S1 1-44 +SS-S1 1-45 +AUSL_TU-S6 +SS-S1 1-46 +SS-S1 1-49 BN;BN +EINLAUF-S2 +SS-S1 1-50 +FLUXER-X +SS-S1 1-51 +FLUXER-A5 +SS-S1 1-52 +SS-S1 1-53 +EINL_TU-S3 +SS-S1 1-54 +SS-S1 1-55 14.12.2015 CIG Compact SIG Terminal list =TMS+S_BOX-X3 Kurt Fankhauser EPM 1-2012...
  • Page 388 +AUSL_TU-SMEMA Auslauf +SS-S2 2-31 +LOETBAD-M +SS-S2 2-32 +AUSL_TU-X +SS-S2 2-35 +LOETBAD-U5 +SS-S2 2-36 +LOETBAD-U5 +SS-S2 2-37 +EINL_TU-SUB_D +SS-S2 2-38 +AUSL_TU-SUB-D +SS-S2 2-39 +SOCKEL-Y1 +SS-S2 2-40 +SOCKEL-Y2 +SS-S2 2-41 +SOCKEL-Y3 14.12.2015 CIG Compact SIG Terminal list =TMS+S_BOX-X3 Kurt Fankhauser EPM 1-2012...
  • Page 389 +SS-S2 2-60 +LOETBAD-U5 +SS-S2 2-61 +SS-S2 2-62 +SS-S2 2-63 +SS-S2 2-64 +SS-S2 2-67 +FLUXER-M711 +SS-S2 2-68 +FLUXER-M711 +SS-S2 2-69 +FLUXER-X +SS-S2 2-70 +FLUXER-X +SS-S2 2-71 +FLUXER-X +SS-S2 2-72 +FLUXER-X 14.12.2015 CIG Compact SIG Terminal list =TMS+S_BOX-X3 Kurt Fankhauser EPM 1-2012...
  • Page 390 Source Connection Wire code Wire Cable-No. Terminal Cable-No. Wire Description Wire code Connection Target -X30 -X30 -X30 14.12.2015 CIG Compact SIG Terminal list =TMS+EINLAUF-X29 Kurt Fankhauser EPM 1-2012...
  • Page 391 Source Connection Wire code Wire Cable-No. Terminal Cable-No. Wire Description Wire code Connection Target Lock Coil -Y16x -X29 0 Position -X29 Lock Coil -Y16x -X29 -Y16x 14.12.2015 CIG Compact SIG Terminal list =TMS+EINLAUF-X30 Kurt Fankhauser EPM 1-2012...
  • Page 392 Source Connection Wire code Wire Cable-No. Terminal Cable-No. Wire Description Wire code Connection Target +S_BOX-X3 1-25 +S_BOX-X3 1-64 +S_BOX-X3 1-50 +S_BOX-X3 2-69 +S_BOX-X3 2-70 +S_BOX-X3 2-71 +S_BOX-X3 2-72 14.12.2015 CIG Compact SIG Terminal list =TMS+FLUXER-X Kurt Fankhauser EPM 1-2012...
  • Page 393 Source Connection Wire code Wire Cable-No. Terminal Cable-No. Wire Description Wire code Connection Target +S_BOX-X3 2-51 +S_BOX-X3 +S_BOX-X3 2-32 +S_BOX-X3 2-20 +S_BOX-X3 2-21 14.12.2015 CIG Compact SIG Terminal list =TMS+AUSL_TU-X Kurt Fankhauser EPM 1-2012...
  • Page 394 Pre-heating -H23 +N_BOX-X4 Pre-heating -H23 +N_BOX-X4 Pre-heating -H24 +N_BOX-X4 Pre-heating -H24 +N_BOX-X4 Pre-heating -H25 +N_BOX-X4 Pre-heating -H25 +N_BOX-X4 Pre-heating -H26 +N_BOX-X4 Pre-heating -H26 +N_BOX-X4 Pre-heating -H21 +N_BOX-X4 Pre-heating -H21.1 14.12.2015 CIG Compact SIG Terminal list =TMS+V1-X Kurt Fankhauser EPM 1-2012...
  • Page 395 Pre-heating -H28 +N_BOX-X4 Pre-heating -H28 +N_BOX-X4 Pre-heating -H29 +N_BOX-X4 Pre-heating -H29 +N_BOX-X4 Pre-heating -H30 +N_BOX-X4 +N_BOX-X4 Pre-heating -H31 +N_BOX-X4 +N_BOX-X4 Pre-heating -H32 +N_BOX-X4 +N_BOX-X4 Pre-heating -H32 +N_BOX-X4 Pre-heating -H29.1 14.12.2015 CIG Compact SIG Terminal list =TMS+V2-X Kurt Fankhauser EPM 1-2012...
  • Page 396 Solder pot heater S +N_BOX-X4 Solder pot heater R +N_BOX-X4 Solder pot heater T Solder pot heater S Solder pot heater R Solder pot heater T Additional heater Additional heater 14.12.2015 CIG Compact SIG Terminal list =TMS+ZB-X Kurt Fankhauser EPM 1-2012...
  • Page 397 +N_BOX L_TRANSP 101.0 L_DIR 101.0 L_LOT_OK 101.0 L_USV 101.0 101.0 101.0 Supply 230VAC Supply 230VAC Connector EN N-BOX 04.12.2015 CIG Compact SIG Supply N-Box / Connector + Terminals EN Kurt Fankhauser EINLAUF EPM 1-2012...
  • Page 398 Connector Entrance Lift Module External Conveyor -X21 -X22 +N_BOX -L_TRANSP L_TRANSP /100.5 108.0 L_DIR L_DIR /100.5 108.0 L_LOT_OK L_LOT_OK /100.5 108.0 L_USV L_USV /100.5 108.0 /100.5 108.0 /100.5 108.0 04.12.2015 CIG Compact SIG Plug Entrance Kurt Fankhauser EINLAUF EPM 1-2012...
  • Page 399 Binary code reader SUB-D +S-BOX 1-21 1-33 1-10 1-22 1-11 1-68 Control of Binary code reader 04.12.2015 CIG Compact SIG Binary Coding Kurt Fankhauser EINLAUF EPM 1-2012...
  • Page 400 -Stau -B38 Optical At Return conveyor Lock Coil Sensor of Jam Controller motor or TMF Supply 230VAC Jam Controller 04.12.2015 CIG Compact SIG Jam Controller Kurt Fankhauser EINLAUF EPM 1-2012...
  • Page 401 -Y16x Lock Coil -X30 0 Position Distribution Clamp lock -X29 Standard distribution clamp Supply 230VAC Supply 230VAC LWU 04.12.2015 CIG Compact SIG Lock coil of EL Kurt Fankhauser EINLAUF EPM 1-2012...
  • Page 402 6-POLES 11-POLES 11-POLES 4-POLES -S9_Lift -Y31 -M18 0 Position Motor 7036 -B34 -B36 -B35 Motor 7036 0 Position Registration Stop Solenoid Valve Discharge Old Version Supply 230VAC LWU 04.12.2015 CIG Compact SIG Lift and LWU Kurt Fankhauser EINLAUF EPM 1-2012...
  • Page 403 -Y16 +S_BOX 1-13 1-49 1-61 2-50 Inlet monitoring (Entrance) Lock Coil 03.12.2015 CIG Compact SIG Entrance Sensor / Lock Coil Kurt Fankhauser EINLAUF EPM 1-2012...
  • Page 404 /101.6 +FLUXER/131.0 L_LOT_OK L_LOT_OK /101.6 +FLUXER/131.0 L_USV L_USV /101.6 +FLUXER/131.0 Fan at entrance /101.6 +FLUXER/131.0 /101.6 +FLUXER/131.0 Supply 230VAC Fan at solder pot Upper Fan controlle tangential fan ENTRANCE 04.12.2015 CIG Compact SIG Tangential Fans Kurt Fankhauser EINLAUF EPM 1-2012...
  • Page 405 -B22 +S-BOX 1-52 Exhaust flow monitor 04.12.2015 CIG Compact SIG Exhaust flow monitor Kurt Fankhauser EINLAUF EPM 1-2012...
  • Page 406 -SMEMA_Einlauf +S-BOX 2-29 1-23 1-24 SMEMA Entrance 04.12.2015 CIG Compact SIG SMEMA Kurt Fankhauser EINLAUF EPM 1-2012...
  • Page 407 -S36 -S37 +N_BOX Emergency-Stop Loop Entrance 14.12.2015 CIG Compact SIG Emergency Stop Loop Kurt Fankhauser EINLAUF EPM 1-2012...
  • Page 408 +S_BOX 1-25 1-50 1-64 2-69 2-70 2-71 2-72 0 Position sensor flux nozzle Stepper motor 10.12.2015 CIG Compact SIG Fluxer Kurt Fankhauser FLUXER EPM 1-2012...
  • Page 409 132.0 +EINLAUF/108.2 131.6 /131.2 132.0 +EINLAUF/108.2 131.6 /131.2 132.0 Supply 230VAC Monitoring Supply 230VAC Flux Flow flux level relays Flux level flux flow Relays monitoring 04.12.2015 CIG Compact SIG Flux Level + Flux flow monitoring Kurt Fankhauser FLUXER EPM 1-2012...
  • Page 410 L_LOT_OK /131.8 +EINL_TU/150.0 L_USV L_USV /131.8 +EINL_TU/150.0 /131.8 +EINL_TU/150.0 /131.8 +EINL_TU/150.0 Supply 230VAC Control of Solenoid Valve Flux Solenoid valve membran pump (FLUXER) peristatic pump medium 10.12.2015 CIG Compact SIG Membrane Pump and Solenoid Valves Kurt Fankhauser FLUXER EPM 1-2012...
  • Page 411 +S-BOX 2-39 2-16 2-40 2-28 2-41 N2 Valve 1 N2 Valve 2 N2 Valve 3 04.12.2015 CIG Compact SIG Nitrogen Valves Kurt Fankhauser SOCKEL EPM 1-2012...
  • Page 412 -B20 +S-BOX 1-26 1-40 Compressed air monitor 04.12.2015 CIG Compact SIG Compressed air pressure monitor Kurt Fankhauser SOCKEL EPM 1-2012...
  • Page 413 +N_BOX L_TRANSP L_TRANSP +FLUXER/132.2 +LOETBAD/171.0 L_DIR L_DIR +FLUXER/132.2 +LOETBAD/171.0 L_LOT_OK L_LOT_OK +FLUXER/132.2 +LOETBAD/171.0 L_USV L_USV +FLUXER/132.2 +LOETBAD/171.0 +FLUXER/132.2 +LOETBAD/171.0 +FLUXER/132.2 +LOETBAD/171.0 Supply 230VAC Nitrogen Nitrogen measurement Measurement actual value 04.12.2015 CIG Compact SIG N2 Measurement Kurt Fankhauser EINL_TU EPM 1-2012...
  • Page 414 -Y_K1 -Y_K2 -Y_K3 SUB_D +S-BOX 2-13 2-25 2-37 Flap1 Flap2 Flap3 10.12.2015 CIG Compact SIG Flap 1-5 Kurt Fankhauser EINL_TU EPM 1-2012...
  • Page 415 +S-BOX 1-16 1-28 1-53 Flap1 Flap2 Flap3 02.12.2015 CIG Compact SIG Monitoring Flaps 1-3 Kurt Fankhauser EINL_TU EPM 1-2012...
  • Page 416 -Y33 +S-BOX 2-42 2-17 2-42 2-56 Pyrometer Flap Switch pyrometer flap 04.12.2015 CIG Compact SIG Pyrometer Flap Kurt Fankhauser VORHEIZ EPM 1-2012...
  • Page 417 +S-BOX 1-37 1-62 1-14 1-38 2-31 2-49 2-49 2-55 Solder Level Solder spool monitor Solder feed Solder feed 02.12.2015 CIG Compact SIG Solder Pot Kurt Fankhauser LOETBAD EPM 1-2012...
  • Page 418 +N_BOX L_TRANSP L_TRANSP +EINL_TU/150.2 +AUSL_TU/180.0 L_DIR L_DIR +EINL_TU/150.2 +AUSL_TU/180.0 L_LOT_OK L_LOT_OK +EINL_TU/150.2 +AUSL_TU/180.0 L_USV L_USV +EINL_TU/150.2 +AUSL_TU/180.0 +EINL_TU/150.2 +AUSL_TU/180.0 +EINL_TU/150.2 +AUSL_TU/180.0 Wave 1 Tacho Controller 04.12.2015 CIG Compact SIG Control of AC Motor Wave 1 Kurt Fankhauser LOETBAD EPM 1-2012...
  • Page 419 +TRANSPORT/190.0 AC-MOT/N AC-MOT/N /171.2 +TRANSPORT/190.0 AC-MOT/PE AC-MOT/PE /171.2 +TRANSPORT/190.0 -X27 -X24 -M20 +S-BOX 1-60 1-72 2-35 2-36 2-60 2-48 Supply 230VAC Wave 2 Tacho Controller 04.12.2015 CIG Compact SIG Control of AC Motor Wave 2 Kurt Fankhauser LOETBAD EPM 1-2012...
  • Page 420 Fan at solder pot -M14 04.12.2015 CIG Compact SIG Fan at solder pot Solder Pot Kurt Fankhauser LOETBAD EPM 1-2012...
  • Page 421 Socket Discharge Socket Discharge Lift Module external Conveyor -X21 -X22 +N_BOX L_TRANSP L_TRANSP +LOETBAD/171.2 L_DIR L_DIR +LOETBAD/171.2 L_LOT_OK L_LOT_OK +LOETBAD/171.2 L_USV L_USV +LOETBAD/171.2 +LOETBAD/171.2 +LOETBAD/171.2 11.12.2015 CIG Compact SIG Plugs Discharge Kurt Fankhauser AUSL_TU EPM 1-2012...
  • Page 422 Upper Fan -M15 04.12.2015 CIG Compact SIG Upper Fan Kurt Fankhauser AUSL_TU EPM 1-2012...
  • Page 423 -Y_K4 -Y_K5 -Y_K6 SUB-D +S_BOX 2-14 2-26 2-38 Flap4 Flap5 Flap6 10.12.2015 CIG Compact SIG Flap 6-10 Kurt Fankhauser AUSL_TU EPM 1-2012...
  • Page 424 +S-BOX 1-17 1-29 1-45 Flap 4 open Flap 5 open Flap 6 open 02.12.2015 CIG Compact SIG Flap Guard Flap 6-10 Kurt Fankhauser AUSL_TU EPM 1-2012...
  • Page 425 -SMEMA Auslauf +S-BOX 1-36 1-12 2-30 2-18 02.12.2015 CIG Compact SIG SMEMA Kurt Fankhauser AUSL_TU EPM 1-2012...
  • Page 426 -S36 -S37 +N_BOX Emergency-Stop Loop Entrance 14.12.2015 CIG Compact SIG Emergency Stop Loop Kurt Fankhauser AUSL_TU EPM 1-2012...
  • Page 427 +S-BOX 2-32 2-20 2-21 2-51 Signal Lamps 04.12.2015 CIG Compact SIG Signal Lamps Kurt Fankhauser AUSL_TU EPM 1-2012...
  • Page 428 +LOETBAD-AC-MOT/L AC-MOT/L +LOETBAD/172.2 +LOETBAD-AC-MOT/N AC-MOT/N +LOETBAD/172.2 +LOETBAD-AC-MOT/PE AC-MOT/PE +LOETBAD/172.2 +S-BOX 1-58 1-70 2-11 2-12 2-58 2-46 Supply 230VAC Tacho Control 02.12.2015 CIG Compact SIG Control of AC-motors Conveyor compact + finger Kurt Fankhauser TRANSPORT equipment EPM 1-2012...
  • Page 429 -B39 +S-BOX 1-12 1-39 1-63 Conveyor movement monitor Conveyor Angle Adjustment 02.12.2015 CIG Compact SIG Conveyor movement guard / Angle Adjustment Kurt Fankhauser TRANSPORT EPM 1-2012...

  • Page 430: Maintenance, Service

    December 2004 Edition Maintenance, Service Maintenance, Service Table of Contents Chapter 8 Page Introduction........................8-3 8.1.1 Personnel Qualifications ...............8-3 8.1.2 Safety Specifications................8-3 8.1.3 Fundamental Rules................8-4 Maintenance and Service List ..................8-5 Machine Servicing ......................8-7 Coding ...........................8-8 8.4.1.1 Checking the Bar Code Label...............8-8 8.4.1.2 Cleaning the Barcode Reader ..............8-8 8.4.1.3...
  • Page 431 December 2004 Edition Maintenance, Service 8.9.1 Oxygen Analyzer ................8-28 8.9.2 Setting the Nitrogen Valves..............8-28 8.10 Controller ........................8-29 8.11 Troubleshooting, Maintenance................. 8-29 Page 8-2 Operating Manual CIG compact TMS Duplex Automatic Soldering Machine...
  • Page 432 The plant may only be maintained and repaired by professional technical personnel or those with comparable knowledge of the mechanical, pneumatic and electrical aspects. Training or instruction by the EPM Handels AG company or by persons au- thorized by it is absolutely necessary.
  • Page 433 4. First look for mechanical causes of the problem, and only then for electrical faults. 5. Check whether the emergency stop switches have been actuated. 6. Before you call epm customer service, keep the following data ready: - Machine type...
  • Page 434 December 2004 Edition Maintenance, Service 8.2 Maintenance and Service List List of the maintenance work to be carried out to ensure fault-free operation of the CIG machines Production check Check the program parameters Check the machine functions with a test card (coding, sensors, fluxer, pre-heating, waves, transport, gas cover, exhaust air) Check the flux level, canister...
  • Page 435 December 2004 Edition Maintenance, Service List of the maintenance work to be carried out to ensure fault-free operation of the CIG machines Hose pump, fluxer Empty the flux circuit. Change the direction of rotation, flux back in container. Separate the hose, change the direction of rotation and flush the circuit with alcohol Clean the motor collector Dismantle the pump head, clean the 3 rollers and lu-...
  • Page 436 December 2004 Edition Maintenance, Service List of the maintenance work to be carried out to ensure fault-free operation of the CIG machines Input/output flaps Set the opening/closing of the flaps (pneumatic brake on each piston). Oil the ball-and-socket joints and the piston rods Process chamber Clean the glass panes...
  • Page 437 December 2004 Edition Maintenance, Service 8.4 Coding 8.4.1.1 Checking the Bar Code Label During the production process, check the bar code regularly for dirtying and wear, if required, replace it. There must be a white area on the left-hand side and the right-hand side of the barcode on the barcode label.
  • Page 438 December 2004 Edition Maintenance, Service 8.5 Transport System 8.5.1 Carrier Transport 8.5.1.1 Lubricating the Chains Check the chains for smooth running, if required, lubricate lightly with spray oil. Use only permissible works lubricant item. no. 8300. Never use grease, the chains can resinify! As an option, the machine can be fitted with a chain-washing system.
  • Page 439 December 2004 Edition Maintenance, Service 8.5.1.4 Cleaning of Transport Input Sensors Clean the input sensors (inductive) with suitable cleaners and check the working of the sensor. 8.5.1.5 Cleaning the Chains, Dismantling Them Dismantle the covers at the chain wheels. Open the chain by pressing out a pin. (Use a chain tool, not a punch) Pull out the chain.
  • Page 440 The sliding clutch must stop the transport and switch off the transport motor. The machine reports a "Motor alarm". If the alarm does not sound, please report to epm. Acknowledge the alarm with the "Reset Key". Operating Manual CIG compact TMS Duplex Automatic Soldering Machine Page 8-11...
  • Page 441 December 2004 Edition Maintenance, Service 8.6 Pre-heating 8.6.1.1 Adjusting the Pyrometer Chapter 5 contains detailed information 8.6.1.2 Preheating, Cleaning the Glass Covers Regularly clean the radiators with a suitable cleaner. Do not touch the radiators with the hands. If required, clean the chassis plate below the IR-radiators. Clean the glass covers when cold.
  • Page 442 December 2004 Edition Maintenance, Service After cleaning the fluxer drawer, the running rail with the nozzle carrier must be oiled lightly. Care must be taken that no flux resi- dues remain behind on the rail. The toothed belt must have sufficient tension. If it is too loose, the belt must be tightened at the assembly block if required.
  • Page 443 December 2004 Edition Maintenance, Service 8.7.1.2 Cleaning the Fluxer Dismantle the fluxer plates and clean them with cleaning fluid (Isopropanol). Clean fixed components with a piece of cloth and cleaning fluid. Loosen the adjusting screw. Use special pliers to pull out the spray head upwards.
  • Page 444 December 2004 Edition Maintenance, Service Mount the cleaned plates in the numbered sequence. 8.7.1.3 Checking the Spray Fluxer Press the key (Hand) on the flux pump and check the set value of the air pressure gauge. (Range from 0.8 to 3 bar according to the flux type).
  • Page 445 December 2004 Edition Maintenance, Service Masterflex standard head: Assemble the clean hose with a setting gauge in the Masterflex head. It must be ensured that the hose is not squeezed. If the hose gets stuck, the instal- lation must be repeated. 8.7.1.5 Flow Meter The green magnet on the flow meter is the alarm limit for the flux flow.
  • Page 446 December 2004 Edition Maintenance, Service Dismantle the protective cover by loosening the two screws. Clean the fluxer area through the two round recesses. Check and clean the exhaust pipe. With the reducing valve, set the flow quantity to about 60 – 80 /m 8.7.1.7 Changing the Fluxer Barrel Pull the medium sensor and the suction pipe out of the fluxer container.
  • Page 447 December 2004 Edition Maintenance, Service 8.7.1.8 Removing Air from the Fluxer System Place a paper or cloth towel on the flux nozzle. Press the button "Manual" at the flux pump, set a desired pump capacity with the +key and allow the pump to run, until no more air bubbles can be seen in the flow meter in- spection glass.
  • Page 448 December 2004 Edition Maintenance, Service 8.8 Solder Bath 8.8.1.1 Dismantling and Installation of the Heaters Caution At any time, only half of the heaters may be removed from the solder-filled solder bath. Before removing the second half, the first lot that has been dis- mantled must be inserted and installed again.
  • Page 449 December 2004 Edition Maintenance, Service 8.8.1.2 Solder Level Check: Float Switch Before switching on the machine, check the solder level (about 1 cm below the bath edge). In case of deviations in the solder level, check the float switch and clean it. Check the solder reel to ensure that there is enough of it available and if required, insert a new solder roll.
  • Page 450 December 2004 Edition Maintenance, Service Dismantle the solder bath and clean it Render the machine free of electrical power and secure it against getting powered on again. Dismantle all the heating rods and compo- nents of the wave former. Remove residues thoroughly from all indi- vidual parts and solder containers.
  • Page 451 December 2004 Edition Maintenance, Service Install the heating rods and the wave for- mer. Caution: the heating rods must be placed between the horizontal guide rails. 8.8.1.4 Filling the Machine with Solder • Put solder nuggets in the solder container. •...
  • Page 452 December 2004 Edition Maintenance, Service 8.8.1.5 Cleaning the Solder Bath Place the chain guard plates on the trans- port rails. Remove the slag collection plate. This plate is inserted in front of the pumps. (View from operator side). The fixed chip wave, together with the quick-acting closure, can be dismantled and cleaned as an entire unit.
  • Page 453 December 2004 Edition Maintenance, Service 8.8.1.7 Cleaning the Solder Pumps Cut through the solder strands, so that the bath can be moved out. After the bath has been moved in, the solder strand can be guided back in by pressing the green button on the front of the controller.
  • Page 454 December 2004 Edition Maintenance, Service CHECKING THE SOLDERPUMPS Detach the drive belt from the solder pumps and examine it for damage; if required, re- place by a new belt. Check the motors and pumps for smooth running, if required change the ball-bearing or the teflon ring.
  • Page 455 December 2004 Edition Maintenance, Service 8.8.1.8 Setting the Pump Shafts After the cleaning/maintenance of the pumps, the pump shaft must be inspected for dam- age and dimensional accuracy with the shovel blade. At normal setting, the distance of the propeller wings should be between 10 – 11 mm. To get greater pump capacity, apart from changing the transmission ratio by changing the drive pinion, the pump blade distance can also be enlarged up to 14 mm.
  • Page 456 December 2004 Edition Maintenance, Service 8.8.1.9 Solder Pump Motors Dismantle and clean the pumps. Remove the black plastic cabinet of the motor. Take the carbon brushes out of the holder and evaluate them; if required, determine and record the dimensions; if required, re- place by new carbon brushes.
  • Page 457 December 2004 Edition Maintenance, Service 8.8.1.10 Changing the Solder Reel The solder reel can be replaced during the production. The solder roll is freely accessible by opening the metal plate cover. Should the solder reel not be completely used up yet, the solder transport motor can be started by pressing the green button.
  • Page 458 December 2004 Edition Maintenance, Service 8.10 Controller The filters of the controller fans must be cleaned regularly and replaced if required. Further maintenance work on the controller is not possible or necessary. 8.11 Troubleshooting, Maintenance Problem Cause Remedy Switching On, Heating The machine cannot be started No power supply Check the connection...
  • Page 459 December 2004 Edition Maintenance, Service Pre-heating Preheater temperature too low Power too low Increase the power or slow down the transport speed Radiator faulty Replace radiator Covering pane dirty Clean the pane Preheater temperature too high Power too high Reduce power or increase the trans- port speed Solder Waves Soldering is irregular...
  • Page 460 December 2004 Edition Maintenance, Service Soldering Quality Webs Insufficiently fluxed, insuf- Too little flux, old flux, too little pre- ficiently pre-heated heater power Not all the elements get soldered Unfavorable board layout Rotate the board in the soldering carrier Transport speed excessive Slow down transport Too much residual oxygen Check the pipe ppm-O...
  • Page 461 December 2004 Edition Maintenance, Service 8.11.1 Design of the Control System 8.11.1.1 Motherboard The motherboard (distributing center) transmits commands and receives commands from the front board (operator commands). Functions (please see the following description and chapter 7). • Replacing the EPROM •...
  • Page 462 December 2004 Edition Maintenance, Service Hollow wave (potentiometer P1) Solder must not overrun at 40% stand-by Full wave (potentiometer P2) Solder must not overrun at 40% stand-by Carrier separating (potentiometer P4) The smallest distance between two carriers should be appr. 150 mm. Turn the potenti- ometer clockwise to increase the distance.

  • Page 463: Storage, Transport

    December 2004 Edition Storage, Transport Storage, Transport Table of Contents Chapter 9 Page Introduction........................9-3 9.1.1 Personnel Qualifications .................9-3 9.1.2 Safety Specifications..................9-3 Transport ........................9-4 9.2.1 Transport Units....................9-4 9.2.2 Local Transportation of the CIG compact within the Production Plant ...9-4 Operating Manual CIG compact Automatic Soldering Machine Page 9-1...
  • Page 464 December 2004 Edition Storage, Transport Page 9-2 Operating Manual CIG compact Automatic Soldering Machine...

  • Page 465: Introduction

    December 2004 Edition Storage, Transport Introduction 9.1.1 Personnel Qualifications A simple knowledge of mechanics is sufficient for the storage of the machine. For the transport, relevant technical knowledge and experience in the transporting of heavy machines is necessary. 9.1.2 Safety Specifications STOP - Pay attention to residual dangers: First read chapter 2 “Safety”...

  • Page 466: Transport

    December 2004 Edition Storage, Transport Transport The transportation from the factory is carried out on a customer-specific basis and must be agreed upon with the supplier. 9.2.1 Transport Units Preferably, the soldering machine is shipped by motor lorry, installed, unpacked and assembled with or without solder filling.
  • Page 467 December 2004 Edition Storage, Transport 1. Electrically and mechanically separate all the transport modules from the machine. 2. Separate all the supply cables and pipes like the electrical supply, air supply connection and nitrogen connection. 3. The machine can be lifted with a simple (roller) palette roller or stacker truck (fork min. 100 cm long).
  • Page 468 December 2004 Edition Storage, Transport Page 9-6 Operating Manual CIG compact Automatic Soldering Machine...

  • Page 469: Disposal

    December 2004 Edition Disposal Disposal Table of Contents Chapter 10 Page 10.1 Introduction.........................10-3 10.1.1 Legal fundamentals..................10-3 10.1.2 Personnel qualifications ................10-3 10.1.3 Safety specifications ..................10-3 10.2 Environmental Protection Instructions ..............10-4 10.3 Materials ........................10-4 10.3.1 Specifications ....................10-4 10.3.1.1 Sorting....................10-4 10.3.1.2 Waste management................10-4 10.3.2 Packing......................10-5 10.3.3...
  • Page 470 December 2004 Edition Disposal Page 10-2 Operating Manual CIG compact Automatic Soldering Machine...

  • Page 471: Introduction

    December 2004 Edition Disposal 10.1 Introduction 10.1.1 Legal Fundamentals The disposal of the automatic soldering machine is the responsibility of the operator according to the EC Directive 75/442/EWG or 91/156/EWG*. The operator must either hand over the automatic soldering machine to a commissioned private or public collecting agency or dispose of it himself in accordance with the regulations.

  • Page 472: Environmental Protection Instructions

    December 2004 Edition Disposal 10.2 Environmental Protection Instructions Waste must be recycled or disposed of without the health of humans being endangered and without the use of procedures or methods that can harm the environment, in particular, without: • water, air, the ground and the animal and plant life being endangered •...

  • Page 473: Packing

    December 2004 Edition Disposal 10.3.2 Packing The packing (if present, see Chapter 9) contains the materials: • iron (nails etc.) • wood (packing crates) • plastic (foils) • polystyrene foam (padding material) 10.3.3 Automatic Soldering Machine The automatic soldering machine contains materials and joints of: •...

  • Page 474: Dismantling

    December 2004 Edition Disposal 10.4 Dismantling STOP Dangerous materials. The soldering machine contains, in fluid form: • flux (inflammable, combustible, corrosive) • finger cleaner (inflammable, combustible) • electrolyte (corrosive) Protect yourself from accidents, pay attention to the following pictograms (see Chapter 2): 10.4.1 Sequence of Dismantling...

This manual is also suitable for:

Cig 400 compact tmsCig delta-n 500 compact tmsCig 500 compact tmsCig delta-n 300 compact tmsCig delta-n 400 compact tms