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DAINCUBE CG4300-DMC Hardware User Manual

Embedded based teaching pendant optimized for industrial robots, arm cortex-a9 linux system
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Embedded based teaching pendant optimized for industrial robots.
CG4300-DMC
Hardware user's manual
(Preliminary) Version
DAINCUBE Corp.
ARM Cortex-A9 Linux system
Copyright © 2005–2018 Daincube co.ltd. All rights reserved. Printed in the Republic of Korea
CG4300-DMC Hardware user's manual
180612A
Form
— November, 2018
DAINCUBE Corp.
Web: www.daincube.com
E-mail: sales@daincube.com
Tel: 82-32-329-9783~4
Fax: 82-32-329-9785
#401-701, Bucheon TechnoPark 4-Danji,
655 Pyeongcheon-ro, Wonmi-gu, Bucheon-Si,
Gyeonggi-Do, Republic of Korea

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Summary of Contents for DAINCUBE CG4300-DMC

  • Page 1 Form — November, 2018 DAINCUBE Corp. Web: www.daincube.com E-mail: sales@daincube.com Tel: 82-32-329-9783~4 Fax: 82-32-329-9785 #401-701, Bucheon TechnoPark 4-Danji, 655 Pyeongcheon-ro, Wonmi-gu, Bucheon-Si, Gyeonggi-Do, Republic of Korea Copyright © 2005–2018 Daincube co.ltd. All rights reserved. Printed in the Republic of Korea...
  • Page 2 Copyright notice . All rights reserved. Copyright © 2005–2018 Daincube Copying of this document, and giving it to others and the use or communication of the Contents thereof, is forbidden without express authority. Offenders are liable to the payment of damages.
  • Page 3 Revision history Revision Data Comment Version 0.1 2018.06.12 Initial version Version 0.2 2018.11.26 Preliminary version...

  • Page 4: Table Of Contents

    Contents Introduction ........................5 1.1. General precautions ........................ 5 Safety information ......................5 Warranty and warranty coverage ................. 6 3.1. Warranty period ........................6 3.2. Scope of the warranty ......................6 3.3. Service coverage ........................6 Description ........................7 4.1. Product overview ........................7 4.2.

  • Page 5: Introduction

    CG4300-DMC hardware user’s manual 1. Introduction Thank you very much for purchasing our product. Improper usage or mishandling may result in a product not only being unable to deliver full functions but also produce unexpected troubles or shorten the product’s life.

  • Page 6: Warranty And Warranty Coverage

    CG4300-DMC hardware user’s manual  Avoid exposing the device to mechanical vibrations, excessive dust, and humidity or to strong magnetic fields.  Make sure that no foreign objects or liquids can penetrate into the device.  Wipe the power plug with a clean, dry cloth periodically to eliminate dust.

  • Page 7: Description

    Cortex-M3 Serial M-RAM protection Mini SUB MCU Flash circuit EtherCAT LAN1 LAN2 RS485 [Figure 4-2] Function block diagram The CG4300-DMC is the ultimate motion controller with the latest advanced features for a variety of applications DAINCUBE Corp. 7 / 28...

  • Page 8: Product Specification

     Xenomai: Built-in real-time operating system. 5. Product Specification The used processor module was "CG4300" developed by DainCube Co., Ltd. i.MX6 Developed using high performance, low power industrial processors. It is an ARM core that integrates ARM architecture V7-A and various peripherals.

  • Page 9: Dimensions

    CG4300-DMC hardware user’s manual  Operating temperature: 0℃ to +45℃ (Fanless)  Storage temperature: -20℃ to +70℃  Humidity : 10% to 85% (Non-condensing) Environment  Cooling method: Ambient  Altitude: Max. 2000 meters  Pollution Degree 2  Indoor Use Only [Table 5-1] H/W specifications ⚠...

  • Page 10: Feature Description

    CG4300-DMC hardware user’s manual 6. Feature Description 6.1. Interface configuration  Front side [Figure 6-1] Front Side Configuration ERR: red 1. Status LED RUN LED: Green Power LED: Orange 2. USB Type B Used for program update etc. 3. USB Type A USB 2.0: Usb Memory, Keyboard, Mouse, etc.

  • Page 11: Detailed Description

    Connect the plug of the dongle to the USB port of the computer and the USB socket to the Debug Serial Port (Micro USB Connector) of the CG4300-DMC via the cable. Installing the driver for USB to Serial on the computer activates the virtual Uart Port.

  • Page 12: Install The Product

    Be sure to maintain a constant distance from the strong noises and motors. The installation of the CG4300-DMC should be firmly secured so that it will not fall or fall.  Floor Installation 4ea M3 sized tapped holes are required for mounting.
  • Page 13 CG4300-DMC hardware user’s manual  Din Rail installation Use with DIN Rail adapters for each installation purpose.  Back side (vertical installation): DM-A35-20mm (Contact customer support) [Figure 7-3] Din-rail adapter for vertical use  For floor (horizontal installation): PHOENIX 1201578...

  • Page 14: Wiring

    CG4300-DMC hardware user’s manual  DM-A35-20mm First, hang part 1 of the Dain-rail adapter on the Dain-rail. Pull 2 down and push. [Figure 7-5] DM-A35-20mm 8. Wiring 8.1. Power  The power supply is DC24V. Voltage regulation should be within ± 5%.

  • Page 15: Noise Filter

    CG4300-DMC hardware user’s manual 8.2. Noise Filter  EMI: Electro Magnetic Interference  EMS: Electro Magnetic Susceptibility CG4300-DMC SMPS AC Line Filter AC 220V DC24V [Figure 8-2] Apply a noise filter  Noise Filter must be installed on AC 220V line. Motor noise so that it does not directly affect.

  • Page 16: Method Wiring

     Do not route the input power line and the output power line of the Noise Filter so that they cross each other. (Figure 8-4)  Below is an example of using the servo motor and CG4300-DMC filter. (Figure 8-5) AC Servo Motor part...
  • Page 17 CG4300-DMC hardware user’s manual (4) Minimizing the loops [Figure 8-6] Avoiding loops in wiring designs ✏ Note The wiring that forms the loop acts as an antenna. Wire the signal and return lines together to reduce loop formation. Twisted pair wires significantly reduce antenna effects and EMI.

  • Page 18: Earth

    CG4300-DMC hardware user’s manual  Servo drive wiring for conformity to EC directives and UL standards. Noise filter Ferrite core [Figure 8-9] Panasonic AC Servo drive Installation manual ✏ Note Install the noise filter and ferrite core in the power input part of the servo drive as shown in the figure and install the ferrite core only in the motor output part.

  • Page 19: Ethernet Wiring

    Cable shield Functional earth [Table 8-1] Ethernet connector map 8.5.1. Ethernet cable  CG4300-DMC Ethernet communication cable recommended specification  Cable minimum specification : CAT.5e STP  Recommended specification : over CAT.5e/6 STP  Plug: STP CAT.7 RJ-45 8P8C (metal material) used (※...
  • Page 20 CG4300-DMC hardware user’s manual  Straight through patch cable is recommended. [Figure 8-14] Straight cable pin map DAINCUBE Corp. 20 / 28...

  • Page 21: Installation Example

    CG4300-DMC hardware user’s manual 9. Installation example Please install the device after you understand in detail the contents of the document. This document contains recommendations for wiring, to reduce noise emissions generated by the driven components. Wall Bracket CG4300-DMC Servo AMP...
  • Page 22 CG4300-DMC hardware user’s manual CG4300-DMC Servo AMP Servo AMP Servo AMP HDMI To VGA Converter +24V Safety Controller Brake Input SMPS AC Line Filter Surge Current absorber Breaker AC 220 ferrite Magnetic contact [Figure 9-2] Installation example for monitor and Safety controller DAINCUBE Corp.
  • Page 23 CG4300-DMC hardware user’s manual Wall Bracket Servo AMP Servo AMP Servo AMP +24V Ethernet Switch 26pin Circular plug (DTP-CU-26P) Emergency switch Select switch Enabling switch SMPS Brake Input AC Line Filter Current Surge absorber Breaker Clean AC AC 220 ferrite...

  • Page 24: Package

    CG4300-DMC hardware user’s manual 10. Package 10.1. Packing list CG4300-DMC purchase the package configuration is shown below.  Basic parts Item Photo Description Quantity CG4300-DMC Basic configuration  Main part  Linux  coreCon Development CD Option CG4300-CD-L  Option and accessories Parts...

  • Page 25: Packaging & Labels

    CG4300-DMC hardware user’s manual Debug Serial Cable Option DTP7-CU-DBG [Table 10-1] Packing list ✏ Note Please make sure there are no missing parts of the items listed in the checklist above ✏ Note Available for individual purchase by package 10.2.

  • Page 26: General Care And Maintenance

    CG4300-DMC hardware user’s manual (2) Packing product: 1Box = 1Product x 10ea 1 BOX = 1 Product x 10ea 1 Product DAINCUBE CG4300-DMC MOUTION COLTROLLER DAINCUBE CG4300-DMC MOUTION COLTROLLER DAINCUBE CG4300-DMC MOUTION COLTROLLER DAINCUBE CG4300-DMC MOUTION COLTROLLER DAINCUBE CG4300-DMC MOUTION COLTROLLER...

  • Page 27: Cleaning

    CG4300-DMC hardware user’s manual 11.1. Cleaning To clean the pendant, use a soft cloth dampened with a small amount of water or a mild cleaning agent. 12. EC directives and standards The list of safety standards on the robot. This section does not cover the safety design methods and safety equipment installation.

  • Page 28: Reference List

    CG4300-DMC hardware user’s manual 13. Reference list A list of installation related reference materials. Please refer to the documents below for more details.  Mitsubishi -EMC Installation Guidelines for General-Purpose AC Servo.  YASKAWA: AC Servo Drive Technical Manual ...

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