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YASKAWA JVOP-KPLEA04A Series Installation Manual

Ac drive option, led keypad
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YASKAWA AC Drive Option
LED Keypad
Installation Manual
Type: JVOP-KPLEA04Axx, JVOP-KPLEA04Mxx
To properly use the product, read this manual thoroughly and retain for easy
reference, inspection, and maintenance. Ensure the end user receives this
manual.
MANUAL NO. TOEP C730600 74D

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Summary of Contents for YASKAWA JVOP-KPLEA04A Series

  • Page 1 YASKAWA AC Drive Option LED Keypad Installation Manual Type: JVOP-KPLEA04Axx, JVOP-KPLEA04Mxx To properly use the product, read this manual thoroughly and retain for easy reference, inspection, and maintenance. Ensure the end user receives this manual. MANUAL NO. TOEP C730600 74D...
  • Page 2 This Page Intentionally Blank YASKAWA TOEP C730600 74D LED Keypad Installation Manual...

  • Page 3: Table Of Contents

    Keypad Operation ........42 YASKAWA TOEP C730600 74D LED Keypad Installation Manual...
  • Page 4 Revision History ....... . . 66 YASKAWA TOEP C730600 74D LED Keypad Installation Manual...

  • Page 5: Preface And Safety

    Manuals The manuals also include important information about parameter settings and tuning the drive. You can download drive manuals from the Yaskawa product and technical information website shown on the back cover of this manual. Note: This manual shows typical examples. Different drive models can have different functions.

  • Page 6: Registered Trademarks

    • If you damage or lose manuals, contact a Yaskawa representative or the nearest Yaskawa sales office shown on the rear cover of the manual, and tell them the document number on the front cover to order new copies.

  • Page 7: Overview

    Make sure that the keypad is not damaged and no parts are missing. Immediately contact the shipping company if the option or other parts are damaged. The Yaskawa warranty does not include damage from shipping. YASKAWA TOEP C730600 74D LED Keypad Installation Manual...
  • Page 8 Make sure that the model number on the option nameplate and the model shown in the purchase order are the same. Immediately contact the distributor where you purchased the option or the Yaskawa sales office about problems with the option. ◆...

  • Page 9: Component Names And Functions

    Illuminates to show that the drive is operating the motor. REV LED Illuminates when a reverse Run command is active. ALM LED Illuminates when the drive detects a fault. DRV LED Illuminates when the drive is in Drive Mode. YASKAWA TOEP C730600 74D LED Keypad Installation Manual...
  • Page 10 Starts the drive in LOCAL Mode. RUN Key Note: Push the LO/RE Selection Key on the keypad to set the drive to LOCAL Mode before you use the keypad to operate the motor. YASKAWA TOEP C730600 74D LED Keypad Installation Manual...
  • Page 11 UTP CAT5e extension cable or keypad connector. Shows the model number of the keypad and other information Nameplate Note: “REV” on the nameplate identifies the hardware and software version of the keypad. YASKAWA TOEP C730600 74D LED Keypad Installation Manual...

  • Page 12: Led Status Indicators

    Run command during the Run wait time. • The drive received a DC Injection Braking command. The drive stops. REV LED Illuminated The drive received a reverse Run command. The drive received a forward Run command. YASKAWA TOEP C730600 74D LED Keypad Installation Manual...
  • Page 13 A device other than the keypad is selected for Run command control (REMOTE). ■ LED Flashing Statuses Refer to Figure 4.2 Figure 4.3 for information about the differences between flashing and flashing quickly. Figure 4.2 LED Flashing Statuses YASKAWA TOEP C730600 74D LED Keypad Installation Manual...

  • Page 14: Installation Procedure

    If you bend the cables too much, it can break the wires and loosen connections. Note: Use Yaskawa connection cables or recommended cables only. Incorrect cables can cause the drive or option to function incorrectly. ◆...

  • Page 15: Methods To Install A Remote Keypad

    The installation procedure is different for different drives. Drive Procedure Page GA700, GA800, CR700, CH700 GA500 ■ Optional Items The optional extension cable and installation support set are necessary for Internal/Flush-Mount installation. YASKAWA TOEP C730600 74D LED Keypad Installation Manual...
  • Page 16 • M3 screws: 6 mm (0.24 in.) depth Phillips recessed pan head machine screws (2) Part numbers for the U.S.A. are UWR0051 and UWR0052. Contact Yaskawa or your nearest sales representative for more information. YASKAWA TOEP C730600 74D LED Keypad Installation Manual...

  • Page 17: Option Dimensions

    Minimum bending radius NOTICE Damage to Equipment. Do not bend the communication cables more than the bend radius specifications. If you bend the cables too much, it can break the wires and loosen connections. YASKAWA TOEP C730600 74D LED Keypad Installation Manual...

  • Page 18: Procedure A

    Figure 5.2 External/Face Mount Enclosure Panel Cut-Out Dimensions Table 5.2 Enclosure Panel Cut-Out Dimensions mm (in.) (0.87) (3.07) (0.87) (1.14) (0.87) (0.04) (0.14) YASKAWA TOEP C730600 74D LED Keypad Installation Manual...
  • Page 19 Figure 5.3 External/Face-Mount Installation Push the tab on the top of the drive keypad and carefully pull forward to remove the keypad from the drive. Figure 5.4 Removing the Included Drive Keypad YASKAWA TOEP C730600 74D LED Keypad Installation Manual...
  • Page 20 Remove the keypad connector and put the keypad connector in the holder on the front cover. A - Holder C - Keypad connector B - Hook Figure 5.5 Moving the Keypad Connector to the Holder YASKAWA TOEP C730600 74D LED Keypad Installation Manual...
  • Page 21 Installation support sets A or B (sold separately) are necessary for Internal/Flush-Mount installation. The installation procedure is the same for installation support sets A and B. Contact Yaskawa or your nearest sales representative to order optional items. Use the dimensions in Table 5.3...
  • Page 22 5 Installation Procedure Figure 5.7 Internal/Flush-Mount Enclosure Panel Cut-Out Dimensions Table 5.3 Enclosure Panel Cut-Out Dimensions mm (in.) 64 + 0.5 105 + 0.5 (2.52 + (4.13 + (5.12) (1.77) (0.19) 0.02) 0.02) YASKAWA TOEP C730600 74D LED Keypad Installation Manual...
  • Page 23 Note: Use a gasket between the control panel and the keypad in areas where dust or other airborne unwanted materials could cause damage to the drive. YASKAWA TOEP C730600 74D LED Keypad Installation Manual...
  • Page 24 Figure 5.9 Internal/Flush-Mount Installation Push the tab on the top of the drive keypad and carefully pull forward to remove the keypad from the drive. Figure 5.10 Removing the Included Drive Keypad YASKAWA TOEP C730600 74D LED Keypad Installation Manual...
  • Page 25 Remove the keypad connector and put the keypad connector in the holder on the front cover. A - Holder C - Keypad connector B - Hook Figure 5.11 Moving the Keypad Connector to the Holder YASKAWA TOEP C730600 74D LED Keypad Installation Manual...
  • Page 26 Use the extension cable to connect the drive to the keypad. A - Extension cable D - Keypad B - Communications E - Cable connector connector C - Drive Figure 5.12 Connecting the Drive and Keypad with the Extension Cable YASKAWA TOEP C730600 74D LED Keypad Installation Manual...

  • Page 27: Procedure B

    Figure 5.13 External/Face Mount Enclosure Panel Cut-Out Dimensions Table 5.4 Enclosure Panel Cut-Out Dimensions mm (in.) (0.87) (3.07) (0.87) (1.14) (0.87) (0.04) (0.14) YASKAWA TOEP C730600 74D LED Keypad Installation Manual...
  • Page 28 Use a slotted screwdriver to unlock the front cover of the drive. Use a slotted screwdriver with a tip width of 2.5 mm (0.1 in) or less and a thickness of 0.4 mm (0.02 in) or less. YASKAWA TOEP C730600 74D LED Keypad Installation Manual...
  • Page 29 5 Installation Procedure A - Front cover lock Figure 5.15 Unlocking Slide the front cover down and remove it from the drive. Figure 5.16 Remove the Front Cover YASKAWA TOEP C730600 74D LED Keypad Installation Manual...
  • Page 30 5 Installation Procedure Push on the tab on the right side of the keypad, then pull the keypad forward to remove it from the drive. Figure 5.17 Removing the Included Drive Keypad YASKAWA TOEP C730600 74D LED Keypad Installation Manual...
  • Page 31 Installation support sets A or B (sold separately) are necessary for Internal/Flush-Mount installation. The installation procedure is the same for installation support sets A and B. Contact Yaskawa or your nearest sales representative to order optional items. Use the dimensions in Table 5.5...
  • Page 32 5 Installation Procedure Figure 5.19 Internal/Flush-Mount Enclosure Panel Cut-Out Dimensions Table 5.5 Enclosure Panel Cut-Out Dimensions mm (in.) 64 + 0.5 105 + 0.5 (2.52 + (4.13 + (5.12) (1.77) (0.19) 0.02) 0.02) YASKAWA TOEP C730600 74D LED Keypad Installation Manual...
  • Page 33 Note: Use a gasket between the control panel and the keypad in areas where dust or other airborne unwanted materials could cause damage to the drive. YASKAWA TOEP C730600 74D LED Keypad Installation Manual...
  • Page 34 Use a slotted screwdriver to unlock the front cover of the drive. Use a slotted screwdriver with a tip width of 2.5 mm (0.1 in) or less and a thickness of 0.4 mm (0.02 in) or less. YASKAWA TOEP C730600 74D LED Keypad Installation Manual...
  • Page 35 5 Installation Procedure A - Front cover lock Figure 5.22 Unlocking Slide the front cover down and remove it from the drive. Figure 5.23 Remove the Front Cover YASKAWA TOEP C730600 74D LED Keypad Installation Manual...
  • Page 36 5 Installation Procedure Push on the tab on the right side of the keypad, then pull the keypad forward to remove it from the drive. Figure 5.24 Removing the Included Drive Keypad YASKAWA TOEP C730600 74D LED Keypad Installation Manual...
  • Page 37 Use the extension cable to connect the drive to the keypad. A - Extension cable D - Keypad B - Communications E - Cable connector connector C - Drive Figure 5.25 Connecting the Drive and Keypad with the Extension Cable YASKAWA TOEP C730600 74D LED Keypad Installation Manual...

  • Page 38: Basic Operation

    6 Basic Operation Basic Operation ◆ Keypad Display Function Hierarchy Figure 6.1 Keypad Display Function Hierarchy YASKAWA TOEP C730600 74D LED Keypad Installation Manual...

  • Page 39: Display Screens And Functions (Default Setting)

    Mode to Programming Mode while the drive is in operation. ◆ Display Screens and Functions (Default Setting) When you first energize the drive, the factory default is to operate in Drive Mode. Use and to switch between display screens. YASKAWA TOEP C730600 74D LED Keypad Installation Manual...
  • Page 40 Run command in applications, for example fans or pumps, where reverse motor rotation Forward/Reverse Run can be dangerous. Selection Figure 6.2 Setting Reverse Run You can monitor the frequency output from the drive. Output Frequency Display YASKAWA TOEP C730600 74D LED Keypad Installation Manual...
  • Page 41 Set o1-01 [User Monitor Selection] to change the item shown on this screen. Output Voltage Display (default setting) Shows the U monitor. Monitors drive status, information when a fault occurs, and other information related to drive operation. Monitor Display YASKAWA TOEP C730600 74D LED Keypad Installation Manual...

  • Page 42: Keypad Operation

    This section shows an example of how to use the keypad to operate the drive. Note: The LED display panel in the operating example is an example. The display is different for different parameter settings. YASKAWA TOEP C730600 74D LED Keypad Installation Manual...

  • Page 43: Set Frequency Reference To Run/Stop

    Push Push to select the digit to change. The digit will flash. Push six times to change the value to 06.00. Push [ENTER Key] to set the new value. YASKAWA TOEP C730600 74D LED Keypad Installation Manual...

  • Page 44: Monitoring Drive Status

    • turns OFF when the motor comes to a complete stop. ■ Monitoring Drive Status Push and hold to show the frequency reference display screen. Push to show (Monitor Display). Push YASKAWA TOEP C730600 74D LED Keypad Installation Manual...

  • Page 45: Change Parameter Setting Values

    01 [Acceleration Time 1] from 10.0 s (default setting) to 20.0 s. Push and hold to show the frequency reference display screen. Push to show (Setup Menu). Push to show the Parameter Settings screen. Push to select , then push [ENTER Key]. YASKAWA TOEP C730600 74D LED Keypad Installation Manual...

  • Page 46: Verifying And Changing Parameter Settings

    The LED display panel will show when all parameters are at their default values. Push and hold to show the frequency reference display screen. YASKAWA TOEP C730600 74D LED Keypad Installation Manual...

  • Page 47: (Verify Menu)

    Push to change the value. Push to set the new value and complete the parameter change. The LED display shows and the display automatically goes back to the Parameter Settings screen. YASKAWA TOEP C730600 74D LED Keypad Installation Manual...

  • Page 48: Switching Between Local Mode And Remote

    • Remote Mode: The LO/RE LED is OFF. ■ Execute Auto-Tuning Auto-Tuning automatically adjusts parameters based on motor characteristics. Refer to the motor nameplate or the motor test report regarding the information required for Auto-Tuning. YASKAWA TOEP C730600 74D LED Keypad Installation Manual...
  • Page 49 Auto-Tuning is complete. If you touch a motor that is energized, it can cause serious injury or death. WARNING Sudden Movement Hazard.. Before you do Rotational Auto-Tuning, disconnect the load from the motor. The load can move suddenly and cause serious injury or death. YASKAWA TOEP C730600 74D LED Keypad Installation Manual...
  • Page 50 OFF and the drive is stopped. Push and hold to show the frequency reference display screen. Push to show (Auto-Tuning). Push to show the Parameter Settings screen (T0-00 [Tuning Mode Selection]). YASKAWA TOEP C730600 74D LED Keypad Installation Manual...
  • Page 51 Input information based on the motor nameplate. Example: 0.75 kW to 0.4 kW Push The LED display shows and the display automatically goes back to the Parameter Settings screen. YASKAWA TOEP C730600 74D LED Keypad Installation Manual...

  • Page 52: Read Parameter Settings From The Drive

    Read Parameter Settings from the Drive (Backup) Set o3-02 = 1 [Backup Allowed = Enabled]. This operation example reads parameter settings from the drive and saves them in the keypad. The keypad will save parameters from one drive. YASKAWA TOEP C730600 74D LED Keypad Installation Manual...
  • Page 53 Push to show (Parameter Settings Mode). Push Push to show , and push to move the flashing digit. Push to show , push to move the flashing digit, and push YASKAWA TOEP C730600 74D LED Keypad Installation Manual...

  • Page 54: (Backup)

    Make sure that is OFF and the drive is stopped. Push and hold to show the frequency reference display screen. Push to show (Parameter Settings Mode). YASKAWA TOEP C730600 74D LED Keypad Installation Manual...

  • Page 55: Verify Parameters In Drive And Parameters Saved In Keypad (Verification)

    Parameter Settings screen. ■ Verify Parameters in Drive and Parameters Saved in Keypad (Verification) This operation example compares the parameters in the drive with the parameter settings saved on the keypad. YASKAWA TOEP C730600 74D LED Keypad Installation Manual...
  • Page 56 , and push to move the flashing digit. Push [Up arrow key] to show , push to move the flashing digit, and push Push and [Up arrow key], select (Verify), and push YASKAWA TOEP C730600 74D LED Keypad Installation Manual...

  • Page 57: Related Parameters

    Related Parameters These parameters set the drive to operate with the option. Set the necessary parameters. Refer to the manual packaged with the drive for more information about how to set parameters. YASKAWA TOEP C730600 74D LED Keypad Installation Manual...
  • Page 58 Sets the display units for the frequency Determined Display Unit reference and output frequency. by A1-02 (0502) Selection 0 : 0.01Hz units (0 - 3) 1 : 0.01% units 2 : min (r/min) unit 3 : User Units YASKAWA TOEP C730600 74D LED Keypad Installation Manual...
  • Page 59 (050A) Detection the drive or if you damage the cable while the (0, 1) keypad is the Run command source. 0 : Disabled 1 : Enabled YASKAWA TOEP C730600 74D LED Keypad Installation Manual...

  • Page 60: Fault Diagnostics And Measures

    • Remove the keypad and Keypad cable connector is not connect it again. connected properly • Replace the cable if damaged. YASKAWA TOEP C730600 74D LED Keypad Installation Manual...
  • Page 61 Make sure that the cable is Message) securely connected. securely connected. The connection cable Replace the cable if damaged. between the drive and the keypad is disconnected. Faulty keypad Replace the keypad. YASKAWA TOEP C730600 74D LED Keypad Installation Manual...

  • Page 62: Disposal Instructions

    PC functions that format and delete the data may not be sufficient to fully erase the microSD card data. Yaskawa recommends that customers physically destroy the microSD card in a shredder or use data wipe software to fully erase the card.

  • Page 63: Specification

    100,000 or less Parameter Reads Table 10.2 Moisture Resistance and Dust Resistance Specifications Item Description JVOP-KPLEA04Mxx Model Board surface: Apply insulating varnish (HumiSeal) to Specification entire surface of the board excluding connectors. YASKAWA TOEP C730600 74D LED Keypad Installation Manual...

  • Page 64: Warranty

    During the post-warranty repair period, Yaskawa will repair or replace damaged parts for a fee. There is a limit to the period during which Yaskawa will repair or replace damaged parts. Contact Yaskawa or your nearest sales representative for more information.

  • Page 65: About Application Of This Product

    11 Warranty – Problems due to additions or modifications made to a Yaskawa product without Yaskawa’s consent. – Problems due to the use of a Yaskawa product under conditions that do not meet the range of recommended specifications for the product.

  • Page 66: Revision History

    Revision: Reviewed and corrected entire documentation. Chapter March 2019 Addition: Compatible Models GA800 Chapter Revision: Reviewed and corrected entire documentation. June 2017 Addition: Compatible Models Chapter • CR700 • CH700 October First Edition 2016 YASKAWA TOEP C730600 74D LED Keypad Installation Manual...
  • Page 67 YASKAWA TOEP C730600 74D LED Keypad Installation Manual...
  • Page 68 Specifications are subject to change without notice for ongoing product modifications and improvements. © 2016 YASKAWA Electric Corporation MANUAL NO. TOEP C730600 74D <3>-0 Published in Japan March 2019...

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