Apator Powogaz INVONIC H Installation & Operating Manual

Apator Powogaz INVONIC H Installation & Operating Manual

Ultrasonic heat and cooling meter

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Apator Powogaz S.A.
ul. Klemensa Janickiego 23/25, 60-542 Poznań, Poland
tel.: +48 61 84 18 101, fax: +48 61 84 70,192
www.apator.com
Ultrasonic heat and cooling meter
|
INVONIC H
|
Installation & operating manual
ISO 9001
PN-N-18001
ISO 14001

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  • Page 1 Apator Powogaz S.A. ul. Klemensa Janickiego 23/25, 60-542 Poznań, Poland tel.: +48 61 84 18 101, fax: +48 61 84 70,192 www.apator.com Ultrasonic heat and cooling meter INVONIC H Installation & operating manual ISO 9001 PN-N-18001 ISO 14001...
  • Page 2: Table Of Contents

    Contents Application ........................................ 3 Specification ......................................6 Operating principle....................................9 Marking and sealing....................................9 4.1. Marking ........................................9 4.1.1. Calculator ......................................... 9 4.1.2. Flow sensor ......................................9 4.2. Security seals ......................................9 Installation ......................................10 5.1. Basic requirements ....................................10 5.2.
  • Page 3: Application

    1. Application The INVONIC H ultrasonic heat and cooling meter has been designed for measuring heating and cooling energy and recording the metered values in two separate registers. It is intended for billing the consumption of heating/cooling energy in district or industrial heating/cooling systems which serve residential houses, office buildings, energy plants and the like.
  • Page 4 Type number coding of the INVONIC H heat/cooling meter: Flow rate measuring range q Code 1:100 1:250* Mounting place and nominal pressure Code supply pipe, PN16 supply pipe, PN25 return pipe, PN16 return pipe, PN25 Meter type, calculator IP rating, flow sensor IP rating,...
  • Page 5 Type number coding of the INVONIC H heat/cooling meter: Communication modules Code none M-Bus module current loop (CL) module radio wM-Bus S1 module (868 MHz) Modbus RTU RS-485 module radio wM-Bus T1 OMS module (868 MHz), individual password per module...
  • Page 6: Specification

    2. Specification Accuracy class: 2 by EN1434-1:2007 Energy units: GJ, Gcal, kWh, MWh Maximum value of thermal power: 5.28 MW Flow measurement Nominal flow rate to minimum flow rate ratio (should be specified when ordering):  100 or q  250 [available only for meters with q ...
  • Page 7 EN 1434 and Directive 2014/32/EU Annex MI-004 Sensor installation to meters with threaded connection: short, directly mounted (type DS) in accordance with EN 1434-2 Sensor installation to meters with flanged connection: short or long, pocket mounted (type PS & PL) in accordance with EN 1434-2 Connection method and maximum cable length: 2-wire;...
  • Page 8 Table 2.3. Energy pulse values at the pulse output in normal mode Energy unit kWh / MWh Gcal Pulse value 1 kWh/pulse 0.005 GJ/pulse 0.001 Gcal/pulse Table 2.4. Volume pulse values at the pulse output in normal mode Flow sensor nominal flow q 0.6;...
  • Page 9: Operating Principle

    3. Operating principle The flow measuring principle is based on ultrasonic measurement method. The ultrasonic signal is transmitted alternately in either of the two directions along the measurement part. The flow value is calculated from the transition time difference between the ultrasonic waves with identical wavelength that was send in the right and opposite direction.
  • Page 10: Installation

     seals on the pockets and mounting socket of the temperature sensors (see Fig. 12.6. and Fig. 12.7.);  additionally flow sensor's connection with the pipeline should be sealed as well (for example with couplings) The meter must be sealed once it has been installed to prevent unauthorized dismantle, removal, or altering of device without evident damage on the meter or its seals.
  • Page 11: Installation Of Expansion Modules In The Calculator

    5.2.1.2. Customer temperature sensors Only approved and matching pairs of temperature sensors with 2-wire connection method could be used. Customer temperature sensor connection procedure: Before installation check that the temperature sensors are paired with each other (T1 with T2). By means of pliers remove the protective caps from the two leftmost sealant holes in the bottom part of calculator enclosure (hole 1 and 2). Insert the wire of supply temperature sensor T1 wire through the hole 1 and the return temperature sensor T2 wire through the hole 2.
  • Page 12: Installation Of The Modbus/Bacnet Module

    module) or under the flap of the radio module unit packaging (if module was purchased separately). The radio module starts sending data telegrams only after the meter has recorded a minimum 20 liters of volume by the flow transducer. Fig. 5.4. Installation the Radio wM-Bus module in the meter’s calculator. 5.2.5.
  • Page 13: Installation Of The External Power Supply Module

    Power supply for the Modbus/BACnet module  Voltage: 12-24 V DC  Typical supply current: 50 mA  Maximum power consumption:  Terminal numbering: 60 and 61 (bipolar connection) Communication interface  Modbus protocol type:  BACnet protocol type: MS/TP (ANSI/ASHRAE standard 135, version 1, revision 9; ISO 16484-5) ...
  • Page 14: Mounting

    life-dangerous voltage value, so installation of the calculator in such configuration could be done only by qualified professionals when power supply is switched off. Fig. 5.7. Power adapter (230 V 50/60 Hz / 12 V AC). 5.3. Mounting 5.3.1. Mounting of calculator The meter calculator must be installed in heated premises where the ambient temperature does not exceed 55°C.
  • Page 15: Mounting Of Flow Sensor

    Fig. 5.10. Wall-mounted calculator installation. Fig. 5.11. DIN rail-mounted calculator installation. Fig. 5.12. Adapter plate as shown in Fig. 8 of EN 1434-2:2007 for a wall-mounted installation of calculator. Important! Do not mount the calculator directly on a wall if there is a risk of humidity condensation on the wall or the wall surface temperature might fall below 5°C.
  • Page 16: Mounting Of Temperature Sensors

    in downstream direction  3 x DN. For flow sensors DN50 and smaller the straight pipelines installation in upstream and downstream are not necessary. Avoid installation of the flow sensor near the pumps due to the risk of cavitation. The flow sensor can be mounted horizontal, vertical or inclined position on a supply or return pipeline.
  • Page 17: Verifying The Installation And Configuration

    Jumper removed (pins open) Jumper installed (pins closed) Normal mode Test (verification) mode Pulse input 1 (terminals 52 and 53) Pulse output 1 (terminals 52 and 53) jumper must be removed when operating in test mode Pulse input 2 (terminals 50 and 51) Pulse output 2 (terminals 50 and 51) jumper must be removed when operating in test mode Fig.
  • Page 18: Menu Structure

    Designation of other icons, see p. 6.3.1. to 6.3.3. The following information can be presented on the LCD display:  total values and instantaneous measured parameters,  archived data with data write date stamps,  device configuration. If the meter control button is not pressed for over 60 seconds, the LCD display will return to the heat energy consumption indications (1.2), unless there is a problem with meter.
  • Page 19 Table 6.1. Parameters available on the heat and cooling meter LCD display Parameter Display indication** Parameter notes Detailed description of error codes in p. 6.3.3. Calculator errors Temp. sensor 2 errors Temp. sensor 1 errors Error code with date stamp Flow sensor errors occurrence (displayed only if there is a fault in operation of the meter)
  • Page 20 Parameter Display indication** Parameter notes Quantity of thermal energy for cooling in Displayed only in heat and cooling meters. previous billing year an date stamp Energy consumption in tariff 1 in Displayed only when the tariffs have been previously previous billing year and date stamp activated in the meter by the software.
  • Page 21 Parameter Display indication** Parameter notes Energy consumption in tariff 2 in Displayed only when the tariffs have been previously 2.11 previous billing month and date stamp activated in the meter by the software. Volume of the working medium in 2.12 previous billing month and date stamp Volume from 1 pulse input in previous...
  • Page 22 Parameter Display indication** Parameter notes Maximum temperature difference between working medium on supply and 2.20 return pipe in previous billing month and date stamp Minimum temperature working 2.21 medium in supply pipe in previous billing month and date stamp Minimum temperature working 2.22...
  • Page 23 Parameter Display indication** Parameter notes When set to "31", the data saving will be done in the last 3.10* Day of monthly data writing calendar day of the month. Tariff 1 when: T1-T2 < 10.0°C or >10.0°C or from 10.0 to 40.0°C (changes every 1 s) It is possible to choose: one of the measured parameters, or 2...
  • Page 24: Test Mode Reading Display (Service Menu)

    Parameter Display indication** Parameter notes Working medium type: --- (dashes) = water, AF L16 = 16% propylene glycol, AF L25 = 25% propylene glycol, AF L38 = 38% propylene glycol, 3.15 Working medium type AF L47 = 47% propylene glycol, AF N20 = 20% ethylene glycol, AF N34 = 34% ethylene glycol, AF N44 = 44% ethylene glycol,...
  • Page 25: Error Codes

    Table 6.2. Test mode reading display (service menu) Parameter Display indication** Parameter notes The indication resolution is higher in the test mode and Energy consumption updated every second. The indication resolution is higher in the test mode and Working medium volume updated every second.
  • Page 26: Test Mode

    Error character position on the LCD Error descriptions Temperature sensor 2 (return) status 0 – no errors (normal operation) 8 – sensor failure (open circuit) C (8+4) – sensor failure (short circuit) Temperature sensor 1 (supply) status 0 – no errors (normal operation) 8 –...
  • Page 27: Deactivating Test Mode

    When the jumper is set the meter enters the test mode, which is indicated by the word "TEST" on the LCD display. The meter stops calculation process and all integral parameter values are saved in the memory. When the test mode is deactivated and the normal operating mode is restored the meter displays the original values saved in the memory of device before the test mode activation.
  • Page 28: Warranty

    The manufacturer guarantees that the meter parameters will meet the technical requirements listed in the paragraph 2 of this document, if transport, storage and operating conditions will be followed. Manufacturer's address: Apator Powogaz S.A., ul. Klemensa Janickiego 23/25, 60-542 Poznań, Poland tel. +48 (61) 84 18 101; fax +48 (61) 84 70 192 Appendix A...
  • Page 29 Battery External power supply module Communi- cation module Connection to wired communication network e.g. M-Bus, Modbus etc. Connection to external power supply Fig. 10.3. Electrical wiring diagram for connecting the meter to an external power supply source. Table 10.1. Numbering of the calculator screw terminals Terminal no.
  • Page 30 Appendix B Fig. 11.1. INVONIC H meter’s calculator dimensions. INVONIC H meter dimensions Fig. 11.2. Flow sensor q = 0.6; 1.0; 1.5 m Fig. 11.3. Flow sensor q = 1.5; 2.5 m G¾“ threaded connection G1“ threaded connection installation length L = 110 mm...
  • Page 31 Fig. 11.4. Flow sensor q = 0.6; 1.0; 1.5; 2.5 m Fig. 11.5. Flow sensor q = 0.6; 1.0; 1.5; 2.5 m G1“ threaded connection DN20 flanged connection installation length L = 190 mm installation length L = 190 mm Fig.
  • Page 32 Fig. 11.7. Flow sensor q = 3.5; 6.0 m DN25 flanged connection installation length L = 260 mm Fig. 11.8. Flow sensor q = 10.0 m G2“ threaded connection installation length L = 300 mm 2018-05-09 - 32 -...
  • Page 33 Fig. 11.9. Flow sensor q = 10.0 m DN40 flanged connection (two flange types) installation length L = 300 mm Fig. 11.10. Flow sensor q = 15.0 m DN50 flanged connection installation length L = 270 mm - 33 - 2018-05-09...
  • Page 34 Fig. 11.11 Flow sensor q = 25.0 m DN65 flanged connection installation length L = 300 mm Fig. 11.12. Flow sensor q = 40.0 m DN80 flanged connection installation length L = 300 mm Fig. 11.13. Flow sensor q = 60.0 m DN100 flanged connection installation length L = 360 mm 2018-05-09...
  • Page 35 Appendix C Locations of security seals Fig. 12.1. Sealing the calculator (calculator view: with the lid closed and open). 1 – manufacturer's approval seal: a sticker on the adjustment activation jumper 2 – manufacturer's warranty seal: a sticker on the fastener of cover protecting electronic module 3 –...
  • Page 36 Seal Seal Pocket Pocket a) 45° angle installation b) perpendicular installation Fig. 12.6. Sealing the pocket mounted temperature sensors (PS and PL type) with permanently connected signal leads Seal Fig. 12.7. Sealing the directly mounted temperature sensors (DS and DL type). Environmental protection Do not dispose of with regular waste/trash.

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