Gainsborough Austral Lock Double Shoot-Bolt Illustrated Fitting Instructions

DOUBLE SHOOT-BOLT
MADE IN AUSTRALIA BY
Austral Lock
Illustrated fitting
instructions
ASSEMBLED
PRODUCT
MOUNTING
CUTOUTS
(One face only)
3.
Cut and thread Tubes
Carefully cut the tubes to length.
Debur the cut ends of the two tubes.
Use a 1/4" BSW thread tap to cut an internal
thread to a depth of 30mm (do this to
both tubes).
Chamfer the inside edge of the tube using a
countersink or large drill bit.
chamfer inside edge
1/4" BSW
internal thread
drive tube
6.
Insert Lock into section
Slide the lock assembly into the
door/window section.
Position the assembly so the two bosses on
the lock body are visible through the cutout
as shown below.
bosses
door/window
section
1.
Mark the position of the cylinder barrel on your section.
NOTE: Make sure to equal or exceed the minimum
dimensions shown below.
NOTE: The orientation of the lock
is important with regard to the
cutout dimensions, and the rod
preparation. Be sure to note
whether the "A" or "B"
symbol on the lockcase
is facing towards the
top of the door/window.
Cut out the opening.
lock barrel
centerline
4.
Ensure the black o-ring is in position
on each bolt tip as shown below.
Thread the two bolt tips into the two
drive tubes until there is 5mm of thread
still visible on the bolt tips.
NOTE: This provides space for fine adjustment
once the window or door is fitted.
7.
Install the keyed cylinder or thumbturn cylinder
into the cylinder opening in the lock body.
If using the thumbturn cylinder, install it as above
then rotate the thumbturn lever through it's full
movement (180 ) and back to a position at
o
90 to the cylinder as shown.
drive tube
NOTE: You will need to position the fixing plate
by rotating it over the thumbturn lever
lock body from the side.
Fit the fixing plate over the cylinder and align
the two bosses on the fixing plate with those
on the lock body.
Secure the fixing plate to the lock body
using the twoG8 x 1 fixing screws provided.
TEST: Use key or thumbturn lever to test
the operation of the lock. If the drive rods
do not extend and retract properly, check
your assembly and repeat the steps above.
PLEASE TURN PAGE FOR INSTALLATION STEPS 8, 9 & 10
Prepare the cutouts
22.0 14.7
minimum minimum
R10.0
22.0
19.0
Fit Bolt Tips
bolt tip
o-ring
drive tube
Attach Fixing Plate and Cylinder to Lockbody
o
2.
Calculate Tube length
Use the equations below to calculate the
length of drive tube A and drive tube B
corresponding to dimension A and dimension B
(from Step 1).
door / window
lock cutout
barrel
centerline
DRIVE TUBE A = dimension A - 147mm
DRIVE TUBE B = dimension B - 172mm
(tube length is measured from end to end - see Step 3)
5.
Attach Tubes to Lock
Place the drive tubes onto the corresponding
bosses of the lock slides as shown.
NOTE: Ensure drive tube A is assembled
onto lockslide A. and drive tube B is
assembled onto lockslide B.
Secure using the two G6 x 3/8 AB washer
screws provided.
drive tube A
lockslide A
G6 x 3/8 AB
washer screws
lockslide B
drive tube B
thumbturn
cylinder
keyed
cylinder
or
lock body
fixing plate
fixing screws
(PK0013) Double Shoot-Bolt instructions (Trade A4) R2.cdr
dimension A
dimension B
lock body
door/window
section