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widos 4600 Working Instructions Translation

Heating element butt welding machine
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WIDOS
Wilhelm Dommer Söhne
GmbH
Working Instructions
Heating Element Butt Welding Machine
Einsteinstr. 5
D-71254 Ditzingen
E-mail: info@widos.de
Translation
WIDOS 4600
Keep for further use!
Phone
+49 7152 9939 0
Fax
+49 7152 9939 40
Webside: www.widos.de

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Сергей
May 30, 2025

PE WIDOS 4600 последний диаметр без сегментов

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1 comments:
Mr. Anderson
May 30, 2025

The last diameter without segments for the WIDOS 4600 is OD 250 mm.

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Summary of Contents for widos 4600

  • Page 1 WIDOS Einsteinstr. 5 Phone +49 7152 9939 0 Wilhelm Dommer Söhne D-71254 Ditzingen +49 7152 9939 40 GmbH E-mail: info@widos.de Webside: www.widos.de Working Instructions Translation Heating Element Butt Welding Machine WIDOS 4600 Keep for further use!
  • Page 2 Order of Spare Parts and After Sales Service: Address of Manufacturer WIDOS Wilhelm Dommer Söhne GmbH Einsteinstr. 5 D-71254 Ditzingen Phone: +49 7152 9939 0 Telefax: +49 7152 9939 40 info@widos.de http://www.widos.de 30.08.19 Working Instructions WIDOS 4600 Page 2 of 32...
  • Page 3 Due to this structure, the searched information can be easily found.  WIDOS 30.08.2019 W. Dommer Söhne GmbH Einsteinstraße 5 D-71254 Ditzingen All rights reserved Reprinting only allowed with permission of the corporation. Any changes prior to technical innovations. 30.08.19 Working Instructions WIDOS 4600 Page 3 of 32...

  • Page 4: Table Of Contents

    Separating device for heating element .................... 17   4.4.   Elements at heating element and planer ..................18   5.  STARTING AND OPERATING ....................... 19  5.1.   Starting ............................... 19   30.08.19 Working Instructions WIDOS 4600 Page 4 of 32...
  • Page 5 7.6.   Venting the Hydraulic Cylinders ....................... 26   8.  TRANSPORT ..........................27  9.  HYDRAULIC AND ELECTRIC DIAGRAMS ..................28  10.  SPARE PARTS LIST ........................31  11.  DECLARATION OF CONFORMITY ....................32  30.08.19 Working Instructions WIDOS 4600 Page 5 of 32...

  • Page 6: Description Of The Product

    All technical details of the machine are put together as a general arrangement. 1.1. Usage and Purpose-oriented Use The WIDOS 4600 has been designed for heating element butt welding of pipes and fittings with a diameter range of Ø = 75 - 250 mm.

  • Page 7: Safety Measures

    They contain the type, the serial number and the year of construction of the machine. 1.5.1 Technical Data 1.5.1.1 WIDOS 4600 General Data Material: PP, PE 80, PVDF, PE 100 Pipe diameter range: outside- = 75 - 250 mm Transport box (lxwxh): appr.
  • Page 8 6.5 A ( 10 %) Frequency: 50 Hz Outside-: 320 mm Surface: Nonstick coated Elements: Electronic temperature control Control lamps, on/off-switch Connecting cable and plug with earthing contact Weight: appr. 6 kg 30.08.19 Working Instructions WIDOS 4600 Page 8 of 32...

  • Page 9: Equipment And Accessories

    Allan key angulate, size 3 / 6 / 8 1 each Allan key with T grip size 4 / 5 optional Different sizes of reduction inserts, roller brackets for the pipes 30.08.19 Working Instructions WIDOS 4600 Page 9 of 32...

  • Page 10: Safety Rules

    T h e r e g u l a t i o n s f o r t h e p r e v e n t i o n o f a c c i d e n t s a r e v a l i d ( U V V ) . 30.08.19 Working Instructions WIDOS 4600 Page 10 of 32...

  • Page 11: Obligations Of The Owner

     A person who is being trained may only work at the machine under supervision of an experienced person. 30.08.19 Working Instructions WIDOS 4600 Page 11 of 32...

  • Page 12: Dangers While Handling The Machine

    Safety Rules Chapter 2 2.7. Dangers while Handling the Machine The machine WIDOS 4600 is constructed according to the latest technical standard and the acknowledged technical safety rules. However, dangers for the operator or other persons standing nearby may occur.

  • Page 13: Dangers Caused By The Hydraulics

     Take enough safety distance to inflammable materials.  Wear safety gloves.  Always put the heating element back into the reception box after and before each use.  Transport the heating element at the handle only. 30.08.19 Working Instructions WIDOS 4600 Page 13 of 32...

  • Page 14: Danger Of Stumbling Over Hydraulic And Electric Wires

     Machine parts which are not in a perfect condition are to be replaced immediately.  Only use original WIDOS spare and wear parts.  In case of purchase orders please always state the machine number. 2.13. Cleaning the Machine The used materials and tissues are to be handled and disposed of properly, especially: ...

  • Page 15: Functional Description

    The pipes are joined under prescribed welding pressure and then cool down under pressure (cooling time). The welded joint can be unclamped, the welding process is finished. Heating element heats the pipes up to welding temperature Finished welding with internal and external bead 30.08.19 Working Instructions WIDOS 4600 Page 15 of 32...

  • Page 16: Operating And Indicating Elements

    Hydraulic connection for - Non-dropping quick-acting coupling closing the slides Hydraulic connection for - Non-dropping quick-acting coupling opening the slides Screw with oil dipstick - checking the oil level - oil filler neck 30.08.19 Working Instructions WIDOS 4600 Page 16 of 32...

  • Page 17: Hydraulic Aggregat With Pressure Gauge Analog

    When inserting the heating element take care that it lies in the zone of the throat of the tear-off bar (see arrow). 30.08.19 Working Instructions WIDOS 4600 Page 17 of 32...

  • Page 18: Elements At Heating Element And Planer

    On/off-switch for planer - The planer can be switched on with the switch and the associated fixing knob. - The planer has to be switched off before and after each use. 30.08.19 Working Instructions WIDOS 4600 Page 18 of 32...

  • Page 19: Starting And Operating

     If the surrounding temperature is under 5° C, measures have to be taken:  Use a welding tent or preheat the pipe ends if necessary.  In addition, take measures against rain, wind and dust. 30.08.19 Working Instructions WIDOS 4600 Page 19 of 32...

  • Page 20: Replacing The Reduction Inserts

     Super large reduction inserts have a specially high guidance quality and are mainly used during the welding of fittings with long legs which can only be clamped with a single clamping tool. 30.08.19 Working Instructions WIDOS 4600 Page 20 of 32...

  • Page 21: Welding Process

     Lay the pipes to be welded into the clamping devices, tighten firmly the clamping nuts and align the pipes with respect to one another. In case of long pipe ends, use WIDOS rollerstands for alignment.  Close the slides, thereby reading the movement pressure on the manometer.
  • Page 22 During the cooling time re-adjust pressure, if necessary (the pressure for cooling is the same as the set adjustment pressure).  After expiration of the cooling time, release pressure, remove the welded parts and open the slides. 30.08.19 Working Instructions WIDOS 4600 Page 22 of 32...

  • Page 23: Welding Log And Tables

    Webside: www.widos.de Welding Log and Tables You can access our website and select our welding tables via the qr code shown here. Select ”WIDOS 4600” and the corresponding material (PE / PP /PVDF). 30.08.19 Working Instructions WIDOS 4600 Page 23 of 32...
  • Page 24 Welding Log and Tables Chapter 6 30.08.19 Working Instructions WIDOS 4600 Page 24 of 32...

  • Page 25: Maintenance And Repair

     Remove the red screw at the top of the aggregate.  Take out the oil dipstick, clean it and insert it again.  The oil-level must be between the two marks. 30.08.19 Working Instructions WIDOS 4600 Page 25 of 32...

  • Page 26: Venting The Hydraulic Cylinders

    The lower vent screws always have to be vented at first because there is a direct connection between the upper and the lower cylinders. If air remains in the lower cylinder, it will ascend in the upper cylinder when pressure is applied. 30.08.19 Working Instructions WIDOS 4600 Page 26 of 32...

  • Page 27: Transport

    During the transport of the machine there may be cold weldings between the piston rod and the eyes of the planer housing. These spots on the piston rod may damage the sealing.  Therefore the eyes must be lubricated with PTFE-spray before each transport! 30.08.19 Working Instructions WIDOS 4600 Page 27 of 32...

  • Page 28: Hydraulic And Electric Diagrams

    WIDOS Einsteinstr. 5 Phone +49 7152 9939 0 Wilhelm Dommer Söhne D-71254 Ditzingen +49 7152 9939 40 GmbH E-mail: info@widos.de Webside: www.widos.de Hydraulic and Electric Diagrams Working direction Hydraulic diagram 4600 30.08.19 Working Instructions WIDOS 4600 Page 28 of 32...
  • Page 29 Electric Diagrams Chapter 9 30.08.19 Working Instructions WIDOS 4600 Page 29 of 32...
  • Page 30 Electric Diagrams Chapter 9 30.08.19 Working Instructions WIDOS 4600 Page 30 of 32...

  • Page 31: Spare Parts List

    +49 7152 9939 40 GmbH E-mail: info@widos.de Webside: www.widos.de Spare Parts List You can access our website and select our spare parts lists via the qr code shown here. Select “4600 ” 30.08.2019 Working Instructions WIDOS 4600 Page 31 of 32...

  • Page 32: Declaration Of Conformity

    Declaration of Conformity Issuing the declaration of conformity with regard to complying with the basic requirements and assembling the technical documentation is in the sole responsibility of: Manufacturer / Installation WIDOS Wilhelm Dommer Söhne GmbH company: Address: WIDOS GmbH Einsteinstr. 5...

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