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Related Manuals for Cromtech Outback CTG4500iE
Summary of Contents for Cromtech Outback CTG4500iE
- Page 1 CROMTECH OUTBACK 4.5i OPERATION MANUAL...
- Page 2 Thank you for purchasing your Cromtech Generator. This manual provides understanding of the operation and maintenance of your generator. Please read this manual carefully before operating. For any questions regarding operation or maintenance, please consult your local service agent. Find your local service agent at www.crommelins.
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Page 3: Table Of Contents
INDEX: Warranty ..............5 Consumer Advice ............5 Contact Details ............5 Location of Important Labels ........6 Symbol Meanings ............. 8 Safety Information ............. 9 Poisonous Exhaust ............ 9 Highly Flammable and Poisonous Fuel ..... 10 Operation or Moving ..........10 Hot Engine and Muffler .......... - Page 4 Application Range ............22 AC Connection (Powering Equipment) ....Starting the Generator ..........23 DC Connection (Battery Charging) ......24 Stopping the Generator ..........25 Periodic Maintenance ..........26 Maintenance Chart ........... 26 Spark Plug Inspection ..........28 Air Filter Inspection ........... 28 Oil Replacement ............
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Page 5: Warranty
WARRANTY CROMTECH™and CROMMELINS™ are a registered trademark of Crommelins Machinery. Crommelins Machinery warrants their goods against defects in materials and workmanship under normal use and service. The warranty does not cover fair wear commensurate with the age of the product, any damage caused by accident, abuse, misuse, neglect or failure to observe proper operating instructions or proper machinery maintenance as described in the instruction manual. -
Page 6: Location Of Important Labels
LOCATION OF IMPORTANT LABELS NOTE: Maintain/replace safety and instruction labels, if worn or illegible when necessary. ① Main logo placement/s ② Control panel ③ Inverter generator ④ Model number ⑤ Spark plug information ⑥ Oil fill and type ⑦ Emission control information ⑧... - Page 7 Pg. 7...
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Page 8: Symbol Meanings
SYMBOL MEANINGS (Refer to SAFETY INFORMATION for more details. Page 8) Attention! Be alert! Your safety is important! Read the manual before operation. Be careful of poisonous exhaust. Never operate the machine in a closed area. Avoid touching hot surfaces, such as engine and muffler. -
Page 9: Safety Information
SAFETY INFORMATION DO NOT use in a closed vehicle. This generator is not designed for marine- use. DO NOT modify or use the generator with any component removed. DO NOT allow children to operate the generator. Make sure to move the generator only by its telescope handle or the lifting handles. -
Page 10: Highly Flammable And Poisonous Fuel
HIGHLY FLAMMABLE AND POISONOUS FUEL Always stop the engine when refueling. Do not operate, refuel, or store generator near any source of ignition, including fire, heater, grinding sparks etc. Never refuel when smoking or near an open flame. Be careful not to spill any fuel on the engine or muffler when refueling. -
Page 11: Electric Shock Prevention
Keep the generator at least 1 metre distance from buildings or other equipment, if not, the generator may overheat. Do not operate the generator in a confined space or when covered with dust cover (or other materials). Ensure the engine and muffler are completely cooled, before covering generator. -
Page 12: Ctg4500Ie Diagram
CTG4500iE DIAGRAM ① Top housing ② Air inlet cover ③ Handlebar 1 ④ Multi-function power pack cover ⑤ Wheel ⑥ Left housing ⑦ Control panel ⑧ Recoil starter bar ⑨ N/A ⑩ Telescope handle ⑪ Fuel tank cap ⑫ Fuel gauge window ⑬... -
Page 13: Fuel Switch
FUEL SWITCH OFF - Fuel supply off. ON - Fuel supply on. ENGINE SWITCH OFF: Ignition circuit off; generator stops. ON: Ignition circuit on; generator OK to START. ENGINE START BUTTON When FUEL SWITCH and the ENGINE SWITCH are both in the ON position, press the ENGINE START button ①... -
Page 14: Ac Outlet
AC OUTLET (230V - 50HZ) This generator is fitted with two IP23 rated 230V outlets with weather covers. LED INDICATORS ① OUTPUT INDICATOR (GREEN) When the generator is started. The OUTPUT INDICATOR will turn ON continuously to show that there is an output of power. -
Page 15: Output Indicator (Green)
NOTE: The generator will automatically reset the power output when the generator is stopped and restarted. The overload indicator may flicker for a number of seconds initially. When using electric devices that require a high starting current, such as compressor or submersible pump. -
Page 16: Pre-Operation Check
PRE-OPERATION CHECK NOTE: Pre-operation checks should be made each time before using generator. FUEL Remove the fuel tank cap. Add fuel up to the lower red mark of fuel filter, and then replace the fuel tank cap until you hear a clicking sound (Which means the fuel tank cap is fully tightened). -
Page 17: Engine Oil
ENGINE OIL For new unit or changing oil, place the generator horizontally, remove the maintenance cover (See page 30), take out oil plug and fill with 600ml of recommended oil until the oil reaches the lower level. When refilling, the oil level should be at the same level of oil port lower level. -
Page 18: Ground (Earth) Terminal
GROUND TERMINAL (EARTH BOLT/NUT) The ground terminal on this generator is connected to NON-current carrying parts of the generator frame and to each AC outlet. Before attaching a ground (earth) lead, consult with a qualified electrician on the intended use of this generator. -
Page 19: Operation Instructions
OPERATION INSTRUCTIONS WARNING: Always operate generator in a well ventilated area. Never operate generator in a closed in area as it may cause unconsciousness or even death within minutes. NOTE: Clean dust, dirt or water off the socket before use. NOTE: Before starting the engine, do not connect any electrical devices. -
Page 20: Starting The Generator
STARTING THE GENERATOR The generator has three types of starting, including ELECTRIC START, REMOTE START and RECOIL START. ELECTRIC START 1. Turn the ENGINE SWITCH to ON. 2. Turn the FUEL SWITCH to ON. 3. Turn ECO SWITCH to OFF. 4. - Page 21 NOTE: WHEN STARTING GENERATOR ONLY USE Australian standard approved extension cords and appliances. Inspect all appliances power-leads for any damage or exposed wires. Check for any damage to appliances before connecting to the generator. If damaged - DO NOT use the appliance. This unit is fitted with an automatic choke device.
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Page 22: Application Range
APPLICATION RANGE When using the generator, please make sure total load is lower than the generators rated output, or the generator may be damaged. The simultaneous usage of AC and DC power is OK, but the total load should not exceed the maximum rated output, otherwise the generator will activate auto-protection status, or damage may occur. -
Page 23: Starting The Generator
START THE GENERATOR WARNING: Inspect all appliances for damage before using on generator. If damaged - do not use the appliance. 1. Start the generator (See instructions on page 20). 2. Connect the plug with the AC socket. 3. Make sure the output indicator is ON (Green). -
Page 24: Dc Connection (Battery Charging)
DC CONNECTION (BATTERY CHARGING) WARNING: Never connect with VRLA (valve regulated lead-acid) battery also commonly known as sealed or maintenance free battery, which requires special (constant voltage) charging. Before attempting to charge a battery using the DC outlet, ensure that the battery is compatible with the unregulated DC charging. -
Page 25: Stopping The Generator
STOPPING THE GENERATOR 1. Disconnect all electric devices, and place ECO SWITCH to the OFF position. 2. Turn the ENGINE SWITCH to the OFF position or press the STOP button ② on the remote control. 3. Turn the FUEL SWITCH to the OFF position. Pg. -
Page 26: Periodic Maintenance
PERIODIC MAINTENANCE It is an owners requirement to periodically inspect, adjust, lubricate and maintain their generator to keep it in good working condition. WARNING: Consult your local service agent for all major maintenance work. Stop the engine and allow the engine to cool before starting maintenance work. Disconnect multi-function power pack, turn ENGINE SWITCH to OFF to avoid any accidental start up. - Page 27 SPARK PLUG & AIR FILTER INSPECTION / OIL REPLACEMENT Remove maintenance cover first (see below), then inspect spark plug and air filter, and change oil. After inspection and maintenance of related items, re-assemble the maintenance cover. MAINTENANCE COVER REMOVAL/ASSEMBLY 1. Loosen screws ① and lightly push/slide the cover ②...
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Page 28: Spark Plug Inspection
SPARK PLUG INSPECTION ① Spark plug cap ② Spark socket ③ Two-way Screwdriver ④ Spark plug 1. Remove spark plug cap ①, locate spark plug socket ② on spark plug, turn it counterclockwise with screwdriver ③, and then disassemble spark plug ④. 2. - Page 29 ① Screw ② Air filter cover ③ Air filter ⑤ Air filter body 1. Loosen screw ①, remove air filter cover ②, take out air filter ③ of air filter body ⑤. 2. Clean element with solvent, and dry with a soft clean cloth.
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Page 30: Oil Replacement
OIL REPLACEMENT WARNING: Never drain engine oil immediately after turning off engine. Let the engine cool first to avoid scalding. 1. Place generator on a level surface, and start engine for few minutes to reduce the engine oil viscosity. Shut- off the engine and remove maintenance cover as per procedure. -
Page 31: Spark Arrestor Element
5. Wipe any spilled oil around oil port, and tighten oil plug to oil port. 6. Re-assemble maintenance cover. WARNING: DO NOT tilt the generator when filling oil. This would result in overfilling and may damage the engine. • Be sure no other material enters the engine crankcase. -
Page 32: Fuel Tank Filter
FUEL TANK FILTER 1. Open fuel tank cap ①, and take out fuel filter ② from fuel port. 2. Check the filter screen. Replace it if damaged. Lightly tap out any dry debris in filter and wash with fuel only. DO NOT use water to clean filter. - Page 33 3. INSUFFICIENT FUEL • Check fuel gauge window on top of generator. If red mark on side of E (as illustration), it means insufficient fuel. Refuel generator. ① Fuel gauge window ② Red fuel level mark ③ E—Empty ④ F—Full 4.
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Page 34: Storage
STORAGE For long term storage of your machine, follow these preventive procedures to guard against deterioration. Keep generator in a well ventilated area. DRAIN THE FUEL 1. Start the generator. See page 20 for instructions. 2. Turn the FUEL SWITCH to OFF position. -
Page 35: Transport
3. Pull the recoil starter until you feel compression and then stop pulling (This closes the valves and prevents moisture getting inside). 4. Clean the exterior part of the generator. 5. Store the generator in a dry and well-ventilated place. 6. -
Page 36: Wiring Diagram
WIRING DIAGRAM Pg. 36... - Page 37 Pg. 37...
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Page 38: Ctg4500Ie Specifications
Package Dimensions 611 x 487 x 530mm Warranty 1 Year Cromtech domestic warranty *Noise level is measured when the ECO SWITCH is ON. LWA shows the sound power level under the ISO3744 standard test condition. The decibel rating is measured at 7m from the generator (Noise level may vary in different environments). -
Page 39: Features
• Super quiet running at 55-60Db at 7m • Low oil alarm, overload alarm, output indicator • Compact design with two wheels and suitcase styled extendable handle • Convenient access ports • 1 Year Cromtech domestic warranty APPLICATIONS ACCESSORIES INCLUDED • Camping • Caravanning & RVs •... - Page 40 CROMTECH OUTBACK 4.5i OPERATION MANUAL...
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