Cromtech TG6500VE Operation Manual

6500w avr generator

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6500W AVR GENERATOR
CROMTECH AVR GENERATOR
OPERATION MANUAL

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Summary of Contents for Cromtech TG6500VE

  • Page 1 6500W AVR GENERATOR CROMTECH AVR GENERATOR OPERATION MANUAL...
  • Page 2 Thank you for purchasing a Cromtech Generator. This manual provides understanding of the operation and maintenance of your generator. Please read this manual carefully before operating. For any questions regarding operation or maintenance, please consult your local service agent. Find your local service agent at www.crommelins.com.au.
  • Page 3: Table Of Contents

    INDEX: Warranty ..............4 Safety Warnings ............5 TG6500VE Features ............8 Generator Specifications ..........9 Features ..............9 Getting Started ............10 Unpacking ..............10 Assembly ..............10 Battery and Parts ............12 Operating Checklist ............13 Operating area ............13 Operating condition ...........
  • Page 4: Warranty

    WARRANTY CROMTECH™and CROMMELINS™ are a registered trademark of The Crommelin Group. Crommelins warrants their goods against defects in materials and workmanship under normal use and service. The Crommelin Group warranty does not cover fair wear commensurate with the age of the product, any damage caused by accident, abuse, misuse, neglect or failure to observe proper operating instructions or proper machinery maintenance as described in the instruction manual.
  • Page 5: Safety Warnings

    SAFETY WARNINGS WARNING: DO NOT Operate this generator until you have read ALL safety, operation, and maintenance instructions listed in this manual. • Failure to follow the instructions may result in property damage, INJURY or DEATH. • The warnings and precautions discussed in this manual cannot cover all possible conditions and situations that may occur.
  • Page 6 • DO NOT operate the generator with known leaks in the fuel system. • Use proper fuel storage and handling procedures. DO NOT store fuel or other flammable materials nearby. • Empty the fuel tank before storing or transporting the generator.
  • Page 7 charge a battery in a well ventilated place. • Avoid spilled battery acid. If contact with skin is made, wash immediately with clean water. WARNING: ELECTRICAL SHOCK - This generator produces powerful voltage and the electricity CAN KILL YOU. • This generator must be properly connected to an appropriate ground to help prevent electric shock.
  • Page 8: Tg6500Ve Features

    TG6500VE FEATURES & CONTROLS ❶ Fuel cap ❽ Push handle ⓯ Engine switch ❷ Fuel level indicator ❾ Air filter ⓰ DC Battery charging ❸ Fuel tank ❿ Recoil starter ⓱ DC Overload switch ❹ Frame ⓫ Support bracket ⓲ RCD Circuit breaker ❺...
  • Page 9: Generator Specifications

    Steel frame with large wheels • 4-Stroke, air cooled, OHV engine • Hours operation, Hz, Voltage meter • Battery charging (12V-8.3Amp) • Low oil alarm, overload alarm, output indicator • Large 25L fuel tank • 1 Year Cromtech warranty Pg. 9...
  • Page 10: Getting Started

    GETTING STARTED NOTE: DO NOT Operate this generator until you have read ALL safety, operation, and maintenance Instructions listed in this manual. 1. UNPACKING - Remove the generator from the shipping carton Place the shipping carton on a solid, flat surface. Carefully cut each corner of the carton box from top to bottom.
  • Page 11 SUPPORT BRACKET INSTALL THE HANDLE - Place the push handle in the bracket. Push the pin through the bracket and handle and fix with the clip provided. ❶ Clip ❷ Pin ❸ Push handle ATTACH NEGATIVE BATTERY WIRE - The sealed battery on the generator is fully charged and pre-installed except for the negative (black) battery cable.
  • Page 12: Operating Checklist

    OPERATING CHECKLIST 1. OPERATING AREA - This generator is for outdoor use. • Only use OUTSIDE and place the generator in a well-ventilated area. • Only operate the generator on a flat, level surface and in a clean, dry operating environment. •...
  • Page 13: Check Engine Oil

    CHECK ENGINE OIL WARNING: This engine is not filled with oil from the factory. Any attempt to crank or start the engine before it has been properly filled (with the recommended type and amount of oil) may result in engine damage and void your warranty.
  • Page 14: Check Fuel Levels

    CHECK FUEL LEVELS CAUTION: Pressure can build up in the fuel tank. Allow the generator to cool for at least two minutes before removing fuel cap. Loosen the fuel cap slowly to relieve any pressure in the tank • ENGINE FUEL - With the engine stopped, check the fuel level gauge.
  • Page 15: Electrical Devices

    • Gasoline/Alcohol Blends: up to 10% alcohol, 90% unleaded gasoline by volume is approved as a fuel. Other gasoline/alcohol blends are not approved. Effects of old, stale or contaminated fuel may void your warranty. CAUTION: To minimise gum deposits in your fuel system and to insure easy starting, do not use gasoline left over from the previous season.
  • Page 16: Starting The Generator

    STARTING THE GENERATOR 1. Perform the operating checklist (page 12). 2. Turn the fuel valve to the ‘ON’ position 3. Put the choke valve switch to ‘CLOSE’ position NOTE: Choke position for starting may vary depending upon temperature and other factors. If re- starting a warm engine, the choke should be left in the HALF or OFF position.
  • Page 17 WARNING: Rapid retraction of the starter cord will pull hand and arm towards the engine faster than you can let it go. Unintentional startup could result in an injury. CAUTION: ENGINE FAILURE - If the engine fails to start after 3 attempts or stops after starting; inspect and ensure that the generator is placed on horizontal surface and check the engine oil levels.
  • Page 18: Connecting Electrical Devices

    CONNECT TO ELECTRICAL DEVICES WARNING: This generator is fitted with an RCD Circuit Breaker. ALWAYS test RCD switch before every use. CAUTION: Inspect power cords for damage before using. There is a hazard of electrical shock from crushing, cutting or heat damage. 1.
  • Page 19: Wattage Reference Guide

    CAUTION: If connected devices overheat. Immediately turn them off and disconnect from the generator. NOTE: AC OVERLOAD RESET BUTTON/S - If the AC power outlet is overloaded, the AC circuit breaker will cut out the power to the device. If tripped remove device/load and reset button.
  • Page 20: Charging A Battery

    CHARGING A BATTERY (APPLICABLE TYPES) WARNING: Batteries give off explosive hydrogen gas while recharging. An explosive mixture will remain around the battery for a long time after it has been charged. The slightest spark can ignite the hydrogen and cause an explosion, resulting in blindness or other serious injury.
  • Page 21: Stopping The Generator

    STOPPING THE GENERATOR WARNING: NEVER stop the engine with electrical devices connected and the connected devices turned ‘ON’. 1. Turn off all electrical equipment and disconnect all from the generator. 2. Allow the generator to run at no load for a few minutes to stabilize internal temperatures of the engine and generating set.
  • Page 22: General Maintenance

    GENERAL MAINTENANCE NOTE: It’s the operator’s responsibility to complete all scheduled maintenance in a timely manner. Correct any issue before operating the generating set. Always follow the inspection and maintenance recommendations and schedules in this manual. • Before servicing the generator, stop the generator, disconnect all electric devices and battery (if equipped) and allow the generator to cool down.
  • Page 23: Generator Maintenance

    Each time Hours Hours Hours or hours before or the or every every six or every first three months year month months (Note 2) (Note 4) (Note (Note Inspection  Engine oil Replacement   Inspection  Air filter  Replacement (Note 3) Inspection and...
  • Page 24: Engine Oil

    ENGINE OIL CAUTION: Oil level check - Reinstall dipstick into tube; rest on oil fill neck, DO NOT thread cap into tube. WARNING: The engine is not filled with oil at the factory. Any operation before it has been properly filled with the recommended type and amount of oil may result in engine damage and void your warranty.
  • Page 25: Air Filter

    4. Remove the oil drain plug and allow the oil to drain completely. 5. Replace and fully tighten the drain plug. 6. Add recommended oil to the upper limit. 7. Reinstall and fully tighten the dipstick. 8. Dispose of used oil at an approved waste management facility.
  • Page 26: Spark Plug

    SPARK PLUG WARNING: Only use recommended spark plug or equivalent. DO NOT use spark plugs that have improper heat range. 1. SPARK PLUG - Clean any dirt from the spark plug cap and spark plug base. 2. Remove the spark plug cap. 3.
  • Page 27: Spark Arrestor

    SPARK ARRESTER 1. SPARK ARRESTER - Fitted to exhaust outlet pipe 2. Allow the engine to cool completely before servicing the spark arrester. 3. Loosen the clamp that holds the spark arrester to the exhaust outlet. 4. Remove the spark arrester from the outlet. 5.
  • Page 28: Troubleshooting

    TROUBLE SHOOTING WARNING: Turn off the generator before starting maintenance work. FAULT POSSIBLE CAUSE REMEDY 1. Engine switch set to ‘OFF’ 1. Turn engine switch to the ‘ON’ position 2. No fuel 2. Fill tank as per instructions 3. Inadequate engine oil 3.
  • Page 29 in the Maintenance section. Iii. Drain all fuel completely from the fuel hose and carburetor to prevent gum from forming. Iv. Turn off the fuel supply at the fuel valve. Change the oil. Vi. Remove the spark plug and pour about 15 ml of oil into the cylinder.
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