Simplicity Baron Operator's Manual
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Simplicity Baron Operator's Manual

102 cm (40") deck
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How to use this file...(Operators Manuals)
————————————————————————————————————————————–––
Instructions for
Print Vendors (Paper Manuals)
Paper Size:
* 11 x 17
* Body—50 lbs brilliant white offset or equivalent.
* Cover—on pre-printed two-tone "Swash" stock.
P r e s s :
* Body—1-color, 2-sided
* Cover imprint —1-color, 1-sided
Bindery:
* Saddle Stitch, Face Trim, 3-Hole Drill
* Face Trim
C O V E R S :
* This file contains several manuals, which differ only in their covers.
* Covers are all present at the beginning of this file.
* Back cover for a particular manual is the page IMMEDIATELY AFTER the front cover.
• Check the front cover for the individual part number (typically a 171xxxx number).
B O D Y :
• The body of the manual is identical, regardless of the cover used.
* REMEMBER: ODD number pages are ALWAYS right hand pages, and EVEN number are ALWAYS
left hand pages.
G e n e r a l :
* This instruction page is NOT part of the manual and must NOT be printed.
• Pages labeled with the text "THIS PAGE INTENTIONALLY BLANK" are placement pages ONLY,
and should NOT be printed.
————————————————————————————————————————————–––
If you have further questions on how to utilize this file, please contact
Simplicity Technical Publications Department at (414) 284-8650.

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  • Page 1 • Pages labeled with the text “THIS PAGE INTENTIONALLY BLANK” are placement pages ONLY, and should NOT be printed. ————————————————————————————————————————————––– If you have further questions on how to utilize this file, please contact Simplicity Technical Publications Department at (414) 284-8650.
  • Page 2 THIS PAGE INTENTIONALLY BLANK...
  • Page 3 M A N U F A C T U R I N G , I N C . 500 N Spring Street / PO Box 997 Port Washington, WI 53074-0997 USA www.simplicitymfg.com © Copyright 1999 Simplicity Manufacturing, Inc. All rights reserved. Printed in USA.
  • Page 4 Operator’s manual Baron 1693494 Baron tractor 1693575 102 cm (40") deck 1720602 Rev. 05/1999 TP 100-2282-00-BR-S...

  • Page 5: Table Of Contents

    Specifications and Identification numbers................ii-v 123... Safety rules and information....................A Features and controls......................B Operating the tractor ......................C Lawn care and mowing information ...................D Regular maintenance ......................E Adjustments and service ....................F Troubleshooting ........................G Initial setup .........................H TP 100-2282-00-BR-S...

  • Page 6: Specifications

    123... 109cm (43") 92cm (36") 130cm (51") 107cm (42") 188cm (74") 246cm (97") Specifications Weight Tractor 218 kg (480 lb) Grass catcher 18 kg (40 lb) Mower deck 50 kg (110 lb) Crate (approx) 57 kg (125 lb) Capacities Grass catcher 310 liters Fuel tank 9,3 l (3,5 gal)
  • Page 7 123... Simplicity Manufacturing, Inc. Port Washington, WI 53074-0997 U.S.A. SERIAL 169XXXX XXXXX Identification numbers Record the identification numbers for your model in the space provided. The identification tags (A) are located on the tractor (B) and the mower deck (C). For the location of the engine identification numbers, refer to the engine manual.

  • Page 9: Safety Rules And Information

    Safety rules and information...
  • Page 10 Safety rules and information About this manual and tractor • Read, understand and follow all instructions in the manual and on the unit before starting. • Before first time operation, drive in an open area without mowing to become accustomed to the unit. The alert triangle signifies important cautions or warnings which must be followed to prevent injury to persons.
  • Page 11 Before each use Prepare yourself and others • Be sure the area is clear of other people before mowing. Stop unit if anyone enters the area. • Make sure you can reach all controls from operator’s position. • Wear appropriate clothing, safety goggles and safety gloves. Prepare the area •...
  • Page 12 Extra precautions with children Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the unit and the mowing activity. Never assume that children will remain where you last saw them. •...
  • Page 13 Fuel precautions • Always observe safe fuel handling practices when refueling the tractor. Fuel is highly flammable and vapors are explosive. Handle with care. Do not allow open flame, smoking or matches in the area. Do not smoke while handling gasoline. •...
  • Page 14 Operating precautions Who should operate the unit • Only allow responsible adults, who are familiar with the instructions, to operate the unit. • Do not operate the unit while under the influence of alcohol or drugs. • Never carry passengers. Operating areas •...
  • Page 15 Mowing precautions • Mow only in daylight or good artificial light. • Do not operate the mower without either the entire grass catcher or the deflector in place. • Be aware of the mower discharge direction and do not point it at anyone. •...
  • Page 16 10° Max. 10° Max. Extra precautions on slopes Slopes are a major factor related to loss-of- control and tip-over accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or feel uneasy on it, do not mow it.
  • Page 17 10° Max. 10° Max. Extra precautions on slopes (continued) • Use extra care with grass catchers or other attachments. These can change the stability of the unit. • Do not mow near drop-offs, ditches or embankments. The mower could suddenly turn over if a wheel goes over the edge or if an edge caves in.
  • Page 18 Safety system precautions This unit is equipped with safety interlock switches and other safety devices. These safety systems are present for your safety. Do not attempt to bypass safety switches and never tamper with safety devices. Check their proper operation regularly.
  • Page 19 Maintenance and service precautions • Mower blades are sharp and can cut. Wrap the blades or wear gloves, and use extra caution when servicing them. • Never make adjustments or repairs with the engine running unless specified otherwise in the engine manual. •...
  • Page 20 Storage precautions • Fuel vapor is toxic if inhaled, so never store the tractor in any structure used for human or animal habitation. • Never store the unit or fuel container inside where there is an open flame or pilot light, such as near a water heater. Allow unit to cool before storing.
  • Page 21 Transporting the unit Do not tow this unit. Towing will cause transmission damage. Do not use another vehicle to push or pull tractor. • If it is necessary to drive the unit near or across roadways, use extreme caution, watch for traffic, and make certain the vehicle is equipped with appropriate lighting, reflectors and signs as legally required in your area.
  • Page 22 1720390 10° Max. 10° Max. 1720392 Safety and operational decals Although reading this manual and the safety instructions it contains will provide you with the necessary basic knowledge to operate this equipment safely and effectively, we have placed several safety labels on the unit to remind you of this important information while you are operating your tractor.

  • Page 23: Features And Controls

    Features and controls...
  • Page 24 Features and controls Headlight Switch PTO Switch Headlight PTO switch Throttle Brake Pedal Throttle Brake pedal Choke Parking Brake Choke Parking brake Mower Lift Ground Speed Mower deck lift Ground speed controls Catcher Open Cutting Height Adjust Catcher open Cutting height adjust Catcher Full Alarm Ignition Switch “Catcher full”...
  • Page 25 Headlight The headlight switch (A) turns the tractor headlights on and off. When the switch is in the on position, the headlight icon (B) in the dashboard display lights up. Throttle The throttle (C) controls engine speed. Always operate at full throttle.
  • Page 26 Mower deck lift The mower deck lift lever (A) raises the mower deck off the ground for transporting. DO NOT mow with the lift lever in the raised position.
  • Page 27 “Catcher full” alarm The “catcher full” alarm sounds when the grass catcher has been filled with cut grass. When the alarm sounds, push the PTO switch (B) down to disengage the mower blades. Travel to the area in which you desire to dump the grass, then empty the catcher.
  • Page 28 Fuel tank The fuel cap (A) is located on the left side of the seat deck. To check the fuel level or to add fuel, remove the fuel cap. Do not overfill the tank; leave room for fuel expansion. Refer to your engine manual for fuel recommendations.
  • Page 29 PTO switch The PTO switch (A) engages and disengages attachments that use the PTO, such as the mower deck. To engage the PTO, pull up on the switch. Push down to disengage. When the PTO is engaged, the PTO indicator light (B) in the dashboard display lights up.
  • Page 30 Brake pedal Depress brake pedal (B) to slow or stop tractor motion. In the event you need to stop quickly, fully depressing the brake pedal will stop the tractor. Parking brake The parking brake mechanism locks the tractor brake and prevents the tractor from rolling or being driven.
  • Page 31 Ground speed controls The tractor’s forward ground speed is controlled by the forward ground speed control (A). Depress the pedal to increase FORWARD ground speed. Note that the further down the pedal is depressed, the faster the tractor will travel. The tractor’s reverse ground speed is controlled by the reverse ground speed control (B).
  • Page 32 Cutting height adjustment The cutting height adjust (A) controls the mower deck cutting height. The cutting height is infinitely adjustable between 2,5 and 9 cm (1" and 3-5/8"). Turn the knob clockwise to raise the deck and counterclockwise to lower it. The cutting height adjust DOES NOT raise the mower deck for transport.
  • Page 33 Ignition switch The ignition switch (A) starts and stops the engine; it has three positions: Off—Stops the engine and shuts off the electrical system. Run—Allows the engine to run and powers the electrical system. Start—Cranks the engine for starting. Pulling the choke control (B) out closes the choke for cold starting.
  • Page 34 Seat adjustment The seat can be adjusted forward and back. Move the lever (A), position the seat as desired, and release the lever to lock the seat into position. When adjusting the seat, make certain all of the controls are within reach and can be readily engaged when necessary.
  • Page 35 Transmission release lever The transmission release lever (C) is located at the rear of the unit. To access the lever, open the catcher. To release the transmission: lift up on the lever, slide it forward, and push it down to lock in place (B). To engage the transmission: lift up on the lever, pull it back, and push it down to lock in place (A).
  • Page 36 B-14...

  • Page 37: Operating The Tractor

    Operating the tractor...
  • Page 38 Operating the tractor General operating safety Before first time operation: • Be sure to read all information in the Safety and Operation sections before attempting to operate the tractor and mower deck. • Do not attempt to operate the tractor without first becoming familiar with the location and function of ALL controls and how to stop the unit.
  • Page 39 10° Max. 10° Max. Operating on slopes can be dangerous Never operate on slopes greater than 30 percent (16,7 degrees) which is a rise of 1 meter vertically in 3 meters horizontally. Operate the unit at a slow ground speed when driving onto slope.
  • Page 40 Checks before starting • Check that crankcase is filled to full mark on dipstick. See the engine manual for instructions and oil recommendations. • Make sure all nuts, bolts, screws and pins are in place and tight. • Adjust the seat position, and make certain you can reach all controls from operator’s position.
  • Page 41 Starting the engine 1. While sitting in the operator’s seat, fully depress the brake pedal or set the parking brake. 2. Make sure that your feet are not depressing the ground speed controls. 3. Disengage the PTO. 4. Set the throttle to the full position. 5.
  • Page 42 Stopping the tractor and engine 1. Stop tractor movement by releasing the ground speed controls. For emergency stopping, depress the brake pedal. 2. Engage the parking brake. 3. Disengage the PTO. 4. Place the throttle control in the idle position. 5.
  • Page 43 Driving the tractor 1. Sit in the seat and adjust the seat so that you can comfortably reach all controls and see the dashboard display. 2. Engage the parking brake. 3. Make sure the PTO is disengaged. 4. Start the engine (see “Starting the engine”). 5.
  • Page 44 Mowing 1. Engage the parking brake. Make sure the PTO is disengaged. 2. Start the engine (see “Starting the engine”). 3. Lower the mower deck lift lever. 4. Set the cutting height to the desired level. 5. Set the throttle to the full position. 6.
  • Page 45 Pushing the tractor by hand 1. Disengage the PTO and turn the engine off. 2. Move the transmission release lever to the release position (see “Transmission release lever”). 3. The tractor can now be pushed by hand. Towing the tractor with another vehicle is not recommended, as the transmission may be damaged.
  • Page 46 Mower deck removal The muffler and surrounding areas may be hot. 1. Park tractor on a hard, level surface such as a concrete floor. Move the PTO switch (B) and ignition switch (E) to the off position, remove the key, depress the brake pedal (D) and apply parking brake (C).
  • Page 47 Mower deck removal (continued) 5. Disconnect the mower deck lift arm (H) from the tractor lift arm (G). Re-install washer and safety clip (I) on the mower deck lift arm (H). 6. Move the idler arm (J) to release belt tension and remove belt from PTO pulley (K).
  • Page 48 Mower deck installation The muffler and surrounding areas may be hot. 1. Park tractor on a hard, level surface such as a concrete floor. Move the PTO switch (B) and ignition switch (E) to the off position, remove the key, depress the brake pedal (D), and apply parking brake (C).
  • Page 49 Mower deck installation (continued) 4. Turn wheels straight ahead. Pull the spring-loaded lever (M) while lifting up on the mower deck hitch. Install mower deck hitch onto tractor hitch brackets (L). 5. Connect the mower deck lift arm (H) to the tractor lift arm (G) using the flat washer and safety clip (I).
  • Page 50 Grass catcher removal Never operate the tractor without the grass catcher or optional deflector installed. Before removing the grass catcher: Engage the parking brake, disengage the PTO, stop the engine and remove the key. 1. Set the parking brake, turn off the PTO, turn off the ignition, and remove the key.
  • Page 51 Grass catcher installation Never operate the tractor without the grass catcher or optional deflector installed. Before installing the grass catcher: Engage the parking brake, disengage the PTO, stop the engine and remove the key. 1. Set the parking brake, turn off the PTO, turn off the ignition, and remove the key.
  • Page 52 Optional trailer hitch This tractor is shipped with an optional trailer hitch (A) that can be installed if desired. The hitch can only be used with the grass catcher removed. When using the catcher, the hitch may remain installed. Hitch installation 1.
  • Page 53 Storage Never store the unit, with gasoline in the Gasoline, if permitted to stand unused for extended periods (30 days or more), may develop engine or fuel tank, in a heated shelter or in gummy deposits that can adversely affect the an enclosed, poorly-ventilated enclosure.
  • Page 54 Temporary storage (30 days or less) 10. Drain fuel system completely or add a gasoline stabilizer to Remember that the fuel tank will still the fuel system. If you have chosen to use a fuel stabilizer contain some gasoline, so never store and have not drained the fuel system, follow all safety the unit indoors or in any other area instructions and storage precautions in this manual to...

  • Page 55: Lawn Care And Mowing Information

    Lawn care and mowing information...
  • Page 56 Lawn care and mowing information General information Proper mowing is an important part of maintaining your lawn in the best possible condition. A healthy and well maintained lawn is better able to resist drought, weeds and other stresses. But too much maintenance is as detrimental to your lawn as neglect.
  • Page 57 How and when to water Every lawn’s watering needs are unique and are dependent upon the type of grass and soil, the amount of local rainfall, and other conditions. Most lawns are watered too often, but with too little water. However, too much water can allow development of diseases with your lawn.
  • Page 58 How to fertilize and aerate How to fertilize your lawn Fertilizing with a slow-release fertilizer provides missing nutrients which help create slow, even growth. While opinions vary on the need for fertilizing, when and how much to fertilize will be more a factor of the condition of the lawn and soil than any routine.
  • Page 59 How high to mow the grass Often cutting height is a matter of personal preference. Typically, you should mow the grass when it is 7,5-12,5 cm (3-5 inches) tall. The proper cutting height range for a specific lawn will depend upon several factors, including the type of grass, the amount of rainfall, the prevailing temperature, and the lawn’s overall condition.
  • Page 60 Tall grass requires incremental cutting For extremely tall grass, set the cutting height at maximum for the first pass (A), and then reset it to the desired height and mow a second or third time (B). Don’t cover the grass surface with a heavy layer of clippings. Consider using a grass collection system and starting a compost pile.
  • Page 61 When and how often to mow The time of day and condition of the grass greatly affect the results you’ll get when mowing. For the best results, follow these guidelines: • Mow when the grass is 7,5-12,5 cm (3-5 inches) tall. •...
  • Page 62 What mowing patterns to use Always start mowing on a smooth, level area. The size and type of area to be mowed will determine the best mowing pattern to use. Obstructions such as trees, fences and buildings, and conditions such as slopes and grades must also be considered.
  • Page 63 Mulching 2,5 cm (1 inch) Alternate mowing methods Proper mulching Mulching consists of a mower deck which cuts and recuts clippings into tiny particles and which then blows them down INTO the lawn. These tiny particles decompose rapidly into by-products your lawn can use. UNDER PROPER CONDITIONS, your mulching mower will virtually eliminate noticeable clippings on the lawn surface.
  • Page 64 Mulching 2,5 cm (1 inch) Mulching tips Engine speed and ground speed Use full engine throttle matched with a slow ground speed so that clippings will be finely cut. Ground speed while mulching should be HALF of the speed that would be used when broadcasting (side discharging) under similar conditions.
  • Page 65 Tips on dealing with clippings Clippings are beneficial to your lawn. A common misconception about clippings is that they automatically lead to thatch—this is untrue. Short clippings actually contribute to a healthy lawn because they: • Reduce the evaporation of water from your lawn. •...
  • Page 66 How to start a healthy compost pile A Build a bin using bricks, fencing, cement blocks, etc. or purchase a prefabricated bin from a garden store. The bin should also have venting on each side and from the bottom to the top.
  • Page 67 Solutions for common mowing problems Scalping Scalping is when the mower deck comes close to or hits the ground. Scalping can be caused by the mower deck misadjustment, unevenness in the lawn, or by mower deck bouncing because the ground speed is too fast. Cause Solution Lawn is uneven or bumpy...
  • Page 68 Streaking Streaking is when thin strips of uncut grass are left behind the mower. Streaking is usually caused by operator error or poor blade maintenance. Cause Solution Blades are not sharp Sharpen your blades Blades are worn down too far Replace your blades Engine speed is too slow Always mow at full throttle...
  • Page 69 Stepped cutting Stepped cutting is sharp ridges or uneven levels left in the lawn surface. Stepped cutting is usually caused by mower deck damage or misadjustment, or damage to mower blades. Cause Solution Deck is not leveled correctly Level the deck correctly Tires are not properly inflated Check and inflate the tires Blades are damaged...
  • Page 70 Uneven cutting Uneven cutting is waviness or smooth troughs in the lawn surface. Uneven cutting is usually caused by mower deck damage or misadjustment. Cause Solution Deck is not leveled correctly Level the deck correctly Blades are dull or worn Sharpen or replace the blades Blades are damaged Replace the blades...
  • Page 71 Stingers Stingers are sparse patches of uncut grass left behind the mower. Stingers are usually caused by operator error or poor blade maintenance. Cause Solution Blades are not sharp or are nicked Sharpen your blades Blades are worn down too far Replace your blades Engine speed is too slow Always mow at full throttle...
  • Page 72 D-18...

  • Page 73: Regular Maintenance

    Regular maintenance...
  • Page 74 Regular maintenance Accessing the engine Service interval: As required To gain access to the engine, unhook the rubber straps (A) and tip the hood forward.
  • Page 75 Checking/adding fuel Gasoline is highly flammable and must be handled with care. Never fill the tank when the engine is still hot from recent operation. Do not allow open flame, smoking or matches in the area. Avoid over-filling and wipe up any spills. Service interval: As required To add fuel: 1.
  • Page 76 Engine maintenance Service interval: See engine manual The following engine maintenance procedures must be performed at intervals specified in the engine manual: check engine oil, change engine break-in oil, change engine oil and filter, check/change air filter and check/change spark plugs. See the illustration for location of the maintenance items: engine oil filter (A), spark plugs (B, on both sides of engine), air filter (C), engine oil fill/dipstick (D) and fuel filter (E).
  • Page 77 Check tire pressures Service interval: Every 25 hours Tire pressure should be checked periodically and maintained at the levels shown. Note that these pressures may differ slightly from the “Max Inflation” stamped on the sidewall of the tires. The pressures shown provide proper traction, improve cut quality and extend tire life.
  • Page 78 Servicing the mower blades Service interval: Every 25 hours Mower blades are sharp. For your personal safety, do not handle the mower blades with bare hands. Careless or improper handling of blades may result in serious injury. For your personal safety, blade mounting capscrews must each be installed with a spline washer and a spring washer, then securely tightened to 61-75 N.m (45-55 ft.
  • Page 79 Servicing the mower blades (continued) 6. Reinstall the blade (G) with the tabs pointing up toward the mower deck as shown. Reinstall the alignment pin (H). Be sure the blades (M) are positioned perpendicular to each other. If not, perform the mower blade timing procedure found in this section.
  • Page 80 Lubrication Service interval: Every 25 hours Lubricate the unit at the locations shown. Grease Lubricate with grease where this symbol is shown. Use grease fittings when present. Disassemble parts to apply grease to moving parts when grease fittings are not present. Use only lithium grease.
  • Page 81 Transmission oil change Do not allow dirt, water or other debris to enter the transmission. Even a small amount of dirt can damage the transmission. Service interval: Change oil after initial 50 hours, then every 250 hours Transmission oil capacity: Approx. 2,4 liters (2-1/2 quarts) Transmission oil type: SAE 10W-30 with a minimum API rating of SG/CD 1.
  • Page 82 Transmission oil change (continued) 5. Thoroughly clean and dry the transmission and surrounding area (see “Clean off transmission”). 6. Place a drain pan below the transmission and remove the drain plugs (D). Allow the transmission to drain for approximately 10 minutes. 7.
  • Page 83 PTO clutch adjustment Service interval: After first 50 hours, then every 250 hours Also perform adjustment if the clutch is slipping 1. Remove key from ignition switch and disconnect spark plug wires to prevent the possibility of accidental starting while the PTO is being adjusted.
  • Page 84 Fuel filter replacement Service interval: Every 100 hours The fuel filter (A) is located in the fuel line between the fuel tank and the carburetor. If filter is dirty or clogged, replace as follows: 1. Disconnect the negative battery cable. 2.
  • Page 85 Battery maintenance Service interval: Every 100 hours 1. Remove the filler cap (D). Fluid must be even with the split ring full mark (A). If not, add distilled water. Reinstall the cap (D). 2. First, disconnect the negative battery cable (F) from the battery terminal (B).
  • Page 86 Mower blade belt check Mower blades are sharp. For your personal safety, do not handle the mower blades with bare hands. Careless or improper handling of blades may result in serious injury. Service interval: Yearly 1. Turn the PTO to the off position, engage the parking brake, turn the engine off, and remove the key.
  • Page 87 Check mower blade timing Mower blades are sharp. For your personal safety, do not handle the mower blades with bare hands. Careless or improper handling of blades may result in serious injury. For your personal safety, blade mounting capscrews must each be installed with a spline washer and a spring washer, then securely tightened to 61-75 N.m (45-55 ft.
  • Page 88 Check mower blade timing (continued) 3. Use a block of wood (H) to prevent blade rotation while loosening the capscrew (G). 4. Remove the capscrew (P), spring washer (O), spline washer (N) and flat washer (M). 5. Remove the alignment pin (L). Rotate the blade (K) manually until the blades (F) are perpendicular to each other as shown.
  • Page 89 Clean off transmission Do not allow dirt, water or other debris to enter the transmission. Even a small amount of dirt can damage the transmission. Service interval: Yearly, more often with frequent cutting 1. Turn off the PTO, engage the parking brake, turn off the ignition, and remove the key.
  • Page 90 Lubricate rear axles Service interval: Yearly 1. Remove the ignition key and disconnect the spark plug wires while working on the unit. Engage the parking brake. If desired, remove the catcher assembly. 2. Block the front tires. Using a floor jack or chain hoist, carefully elevate the rear of the tractor 2,5-5 cm (1"-2") off the ground and support with jackstands.
  • Page 91 Safety interlock system tests This unit is equipped with safety interlock switches and other safety devices. These safety systems are present for your safety: do not attempt to bypass the safety switches and never tamper with the safety devices. Check their operation regularly. Service interval: Every fall and spring Operational safety checks Your unit is equipped with a seat switch safety...
  • Page 92 E-20...

  • Page 93: Adjustments And Service

    Adjustments and Service...
  • Page 94 Adjustments and Service Steering gear adjustment If there is excessive slack in the steering system, the steering gear backlash can be removed. 1. Loosen the two nuts (A) and adjust the bracket so the gear teeth are closely meshed. 2. Tighten nuts after adjustment.
  • Page 95 8.3 cm 8,3 cm (3-1/4") (3-1/4") Brake spring adjustment Compressed brake spring length: 8,3 cm 1. Disengage the PTO switch, engage the parking brake, turn the ignition to the off position, and remove the key. 2. With the parking brake engaged, measure the length of the compressed brake spring (B);...
  • Page 96 Transmission purging If using an overhead hoist to lift the unit, lift using only the back plate or catcher support arms. 1. Remove the catcher (see “Grass catcher removal”). 2. Block the front tires (A). Using a floor jack or chain hoist, carefully elevate the rear of the tractor and support with jackstands.
  • Page 97 Steering wheel adjustment The steering wheel has two positions. The steering wheel cover (B) is decorative and does not need to be removed for this procedure. 1. Remove the roll pin (D) securing the steering wheel (C) to the steering shaft (F). 2.
  • Page 98 “Catcher full” alarm adjustment To adjust the “catcher full” alarm, loosen the sensor mounting screws (A) and move the sensor (B) to increase or decrease sensitivity.
  • Page 99 Cutting height adjustment The cutting height adjust (A) controls the mower deck cutting height. The cutting height is infinitely adjustable between 2,5 and 9 cm (1" and 3-5/8"). Turn the knob clockwise to raise the deck and counterclockwise to lower it.
  • Page 100 Side-to-side leveling 1. With the mower deck installed, place the tractor on a smooth, level surface such as a concrete floor. Turn the front wheels straight forward. 2. Disengage the PTO, engage the parking brake, shut the engine off, and remove the key. 3.
  • Page 101 Front-to-back leveling 1. With the mower installed, place the tractor on a smooth, level surface such as a concrete floor. Turn the front wheels straight forward. 2. Disengage the PTO, engage the parking brake, shut the engine off, and remove the key. 3.
  • Page 102 Front-to-back leveling (continued) 6. Repeat steps 4 and 5 for the left blade (D). The front tips (E) should be even with the rear tips (G) or within 3 mm (1/8"). If not, proceed with steps 7 and 8. 7. To raise the front of the mower deck, loosen the front nut (A) and turn the rear nut (B) against the bracket.
  • Page 103 Tractor drive belt replacement Remove old drive belt 1. Disengage the PTO, engage the parking brake, shut the engine off, and remove the key. Remove the mower deck and discharge tube. 2. Unplug the PTO clutch (A) electrical connector. 3. Remove the PTO clutch capscrew (B) and washers. Remove the PTO clutch, drive pulley and key.
  • Page 104 Tractor drive belt replacement (continued) Install new drive belt 8. Install the new drive belt on the transmission input pulley, and route the belt through all idler pulleys (C, E and F). 9. Install the engine drive pulley, key, washers and PTO clutch (A).
  • Page 105 PTO belt replacement 1. With the mower deck installed, park the tractor on a smooth, level surface such as a concrete floor. Disengage the PTO, engage the parking brake, shut the engine off, and remove the key. 2. Remove the mower deck (see “Mower deck removal”). Remove the belt covers.
  • Page 106 Arbor drive belt replacement 1. With the mower deck installed, park the tractor on a smooth, level surface such as a concrete floor. Disengage the PTO, engage the parking brake, shut the engine off, and remove the key. 2. Remove the mower deck (see “Mower deck removal”). Remove the belt covers.

  • Page 107: Battery Service

    This hook-up for negative ground vehicles Discharged vehicle battery To ground Engine block Make certain vehicles do not touch Battery service Charging a completely discharged battery 1. Be aware of all the safety precautions you should observe during the charging operation. If you are unfamiliar with the Keep open flames and sparks away from the use of a battery charger and hydrometer, have the battery battery;...
  • Page 108 Jump starting with an auxiliary Any procedure other than the preceding could (booster) battery result in: Jump starting is not recommended. However, if it must be (1) personal injury caused by electrolyte squirting out done, follow these directions. Both booster and discharged the battery vents, batteries should be treated carefully when using jumper cables.

  • Page 109: Troubleshooting

    Troubleshooting...

  • Page 110: Troubleshooting The Tractor

    When servicing the tractor or mower deck, disengage PTO, remove ignition key, set parking brake and disconnect the spark plug wires. Troubleshooting the tractor Engine will not turnover or start. Problem Solution 1. PTO switch in the on position. 1. Place in the off position. 2.
  • Page 111 Troubleshooting the tractor (continued) Engine exhaust is black. 1. Dirty air filter. 1. Replace air filter. See engine manual. 2. Choke is closed. 2. Change engine speed control position. Engine runs, but tractor will not drive. 1. Air trapped in transmission. 1.
  • Page 112 When servicing the tractor or mower deck, disengage PTO, remove ignition key, set parking brake and disconnect the spark plug wires. Troubleshooting the mower deck Cut is uneven. Problem Solution 1. Mower deck not leveled properly. 1. See “Mower deck adjustment”. 2.
  • Page 113 Troubleshooting the mower deck (continued) Excessive mower deck vibration. 1. Blade mounting capscrews are loose. 1. Tighten to 61-75 N.m (45-55 ft. lbs.). 2. Mower blades, arbors or pulleys are bent. 2. Check and replace as necessary. 3. Mower blades out of balance. 3.

  • Page 115: Initial Setup

    Initial setup...
  • Page 116 Initial setup Assemble grass catcher When assembling the catcher frame, do not tighten the hardware until the catcher is completely assembled. All carriage bolts are inserted from the outside inward so that the head of the carriage bolt contacts the bag. All catcher parts are secured with 5/16-18 x 1"...
  • Page 117 Assemble grass catcher (continued) 5. Hook the bottom of the bag onto the front frame (E). 6. Insert the shock studs (G) through the sides of the bag. 7. Bolt the rear vertical rods to the top frame (A). 8. Bolt the top frame to the front frame (C). 9.
  • Page 118 Assemble grass catcher (continued) 14. Install the handle (A) in the top cover (E) angled as shown. Secure using a 5/16-18 x 3/4" capscrew (D), lockwasher (C) and large washer (B). 15. Set the cover (G) on the frame and bag assembly (F). 16.
  • Page 119 Install grass catcher 1. Insert the catcher arms (B) through the tractor back plate (C). Note that the swing latches (A) must be on the inside of the arms. 2. Secure the catcher arms (D) to the frame using four 7/16-14 x 1"...
  • Page 120 Install grass catcher (continued) 3. Rest the bag assembly on the catcher arms (F). 4. Move the swing latches (E) into vertical and locked position. Secure with clevis pins (G) and hairpin clips (D). 5. Hold the catcher so that it fits flush against the back of the tractor.
  • Page 121 Install catcher cover 1. Loosen the inner seat deck nuts (B) on both sides of the discharge tube. The nuts and studs can be accessed through the wheel wells or discharge tube opening in the back plate. 2. Insert the cover (A) between the seat deck and back plate. Be sure the slots in the cover (A) engage the seat deck studs (B).
  • Page 122 Install rear wheels If using an overhead hoist to lift the unit, lift using only the back plate or catcher support arms. 1. Remove the lag bolts (A) and straps securing the front and rear axles to the bottom of the crate. 2.
  • Page 123 Install front wheels If using an overhead hoist to lift the unit, lift using only the front axle. 1. Using a floor jack or chain hoist, elevate the front of the tractor and support with jackstands. 2. Lubricate the front spindles (A) with lithium grease. 3.
  • Page 124 Fill and check engine oil Locate the oil fill/dip stick (A) and add engine oil (engine is shipped dry). Oil recommendations are provided in the engine manual. Fill fuel tank Gasoline is highly flammable and must be handled with care. Never fill the tank when the engine is still hot from recent operation.
  • Page 125 Activate battery 1. Remove the hold-down rods (B) and hold-down bar (A). Remove the dry battery. 2. Remove the filler cap (F). Fill with electrolyte up to the split ring full mark (C). 3. Charge the battery for 15 minutes with a trickle charger (maximum charge rate: 10 amps).
  • Page 126 Install steering wheel 1. Locate the steering wheel assembly (C), roll pin (D) and flex collar (E). 2. Turn both front wheels so they face straight forward. 3. Put the flex collar (E) on the steering shaft (F). The steering wheel cover (B) is decorative and does not need to be removed to install the steering wheel.
  • Page 127 Install seat assembly 1. The seat assembly hardware is located in the tractor hardware bag. 2. Connect the seat assembly (A) to the hinge (C) using 3/8-16 x 1" carriage bolts (B), spacers (D), washers (E) and nylock nuts (F) as shown. 3.
  • Page 128 Assemble mower deck 1. Locate the cutting height adjustment rod (A), upper trunnion (B), a 1/2" washer (C), wave washer (F) and roll pin (E). 2. Thread the adjustment rod (A) through the upper trunnion (B) and washer (C). 3. Insert the rod through the lower trunnion (D). 4.
  • Page 129 Assemble mower deck (continued) 7. Flip the hitch (E) over from its shipping position. 8. Remove the capscrew (C), locknut (F), washer (D) and spacer (B) from the front of the leveling rod (A). 9. Insert the spacer (B) into the hole at the front of the leveling rod.
  • Page 130 Tighten mower blade hardware Mower blades are sharp. For your personal safety, do not handle the mower blades with bare hands. Careless or improper handling of blades may result in serious injury. For your personal safety, blade mounting capscrews must each be installed with a spline washer and a spring washer, then securely tightened to 61-75 N.m (45-55 ft.
  • Page 131 Install discharge tube and mower deck 1. Orient the discharge tube (A) as shown and insert it up through the middle of the tractor. 2. Secure the discharge tube to the mower deck. 3. Install the mower deck using the installation procedure found in the “Operation”...
  • Page 132 Burnish PTO clutch 1. Engage the parking brake, start the tractor, and set engine speed to full throttle. 2. Engage the PTO switch (A) for fifteen seconds, then disengage it and wait for the mower blades to stop. 3. Repeat step 2 ten times taking note of mower blade stopping time.
  • Page 133 Neutral adjustment When making neutral adjustment, keep hands, hair, clothing, and tools away from rotating belts. Carelessness or improper attention may result in serious injury. 1. Block the front tires. 2. Using a floor jack or chain hoist, elevate the rear of the tractor so that the wheels do not contact the ground.
  • Page 134 7,5 cm (3 inches) Foot pedal adjustment 1. Disengage the PTO, stop the engine, block the wheels, and remove the ignition key. DO NOT engage the parking brake. 2. Measure the distance between the bottom of the forward ground speed pedal and the foot rest. There should be 7,5 cm (3") clearance.

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