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Summary of Contents for Promotech Mini Spider
- Page 1 JEI DRILLING & CUTTING SOLUTIONS LTD OPERATOR’S MANUAL WELDING CARRIAGE Unit 21 Empire Business Park, Enterprise Way Burnley, Lancashire, BB12 6LT Tel: 00 44 1706 229490 Email: sales@jeisolutions.co.uk...
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Page 2: Table Of Contents
Contents 1. GENERAL INFORMATION ....................3 1.1. Application ......................... 3 1.2. Technical data......................3 1.3. Equipment included ....................4 1.4. Dimensions ........................ 5 1.5. Design ........................6 2. SAFETY PRECAUTIONS ....................7 3. STARTUP AND OPERATION ................... 9 3.1. Operating ........................9 3.2. -
Page 3: General Information
1. GENERAL INFORMATION 1.1. Application The Mini Spider is a battery-powered welding carriage designed to make fillet welds by using MIG/MAG torches. It is clamped to the surface with permanent magnets. An optional magnet blocks increase the clamping force. An optional power supply can be used to connect the carriage to a 110–240 V power source. -
Page 4: Equipment Included
Mini Spider 1.3. Equipment included Carriage 1 unit Cardboard box 1 unit Battery 1 unit 4 mm hex wrench 1 unit 3 mm hex wrench 1 unit – Operator’s Manual 1 unit This document is protected by copyrights. Copying, using, or distributing without permission of JEI Group Ltd is prohibited. -
Page 5: Dimensions
Mini Spider 1.4. Dimensions 191 mm (7.5″) This document is protected by copyrights. Copying, using, or distributing without permission of JEI Group Ltd is prohibited. -
Page 6: Design
Mini Spider 1.5. Design Torch holder bracket (×2) LED display Speed knob Carrying handle Travel direction switch (Left / O / Right) Guide roller (×2) Torch holder Battery Charge indicator Cross slide (×2) This document is protected by copyrights. Copying, using, or distributing without permission of JEI Group Ltd is prohibited. -
Page 7: Safety Precautions
Mini Spider 2. SAFETY PRECAUTIONS 1. Before you start, read this Operator’s Manual and complete occupational safety and health training. 2. Use only in applications specified in this Operator’s Manual. 3. Make sure that the carriage has all parts and they are genuine and not damaged. - Page 8 Mini Spider 23. Repair only in a service center appointed by the seller. 24. If the carriage falls, is wet, or has any damage, stop the work and promptly send the carriage to the service center for check and repair.
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Page 9: Startup And Operation
Mini Spider 3. STARTUP AND OPERATION 3.1. Operating Put the battery into the charger. Let the battery charge until the light on the charger stops flashing and stays on. Use the carrying handle to move the carriage to the worksite. Set the travel direction switch to the middle position (1) and put the battery onto the carriage (2). - Page 10 Mini Spider To work in narrow spaces, adjust the position of the cross slides. On the two sides, loosen the screws (4). Then, move the cross slides (5) and tighten the screws (4). Put the carriage so that the rollers are on the workpiece. Then, use the knobs (6) to put the torch in the welding joint.
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Page 11: Troubleshooting
Mini Spider Use the speed knob to set the required speed. Use the travel direction switch to select a direction of travel. This will start the travel with the speed that is shown. To stop the travel, set the travel direction switch to the middle position. -
Page 12: Maintenance
Mini Spider 4. MAINTENANCE Each day: 1. Clean the chassis, rollers, and wheels. 2. Make sure that the rollers rotate freely. 3. Clean the torch nozzle. Replace if damaged. 4. Examine the battery. Replace if damaged. Each month: 1. Make sure that the knob and the switch work as intended. Replace if loose or damaged. -
Page 13: Accessories
Mini Spider 5. ACCESSORIES 5.1. Battery 5.2 Ah Part number: AKM-000086 5.2. Battery charger Recharges the battery from 220–240 V or 120 V power source. Part number: LDW-000006 (220–240 V, 50/60 Hz) LDW-000007 (120 V, 60 Hz) This document is protected by copyrights. -
Page 14: Power Supply And Power Cord
Mini Spider 5.3. Power supply and power cord Allows connecting the carriage to a 110–240 V power source instead using the battery. The length of the power cord is 3 m (10 ft). Part number (power supply): ZSL-0526-20-00-00-0 Part number (power cord):... -
Page 15: Auxiliary Magnet Blocks
Mini Spider 5.4. Auxiliary magnet blocks The blocks increase the clamping force of the carriage. Part number: ZST-0655-09-00-00-0 (holding force: 2×50 N) Use the 2.5 mm hex wrench to attach the blocks to the carriage. This document is protected by copyrights. -
Page 16: Cable Anchor
Mini Spider 5.5. Cable anchor Attaches the gas cables and the power cord to decrease the load applied on the torch holder. Install the anchor on the carrying handle. Part number: PDT-0526-21-00-00-0 This document is protected by copyrights. Copying, using, or distributing without permission of JEI Group Ltd is prohibited. -
Page 17: Wiring Diagram
Mini Spider 6. WIRING DIAGRAM This document is protected by copyrights. Copying, using, or distributing without permission of JEI Group Ltd is prohibited. -
Page 18: Declaration Of Conformity
T/A JEI Drilling & Cutting Solutions Ltd Unit 21 Empire Business Park Enterprise Way, Burnley Lancashire, BB12 6LT declare with full responsibility that: Mini Spider Welding Carriage is manufactured in accordance with the following standards: • EN 12100 • EN 60204-1 •... -
Page 19: Quality Certificate
Mini Spider 8. QUALITY CERTIFICATE Machine control card Mini Spider Welding Carriage Serial number ..............Electric test Type of test Result Name of tester Insulation electrical strength test ........(1000 V, 50 Hz) Date Ω …........... Continuity test of the protective earth system Signature Quality control .......... -
Page 20: Warranty Card
WARRANTY CARD No..................in the name of Manufacturer warrants the Mini Spider Welding Carriage to be free of defects in material and workmanship under normal use for a period of 12 months from the date of sale. This warranty does not cover wheels as well as damage or wear that arise from misuse, accident, tempering, or any other causes not related to defects in workmanship or material.
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