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Wexiodisk WD-90GR FLEX Installation And User Manual

Portwasher with granulate
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POTWASHER WITH GRANULATE
WD-90GR FLEX & WD-90GR HC
(Translation of original documentation)
Read the manual before using the machine!
Installation and user manual
S/N: (En)
Applicable from: 11/2018
Rev.: 3.0

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Summary of Contents for Wexiodisk WD-90GR FLEX

  • Page 1 POTWASHER WITH GRANULATE WD-90GR FLEX & WD-90GR HC (Translation of original documentation) Read the manual before using the machine! Installation and user manual S/N: (En) Applicable from: 11/2018 Rev.: 3.0...

  • Page 3: Table Of Contents

    WD-90GR FLEX / HC Rev. 3.0 (201811) 1. General instructions ................ 1 1.1 Symbols used ....................2 1.2 Machine rating ....................3 1.3 Checking that the machine and manual correspond ........3 1.4 EU Declaration of Conformity ................4 2. Safety instructions ................5 2.1 General information ..................
  • Page 4 4.1.5 Using accessories ................... 22 4.1.6 Restaurant kit (WD-90GR Flex) .............. 23 4.1.7 Gastronorm kit (WD-90GR HC) .............. 27 4.1.8 Other extra equipment for the WD-90GR Flex / WD-90GR HC ....33 4.2 Washing ......................37 4.2.1 Selecting a programme ................37 4.2.2 Washing ....................

  • Page 5: General Instructions

    WD-90GR FLEX / HC Rev. 3.0 (201811) General instructions 1. General instructions Read the instructions in this manual carefully as they contain important information regarding the correct, effective and safe installation, use and servicing of the machine. Service personnel should have access to all documentation for the machine.

  • Page 6: Symbols Used

    WD-90GR FLEX / HC Rev. 3.0 (201811) General instructions 1.1 Symbols used This symbol warns of situations where a safety risk may arise. The instructions given should be followed in order to prevent injury and dangerous situations. This symbol on a machine part warns of electrical equipment. The machine must be entirely non-live during servicing, turn off the power at the power switch and if required, the switch should be locked to prevent unintentional operation.

  • Page 7: Machine Rating

    WD-90GR FLEX / HC Rev. 3.0 (201811) General instructions 1.2 Machine rating The machine has two rating plates, one of which is placed at the bottom of one side of the machine and the other in the electrical cabinet. The technical information on the plates is also included on the machine's wiring diagram.

  • Page 8: Eu Declaration Of Conformity

    WD-90GR FLEX / HC Rev. 3.0 (201811) General instructions 1.4 EU Declaration of Conformity A so-called EU Declaration of Conformity is provided on delivery of the machine. CE_16_2 Contact details of the manufacturer (Wexiödisk AB, Mårdvägen 4, SE- 35245 Växjö, SWEDEN, Tel.: +46 470 771200, Fax: +46 470 23752, E- mail: wexiodisk@wexiodisk.com).

  • Page 9: Safety Instructions

    WD-90GR FLEX / HC Rev. 3.0 (201811) Safety instructions 2. Safety instructions Read the chapter GENERAL INSTRUCTIONS carefully before starting work. 2.1 General information The machine is CE marked, which means that it complies with the requirements of the EU Machinery Directive with regard to product safety. Product safety means that the design of the machine will prevent personal injury or damage to property.

  • Page 10: Transport

    WD-90GR FLEX / HC Rev. 3.0 (201811) Safety instructions 2.2 Transport Handle the machine with care during unloading and transport; there is a risk of it tipping over. Never lift or move the machine without using the wooden packaging to support the stand.

  • Page 11: Operation

    WD-90GR FLEX / HC Rev. 3.0 (201811) Safety instructions 2.5 Operation Be very careful around the machine when it is in operation. 2.5.1 High temperatures • The temperature of the washing and rinsing water is 60° C and 85°C. Do not open the machine until the rinsing phase has finished.

  • Page 12: Installation Instructions

    WD-90GR FLEX / HC Rev. 3.0 (201811) Installation instructions 3. Installation instructions Read the chapters GENERAL INSTRUCTIONS and SAFETY INSTRUCTIONS carefully before starting work. 3.1 General information Read these instructions carefully, as they contain important information regarding the correct installation method.

  • Page 13: Water

    WD-90GR FLEX / HC Rev. 3.0 (201811) Installation instructions 3.2.4 Water Water connections are made by qualified personnel in a way that complies with local and national regulations. The machine’s capacity requirements are stipulated in TECHNICAL SPECIFICATIONS. 3.2.5 Drain/waste pipe There must be a waste pipe with an effective trap for the machine’s waste water...

  • Page 14: Transport And Storage

    WD-90GR FLEX / HC Rev. 3.0 (201811) Installation instructions 3.3 Transport and storage Always transport the machine in an upright position. Take care during transport, as there is a risk of tipping. NB: The machine must not be transported without a pallet or other support. Some form of support beam must always be used along the sides of the machine during transport.

  • Page 15: Installation

    WD-90GR FLEX / HC Rev. 3.0 (201811) Installation instructions 3.4 Installation 3.4.1 Preparing for the installation Check that there is sufficient room for the machine at the installation location. • Check that correct connections are available for water, electricity, drainage and possibly steam at the installation location.

  • Page 16: Connections

    WD-90GR FLEX / HC Rev. 3.0 (201811) Installation instructions 3.5 Connections WD-90GR 39491_R1 Cold water connection Hot water connection Electrical connection Steam connection (option) Condensing water connection (option) Drain/waste pipe connection Detergent connection In the following chapter, figures are given in brackets to clarify what needs to be...

  • Page 17: Electrical Connection

    WD-90GR FLEX / HC Rev. 3.0 (201811) Installation instructions 3.5.1 Electrical connection Information about electrical connections is available on the machine’s wiring diagram which is provided on delivery. Store the diagrams in the plastic pocket, located in the electrical cabinet, even after installation.

  • Page 18: Condensation Water (Option)

    WD-90GR FLEX / HC Rev. 3.0 (201811) Installation instructions 3.5.5 Condensation water (option) A condensation connection (5) is only provided on steam-heated machines. The pipe is connected to the system’s steam boiler. 3.5.6 Drain/waste pipe There must be a waste pipe with an effective trap for the machine’s waste water and for water used for rinse cleaning.
  • Page 19 WD-90GR FLEX / HC Rev. 3.0 (201811) Installation instructions WD-90GR 90_12_R1 Connecting detergent and drying agent Incoming hot water Detergent hose Hole for measuring cell Junction box Bushing for drying agent hose Water outlet for detergent dosage Connection for drying agent dosage...

  • Page 20: Setting / Adjustment Of Flows

    WD-90GR FLEX / HC Rev. 3.0 (201811) Installation instructions Electrical connection of the equipment • Remove the machine's front panel. The panel is fixed with screws on the bottom edge under the stand. • The connections for the dosing equipment are in the junction box (4) which is located on the stand inside the front panel.

  • Page 21: Trial Operation

    WD-90GR FLEX / HC Rev. 3.0 (201811) Installation instructions 3.7 Trial operation Prepare the machine for trial operation with the help of OPERATING INSTRUCTIONS. The instructions describe the measures that must be taken to prepare the machine for operation. 3.7.1 Start-up schedule This should be filled when the machine is started and used.

  • Page 22: Documentation

    WD-90GR FLEX / HC Rev. 3.0 (201811) Installation instructions 4. Run a number of washes complete with loads and check: • There are no water leaks. • The door switch functions. • The water temperatures are maintained. • The washed items are clean.

  • Page 23: Operating Instructions

    WD-90GR FLEX / HC Rev. 3.0 (201811) Operating instructions 4. Operating instructions Read the chapters GENERAL INSTRUCTIONS and SAFETY INSTRUCTIONS carefully before starting work. This chapter describes what must be done with the machine: • Before washing • How washing should be performed •...
  • Page 24 WD-90GR FLEX / HC Rev. 3.0 (201811) Operating instructions Display LEDs which indicate the choice of programme LED which indicates that the diagnostics function is activated LED for the alarm function (flashes when alarm active) LED which lights when the power is switched on.

  • Page 25: Preparations Before Filling

    WD-90GR FLEX / HC Rev. 3.0 (201811) Operating instructions 4.1.2 Preparations before filling Check: • That the machine and removable parts have been cleaned. If not – clean them! • That no dirt is in the washer arms’ (19) or in the rinse pipes’ (23) nozzles.

  • Page 26: Positioning The Items In The Cassette

    WD-90GR FLEX / HC Rev. 3.0 (201811) Operating instructions 4.1.4 Positioning the items in the cassette The dishware must not be soaked if granulate is to be used during washing. All the items must be correctly and firmly positioned. The dirty side of the items must face outwards.

  • Page 27: Restaurant Kit (Wd-90Gr Flex)

    Rev. 3.0 (201811) Operating instructions 4.1.6 Restaurant kit (WD-90GR Flex) Kit for customers with a mix of items typical of a restaurant. For customers with a large number of gastronorm containers in smaller sizes: 1/2, 1/3, 1/4 or 2/8. There is the option of washing lightly soiled loads in plastic washing baskets.
  • Page 28 WD-90GR FLEX / HC Rev. 3.0 (201811) Operating instructions Pot grille The pot grille is used to prevent items moving sideways. The side holder is positioned in the fixed guides on the cassette. 3 pot grilles are supplied with the machine.
  • Page 29 WD-90GR FLEX / HC Rev. 3.0 (201811) Operating instructions Utensil holder (extra equipment) The ladle holder is used for washing utensils such as ladles, whisks etc. Utensil holder WD209.7277 All-round holder (extra equipment) The all-round holder is used for washing ABC canteens and pots and pans. Pots and pans can be hung from the top part of the holder.
  • Page 30 WD-90GR FLEX / HC Rev. 3.0 (201811) Operating instructions Holder for 1/3, 1/6 and 1/9 containers (extra equipment) The holder is suitable for washing 1/3, 1/6 and 1/9 canteens. Holder for 1/3, 1/6 and 1/9 canteens WD209.7282 Holder for 1/4 and 1/6 canteens (extra equipment) The holder is suitable for washing 1/4 and 1/6 canteens.

  • Page 31: Gastronorm Kit (Wd-90Gr Hc)

    WD-90GR FLEX / HC Rev. 3.0 (201811) Operating instructions 4.1.7 Gastronorm kit (WD-90GR HC) Kit for customers using large numbers of items in gastronorm sizes or only these types of item. Individual pots and mixing bowls. Accessory for the hexagonal cassette intended for washing a small quantity of other items.
  • Page 32 WD-90GR FLEX / HC Rev. 3.0 (201811) Operating instructions Grid holder for 2/1 containers The containers are inserted between the holders. 1 pot grille is supplied with the machine. Grid holder for 2/1 canteens WD209.7284 Utensil holder (extra equipment) This holder is positioned in the middle of the pan holder (WD209.7252). It can be used for washing ladles, whisks, knives, etc.
  • Page 33 WD-90GR FLEX / HC Rev. 3.0 (201811) Operating instructions Flexible insert (extra equipment) Bowls, small saucepans, baking tins and other items which are hard to position in other holders can be washed in the flexible insert. The items are clamped between the sides of the insert.
  • Page 34 WD-90GR FLEX / HC Rev. 3.0 (201811) Operating instructions Saucepan holder (extra equipment) Holder used for washing items such as saucepans with long handles. Saucepan holder WD209.7268 ABC holder (extra equipment) Slide the handle of the container over the holder. If the lid has a projecting handle, slide it over the holder.
  • Page 35 WD-90GR FLEX / HC Rev. 3.0 (201811) Operating instructions Saucepan support (extra equipment) The saucepan support is used for washing smaller pots. The items are positioned in the cassette so that they do not move during the wash cycle. Saucepan support WD209.7252...
  • Page 36 WD-90GR FLEX / HC Rev. 3.0 (201811) Operating instructions Washing basket (extra equipment) Cassette for a maximum of four (4) 1/1 gastronorm containers with a depth of 200 Washing basket WD209.7287...

  • Page 37: Other Extra Equipment For The Wd-90Gr Flex / Wd-90Gr Hc

    WD-90GR FLEX / HC Rev. 3.0 (201811) Operating instructions 4.1.8 Other extra equipment for the WD-90GR Flex / WD-90GR HC Sorting bench The sorting bench is used for removing food residues and stacking dirty items. Sorting bench WD209.7270 Rinsing unit The rinsing unit can be used both for rinsing items before washing and for cleaning the machine and the dishwashing room.
  • Page 38 WD-90GR FLEX / HC Rev. 3.0 (201811) Operating instructions Trolley The trolley is used for moving clean and/or dirty items. Trolley WD209.7262 Utensil holder Holder for a variety of utensils which can be fitted on both sides of the machine.
  • Page 39 WD-90GR FLEX / HC Rev. 3.0 (201811) Operating instructions Holder for small pans and bowls This holder is used for bowls and pans. Holder for small pans and bowls WD209.7279 Mesh basket Small utensils can be placed in the mesh basket. They should be put loose in the basket for the best washing results.
  • Page 40 WD-90GR FLEX / HC Rev. 3.0 (201811) Operating instructions Wash basket for ABC canteens Wash basket specially designed for washing ABC canteens. Wash basket for ABC canteens WD209.7259 Cassette for large plastic boxes There is room even for large plastic boxes in this cassette.

  • Page 41: Washing

    WD-90GR FLEX / HC Rev. 3.0 (201811) Operating instructions 4.2 Washing In the various stages of the wash cycle, the cassette rotates as follows: • Washing, around 8 revolutions/minute • Rinsing, approx. 13 rpm • Spinning, approx. 80 revolutions/minute 4.2.1 Selecting a programme The machine has six wash programmes (P1-P6) which can be selected using the three programme selection buttons (10) P1, P2 and P3.
  • Page 42 WD-90GR FLEX / HC Rev. 3.0 (201811) Operating instructions Wash programmes with granulate Perforated containers, perforated containers and plastic containers must NOT be washed (this shortens the life of the granulate and there is a risk of granulate becoming stuck in a perforation and contaminating the food being served).

  • Page 43: Washing

    WD-90GR FLEX / HC Rev. 3.0 (201811) Operating instructions 4.2.2 Washing • Feed the cassette containing the items being washed into the machine. • Close the door and start the wash programme by pressing button (11). • While the machine is washing, the display (1) will show the remaining washing time (up until the final rinse).
  • Page 44 WD-90GR FLEX / HC Rev. 3.0 (201811) Operating instructions Guaranteed final rinse The temperature of the final rinse water is always correct and the right amount of rinse water is always used. If the rinse temperature is too low, an alarm is triggered on the control panel. The machine continues washing until the right temperature is reached.

  • Page 45: Changing The Water

    WD-90GR FLEX / HC Rev. 3.0 (201811) Operating instructions 4.2.3 Changing the water The machine has an alarm which indicates when the water is dirty and must be changed. The alarm is triggered after a preset number of wash cycles. The LED (4) flashes to indicate that the alarm has been activated.
  • Page 46 WD-90GR FLEX / HC Rev. 3.0 (201811) Operating instructions Recommendations • Change the water if a large amount of foam forms. • If a large number of items need washing before lunch and relatively few during the afternoon, change the water directly after the lunchtime wash.

  • Page 47: After Use - Cleaning

    WD-90GR FLEX / HC Rev. 3.0 (201811) Operating instructions 4.3 After use – Cleaning HACCP is a preventive inspection system to ensure hygiene requirements are met during the washing process and cleaning of the machine. As a result of its design, the machine meets strict hygiene requirements.

  • Page 48: Daily Cleaning

    WD-90GR FLEX / HC Rev. 3.0 (201811) Operating instructions 4.3.2 Daily cleaning Internal (machines without a drain pump) • Run the machine on programme P4 without a load. • Switch off the machine by pressing button 0/1 (6). • Press buttons (17) when the door is closed.
  • Page 49 WD-90GR FLEX / HC Rev. 3.0 (201811) Operating instructions Cleaning the wash arms and the wash nozzle Undo the quick release lock (A). Take out the wash arms. Check and clean the wash nozzles (B). • Take out the wash arms (19). Undo the quick release lock and pull the wash arms straight up.
  • Page 50 WD-90GR FLEX / HC Rev. 3.0 (201811) Operating instructions Externally Wipe the outside of the machine with a soft, damp cloth. • If detergent is used, it must not contain abrasives. Detergents containing abrasives will damage the stainless steel panels.

  • Page 51: Weekly Cleaning Or As Required

    WD-90GR FLEX / HC Rev. 3.0 (201811) Operating instructions 4.3.3 Weekly cleaning or as required Collecting the granulate The granulate must be collected and cleaned once a week. This is done before the machine is emptied and turned off. 90_11 To collect the granulate, replace the filters with the connector plates (A) and the granulate collectors (B).
  • Page 52 WD-90GR FLEX / HC Rev. 3.0 (201811) Operating instructions Weekly cleaning of granulate (or as required) The machine has an alarm which indicates when it is time to check the granulate level. • The granulate must be collected. • Place the containers in the sink and rinse the granulate using a hand shower.
  • Page 53 WD-90GR FLEX / HC Rev. 3.0 (201811) Operating instructions Checking the amount of granulate – Changing the granulate The granulate will gradually start to wear and the washing results may be affected. In order to maintain good washing results, it is important that the machine always contains the correct quantity of granulate.

  • Page 54: Periodic Servicing

    WD-90GR FLEX / HC Rev. 3.0 (201811) Operating instructions 4.3.4 Periodic servicing Long intervals between using the machine If the machine is not being used for a long period, the granulate and the machine should be disinfected with chlorine. You can store the granulate in the freezer during this period.
  • Page 55 WD-90GR FLEX / HC Rev. 3.0 (201811) Operating instructions Error messages Machine faults and user faults are indicated with messages on the display (1). The alarms indicated with a flashing LED (4) can be reset by pressing button (7) when the cause of the alarm has been rectified. Alerts that are indicated by the fact that the LED (4) is lit but not flashing cannot be reset by the operator.
  • Page 56 WD-90GR FLEX / HC Rev. 3.0 (201811) Operating instructions ALARM MESSAGE ACTION (43) TIMEOUT WHEN Reset the alarm by pressing button (7). HEATING TANK PRESS RESET (44) LOW TEMPERATURE Reset the alarm by pressing button (7). IN TANK PRESS RESET (45) HACCP ALARM Reset the alarm by pressing button (7).
  • Page 57 WD-90GR FLEX / HC Rev. 3.0 (201811) Operating instructions Troubleshooting The following errors can be dealt with by the operator. If the problem persists, contact authorised service personnel. PROBLEMS CAUSE ACTION No indication on the control The main switch is off.

  • Page 58: Technical Specifications

    WD-90GR FLEX / HC Rev. 3.0 (201811) Technical specifications 5. Technical specifications The manufacturer reserves the right to make changes to the technical data. TECHNICAL DATA Granulate pump (kW) Washing pump (kW) Booster pump (kW) * 0.58 Drain pump (kW) * 0.17...
  • Page 59 WD-90GR FLEX / HC Rev. 3.0 (201811) Technical specifications CAPACITY AND OPERATING DATA Total washing time programme 1 (min.) * Total washing time programme 2 (min.) * Total washing time programme 3 (min.) * 10.3 Total washing time programme 4 (min.) * Total washing time programme 5 (min.) *...
  • Page 60 WD-90GR FLEX / HC Rev. 3.0 (201811) Technical specifications CONNECTION, STEAM-HEATED MACHINE 50-250 kPa * Total connected power (kW) Main fuse 400 V 3N~ (A) ** Max. connection area 400 V 3N~ (L1-L3, N, PE) Cu (mm²) Steam connection (internal thread) R½...

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