1. Manuals
  2. Brands
  3. Shur-Co Manuals
  4. Trucks
  5. Donovan Quick-Flip III
  6. Owner's manual

Shur-Co Donovan Quick-Flip III Owner's Manual

Electric
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
P/N 1808684 Rev. I
Quick-Flip™ III - Electric

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the Donovan Quick-Flip III and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Shur-Co Donovan Quick-Flip III

Summary of Contents for Shur-Co Donovan Quick-Flip III

  • Page 1 P/N 1808684 Rev. I Quick-Flip™ III - Electric...
  • Page 2 Use of non-Shur-Co , LLC parts ®...

  • Page 3: Table Of Contents

    Quick-Flip™ III EL P/N 1808684 Rev. I MESSAGE TO OWNERS TABLE OF CONTENTS Thank you for buying this tarping system from Shur-Co . We appreci- ® ate your confidence in our products. Please read and thoroughly un- Hardware Identification ............... 1 derstand this manual before installing and/or operating this system.

  • Page 4: Hardware Identification

    Tarp length: Measure tarp length with slight tension applied. Compare actual tarp length with length stated on sheet attached to tarp. If tarp length does not match length on sheet, do not proceed. Call your local dealer or call Shur-Co FL Customer Service at 1-800-327-8287.

  • Page 5: Clearance Requirements

    P/N 1808684 Rev. I Base Assembly Installation BASE ASSEMBLY INSTALLATION STEP 1: Locate mounting angles on both sides of truck frame, centering brackets between cab and tilt frame. Align angles on frame, mark and drill 5/8" holes and fasten with 5/8" x 2" cap screws, flat washers and lock nuts (supplied by customer) or weld in place (see caution).

  • Page 6: Housing Assembly Installation

    P/N 1808684 Rev. I Housing Assembly Installation Item Part # Description 1808662 Housing Assembly 1801622 Base Assembly - Hydraulic 1808652 Base Assembly - Fixed 1704878 Durabuilt Motor w/Cover 1801024 Cap Screw - 1/2" x 4" R. 1800995 Lock Nut - 1/2" 1800996 Flat Washer - 1/2"...

  • Page 7: Spring Pivot Installation - Single Axle Fixed Gantry

    Spring Pivot Installation - Single Axle Fixed Gantry P/N 1808684 Rev. I Item Part # Description 1808635 Internal Mount Spring Assembly - Driver Side 1808634 Internal Mount Spring Assembly - Passenger Side 1808641 Spring Pivot Tube 1808646 Frame Mount Gusset 1808645 Frame Mount Plate 1800356...
  • Page 8 Spring Pivot Installation - Single Axle Fixed Gantry - continued P/N 1808684 Rev. I STEP 5: Internal spring assembly. With spring catch aligned with spring hook as shown, insert driver side internal STEP 4: Center pivot tubes on frame mount plates and tack spring assembly into pivot tube.

  • Page 9: Spring Pivot Installation - Tandem Axle Hydraulic Gantry

    P/N 1808684 Rev. I Spring Pivot Installation - Tandem Axle Hydraulic Gantry Item Part # Description 1. 1808664 Bridge Mount Spring Assembly - Passenger Side 2. 1808665 Bridge Mount Spring Assembly - Driver Side 3. 1808673 Frame Mount Plate - 3" Sq. Tube 4.
  • Page 10 Spring Pivot Installation - Tandem Axle Hydraulic Gantry - continued P/N 1808684 Rev. I STEP 4: Compare springs to those illustrated below to find driver side assembly. STEP 2B: Fabricate supports to be equal in width, with an overall width of 107 1/2". Secure supports to truck frame. spring assembly equal width...

  • Page 11: Spring Pivot Installation - Trailers

    P/N 1808684 Rev. I Spring Pivot Installation - Trailers Item Part # Description 1808635 Internal Mount Spring Assembly - Driver Side 1808634 Internal Mount Spring Assembly - Passenger Side 1808641 Spring Pivot Tube 1808646 Frame Mount Gusset 1808645 Frame Mount Plate 1800356 Carriage Bolt - 1/2"...
  • Page 12 P/N 1808684 Rev. I Spring Pivot Installation - Trailers - continued STEP 5: Internal spring assembly. With spring catch aligned with spring hook as shown, insert driver side internal STEP 4: Center pivot tubes on pivot mount plates and tack spring assembly into pivot tube.

  • Page 13: Pivot Arm Installation - Single Axle

    P/N 1808684 Rev. I Pivot Arm Installation - Single Axle Item Part # Description 1. 1800421 Aluminum Return Arm - Straight 2. 1801636 Spring Pivot Connector F. 1800561 Pan Hd. Screw - 5/16" x 2 1/4" V. 1800989 Flat Washer - 5/16" P.

  • Page 14: Pivot Arm Installation - Tandem Axle Hydraulic Gantry

    Pivot Arm Installation - Tandem/Multi-Axle Trucks P/N 1808684 Rev. I Item Part # Description 1. 1800548 Upper Aluminum Arm 2. 1800547 Arm Coupler 3. 1800545 Lower Aluminum Arm 4. 1801636 Spring Pivot Connector F. 1800561 Pan Hd. Screw - 5/16" x 2 1/4" V.

  • Page 15: Pivot Arm Installation - Trailers

    P/N 1808684 Rev. I Pivot Arm Installation - Trailers Item Part # Description 1. 1801241 Aluminum Return Arm 2. 1801636 Spring Pivot Connector F. 1800561 Pan Hd. Screw - 5/16" x 2 1/4" V. 1800989 Flat Washer - 5/16" P. 1800990 Lock Nut - 5/16"...

  • Page 16: Tarp Tube Assembly & Tarp Installation

    P/N 1808684 Rev. I Tarp Tube Assembly & Tarp Installation Item Part # Description 1800300 Rear Cross Piece - 109" 1800597 90° Cast Elbow 1800561 Cap Screw - 3/8" x 2 1/4" 1800990 Nylon Lock Nut - 3/8" 1800989 Flat Washer - 3/8" 1801025 Cap Screw - 7/16"...

  • Page 17: Pre-Load Springs

    P/N 1808684 Rev. I Pre-Load Springs STEP 1: With return arms resting on ground, slide pivot connector off spring shaft. spring shaft return arm pivot connector STEP 2: To pre-load spring, turn spring shaft (counter-clock- STEP 3: Pre-load spring one flat (1/6 turn) at a time on hex shaft wise for driver side and clockwise for passenger side) until desired pre-load is reached.

  • Page 18: Hydraulic Pump Installation

    Hydraulic Pump Installation P/N 1808684 Rev. I solenoid cover Item Part # Description 1. 1800090 Hydraulic Pump - 12 Volt - M310 2. 1801623 Pump Mount Bracket 3. 1801223 Spacer - Steel Pump Bracket 4. 1800906 Hose Clamp - 5" to 7" 5.
  • Page 19 P/N 1808684 Rev. I Hydraulic Pump Installation - continued STEP 3: Connect hoses from hydraulic pump to hydraulic cylinder, making sure hose clamps are tight around reservoir. STEP 5: Connect negative wire from battery to stud on hydrau- lic pump. hydraulic pump solenoid hydraulic...

  • Page 20: Electric Installation

    P/N 1808684 Rev. I Electric Installation Item Part # Description 1. 1703845 Solenoid 2. 1703896 Solenoid Cover 3. 1801726 Toggle Switch 4. 1801265 Toggle Switch Plate 5. 1800430 Ring Terminal - 8 Ga. x 1/4" 6. 1801486 Ring Terminal - 8 Ga. x 3/8" 7.
  • Page 21 P/N 1808684 Rev. I Electric Installation - continued WIRING DIAGRAM STEP 6: Locate toggle switch toggle where switch can easily switch be accessed by system direct drive operator. Weld toggle motor switch plate in place. toggle switch plate solenoid STEP 7: Fasten toggle switch to plate with screws washers NOTE: Refer to wiring diagram...

  • Page 22: Pivot Arm Rest Installation

    P/N 1808684 Rev. I Pivot Arm Rest Installation Item Part # Description 1801012 Rubber Bumper 1800140 Bumper Hold-Down Bar 1801324 Pivot Arm Rest C. 1800998 Cap Screw - 5/16" x 1" R. 1800995 Lock Nut - 5/16" 1800989 Flat Washer - 5/16" STEP 1: Wind tarp open until arms are completely forward, STEP 3: Remove rubber bumpers and weld or bolt pivot arm stopping just before arms reach housing assembly.

  • Page 23: Replacement Parts

    P/N 1808684 Rev. I Replacement Parts HOUSING ASSEMBLIES Item Part # Description 1808662 Modular Housing Assembly 1. 1800491 Modular Housing Weldment 2. 1801950 Bearing Flange - Reversed 3. 1800699 Lock Nut - 1/4" 4. 1704878 Durabuilt™ Motor w/Cover 5. 1800460 Self-Tapping Screw - 5/16" x 1 1/4" 6.
  • Page 24 P/N 1808684 Rev. I Replacement Parts BASE ASSEMBLIES Item Part # Description 1801622 Base Assembly - Hydraulic 1808652 Base Assembly - Fixed hardware 1. 1808655 Inner Stage Fixed Weldment supplied by 2. 1808657 Square Washer - 3" x .531" ID customer 3.
  • Page 25 P/N 1808684 Rev. I Replacement Parts SPRING PIVOTS - TANDEM AXLES Item Part # Description 1. 1800944 Flat Washer - 3/8" 2. 1804883 Cap Screw - 3/8" x 1 3/4" 3. 1808663 Spring Pivot Mount 4. 1808664 Spring Assembly Bridge Mount - Passenger Side 5.
  • Page 26 Replacement Parts P/N 1808684 Rev. I SPRING PIVOTS - SINGLE AXLES Item Part # Description 1. 1808636 Spring Shaft - 7/8" x 23 1/4" 2. 1800993 Lock Nut - 3/8" 3. 1803979 Washer - 3/8" SAE 4. 1801243 Hex Bearing - 7/8" 5.
  • Page 27 P/N 1808684 Rev. I Replacement Parts PIVOT ARMS - SINGLE AXLES Item Part # Description 1. 1800300 Rear Cross Piece 2. 1800597 90° Cast Elbow 3. 1800421 Aluminum Return Arm - Straight 4. 1801636 Spring Pivot Connector 5. 1800561 Pan Hd. Screw - 5/16" x 2 1/4" 6.
  • Page 28 P/N 1808684 Rev. I Replacement Parts PIVOT ARMS - MULTI/TANDEM AXLES Item Part # Description 1. 1800300 Rear Cross Piece 2. 1800597 90° Cast Elbow 3. 1800548 Upper Arm 4. 1800547 Arm Coupler 5. 1800545 Lower Arm 6. 1801636 Spring Pivot Connector 7.
  • Page 29 P/N 1808684 Rev. I Replacement Parts PIVOT ARMS - TRAILERS Item Part # Description 1. 1800300 Rear Cross Piece 2. 1800597 90° Cast Elbow 3. 1801241 Aluminum Return Arm 4. 1801636 Spring Pivot Connector 5. 1800561 Pan Hd. Screw - 5/16" x 2 1/4" 6.
  • Page 30 P/N 1808684 Rev. I Replacement Parts solenoid cover HYDRAULIC COMPONENTS Item Part # Description 1. 1800090 Hydraulic Pump - 12 Volt - M310 2. 1801623 Pump Mount Bracket 3. 1801223 Spacer - Steel Pump Bracket 4. 1800906 Hose Clamp - 5" to 7" 5.
  • Page 31 P/N 1808684 Rev. I Notes...
  • Page 32 • Construction Products • Waste Products - Arm-Matic™ - SWAT ™ - The Ox™ - DuraPull™ - Econo-Pull™ - Quick-Flip III™ - Turbo Tarp ™ - Sidewinder™ - Sidewinder™ 350 - 2000 Series - HyTower™ SL - 5000 Series - Hammer™ - HyTower™...

Table of Contents