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- Page 1 EPE2-Controller for Meter Draining System EPE2 Installation Manual Issue / Rev. 1.03 / JS / jp / March 2010 MN F08 003 US / DOK-450E Sening® Innovative Tank Truck Systems...
- Page 2 EPE2-Controller for Meter Draining System EPE2 ® Sening Installation Manual Innovative Tank Truck Systems Further documentation on this product: Description Order no. GMVT 805 operating and installation instructions DOK-397E EPE2-Controller for Meter Draining System DOK-512E Service Instructions History Revision Date Editor Status Description...
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Page 3: Table Of Contents
EPE2-Controller for Meter Draining System EPE2 ® Sening Installation Manual Innovative Tank Truck Systems Contents General ........................5 1.1 Orientation aids for the manual ................5 1.2 Device description ....................6 1.3 Schematic Structure of GMVT 805 “Stand-Alone residue discharge“ ..... 7 1.3.1 “Stand-Alone residue discharge“... - Page 4 EPE2-Controller for Meter Draining System EPE2 ® Sening Installation Manual Innovative Tank Truck Systems 3.8.3 EPE2 ........................25 3.8.4 IO interface ....................... 26 3.8.5 Sensor interface ....................... 27 Residue discharge function description ............... 29 Display of the operating states ................31 EPE2-Controller Technical data ................
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Page 5: General
EPE2-Controller for Meter Draining System EPE2 ® Sening Installation Manual Innovative Tank Truck Systems General Orientation aids for the manual This manual contains a variety of information. For that you can easily find the required subjects we have designed some orientation aids for this manual. •... -
Page 6: Device Description
EPE2-Controller for Meter Draining System EPE2 ® Sening Installation Manual Innovative Tank Truck Systems Device description The EPE2-Controller (Elektronik Pneumatische Entrestung, type 2) are used for monitoring the residue discharge of GMVT 805 measuring systems. The control electronics is designed for two operating modes. -
Page 7: Schematic Structure Of Gmvt 805 "Stand-Alone Residue Discharge
EPE2-Controller for Meter Draining System EPE2 ® Sening Installation Manual Innovative Tank Truck Systems Schematic Structure of GMVT 805 “Stand-Alone residue discharge“ Figure 3: Schematic structure of the device for discharging and refilling “Stand-Alone residue discharge“ The GMVT 805 with residue discharge system was only conceived for flow measurement of combustible liquids of Hazard Class AIII on tank trucks. -
Page 8: Stand-Alone Residue Discharge" Function
EPE2-Controller for Meter Draining System EPE2 ® Sening Installation Manual Innovative Tank Truck Systems 1.3.1 “Stand-Alone residue discharge“ function The Illustrated EPE2-Controller [11] is fitted with an isolation circuit amplifier and a time relay and connected as per the electric circuit diagram drawing no. E61.351684 / page 43. ... -
Page 9: Schematic Structure Of Gmvt 805 "Multiflow Residue Discharge
EPE2-Controller for Meter Draining System EPE2 ® Sening Installation Manual Innovative Tank Truck Systems Schematic Structure of GMVT 805 “MultiFlow residue discharge“ Figure 4: Schematic structure of the device for discharging and refilling “MultiFlow residue discharge“ DOK-450E MN F08 003 US / Rev. -
Page 10: Multiflow Residue Discharge" Function
EPE2-Controller for Meter Draining System EPE2 ® Sening Installation Manual Innovative Tank Truck Systems 1.4.1 “MultiFlow residue discharge“ function Alternatively for control the type approved MultiFlow electronic meter in connection with the EPE2-Controller can be used. The wiring is made as per the electric circuit diagram drawing no. -
Page 11: General Installation Instructions
EPE2-Controller for Meter Draining System EPE2 ® Sening Installation Manual Innovative Tank Truck Systems General installation instructions In addition to the following points listed, you also have to follow all relevant regulations such as VDE 0165 during set-up, operation and maintenance. Only when the following recommendations are followed we can guarantee long and trouble-free operation. -
Page 12: To Make The Job Of The Service Personnel Easier
EPE2-Controller for Meter Draining System EPE2 ® Sening Installation Manual Innovative Tank Truck Systems If wires have to be trimmed, no cable residues must be allowed to fall into the open unit. This could cause short circuits on the printed circuit board. ... -
Page 13: Commissioning
EPE2-Controller for Meter Draining System EPE2 ® Sening Installation Manual Innovative Tank Truck Systems Commissioning The EPE2-Controller is factory set so that no adjustments are required rafter installation. Just the operating mode, switching logic and the sensor type have to be checked and adapted if necessary. Adaptation of the operating mode •... -
Page 14: Operating Modes
EPE2-Controller for Meter Draining System EPE2 ® Sening Installation Manual Innovative Tank Truck Systems 3.1.1 Operating modes The EPE2-Controller are designed for two operating modes. • In both operating modes the residue discharge switch or sensor is connected with the sensor input J3 on the REC-1S control board. -
Page 15: Switching Outputs In "Stand-Alone Residue Discharge" Operation
EPE2-Controller for Meter Draining System EPE2 ® Sening Installation Manual Innovative Tank Truck Systems Figure 5: Connection label in the device cover Switching outputs in “Stand-Alone residue discharge“ operation The EPE2-Controller switching device activates the 24 Volt supply of the electronic truck computer. The level in the metering system is monitored by the attached sensor. -
Page 16: Switching Outputs For "Multiflow Residue Discharge" Operation
EPE2-Controller for Meter Draining System EPE2 ® Sening Installation Manual Innovative Tank Truck Systems Switching outputs for “MultiFlow residue discharge“ operation During operation of „MultiFlow residue discharge“ none of the EPE2 outputs are switched. The switching information is transferred via the CAN Bus to the MultiFlow, which then takes over the control. -
Page 17: Setting The Sensor Switching Logic
EPE2-Controller for Meter Draining System EPE2 ® Sening Installation Manual Innovative Tank Truck Systems 3.4.1 Setting the sensor switching logic REC-1S printed circuit board DIP switch S1-3: ON / OFF • The switching logic of the connected sensor is defined with this DIP switch (see Figure 6 / page 18). -
Page 18: Components Overview
EPE2-Controller for Meter Draining System EPE2 ® Sening Installation Manual Innovative Tank Truck Systems Components overview 3.6.1 Control board REC-1S J3 sensor connection Figure 6: Control board REC-1S 3.6.2 EPE2-Controller Internal overview SVC-2S power supply board REC-1S control board SVC-2S DIP switch S1 SVC-1S DIP switch S1... -
Page 19: Parameters In Multifflow
EPE2-Controller for Meter Draining System EPE2 ® Sening Installation Manual Innovative Tank Truck Systems Parameters in MultiFflow Factory Name Seal Meaning Setting 3.1.6.8 EPE2 (from version 5.00) 3.1.6.8.1 Use of EPE2 0 (no) Activation of EPE2 required for optional residue discharge 3.1.6.8.2 EPE2 node Node number of EPE2 when activated... -
Page 20: Residue Removal Control With Multiflow
EPE2-Controller for Meter Draining System EPE2 ® Sening Installation Manual Innovative Tank Truck Systems 3.7.1 Residue removal control with MultiFlow The following description is relevant only for program versions from 5.00 (approval according to MID). The measuring system residue removal message can be switched on and off with Parameter 3.1.8.5.1. - Page 21 EPE2-Controller for Meter Draining System EPE2 ® Sening Installation Manual Innovative Tank Truck Systems After carrying out the residue removal operation (for this period the MultiFlow is switched off by the residue removal controller) the MultiFlow starts up again and the driver must repeat the drop pre-set entries.
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Page 22: Diagnosis In Multiflow
EPE2-Controller for Meter Draining System EPE2 ® Sening Installation Manual Innovative Tank Truck Systems Diagnosis in MultiFlow Although during the MultiFlow development consideration has been given to ensure a low degree of effort in installation, faults may still occur during initial operation. When a fault occurs, the MultiFlow supports error analysis with diagnostic functions and thus increases easy installation of the device. - Page 23 EPE2-Controller for Meter Draining System EPE2 ® Sening Installation Manual Innovative Tank Truck Systems The seven outputs can be switched (provided the MultiFlow has not been sealed) by pressing the corresponding number (1-7). That way a functional test of the connected device (solenoid valve) is possible.
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Page 24: Can Bus
EPE2-Controller for Meter Draining System EPE2 ® Sening Installation Manual Innovative Tank Truck Systems 3.8.2 CAN Bus The diagnostic functions for the CAN Bus are shown in Menu 4.3.3. Diagnosis CANbus Menu 4.3.3 G l o b a l C A N b u s The display shown above gives a quick summary of the actual status of N o . -
Page 25: Epe2
EPE2-Controller for Meter Draining System EPE2 ® Sening Installation Manual Innovative Tank Truck Systems 3.8.3 EPE2 The following description is relevant only for program versions from 5.00 (approval according to MID). The connection to the EPE2 is interrupted during the data transfer between the MultiFlow ... -
Page 26: Io Interface
EPE2-Controller for Meter Draining System EPE2 ® Sening Installation Manual Innovative Tank Truck Systems 3.8.4 IO interface Menu 4.3.7 contains the diagnostic functions for the IO interface (8 outputs, 2 inputs). It gives a view of the current statuses of the inputs and outputs of the external interface module. This menu item can be actuated only when the connection to the IO interface is active. -
Page 27: Sensor Interface
EPE2-Controller for Meter Draining System EPE2 ® Sening Installation Manual Innovative Tank Truck Systems 3.8.5 Sensor interface The diagnostic function for the sensor interface is contained in menu 4.3.8. For every sensor input used, the corresponding sensor status is displayed. The statuses of the sensor inputs not used in the configuration are indicated with '-'. - Page 28 EPE2-Controller for Meter Draining System EPE2 ® Sening Installation Manual Innovative Tank Truck Systems DOK-450E MN F08 003 US / Rev. 1.03 / JS / jp / March 2010...
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Page 29: Residue Discharge Function Description
EPE2-Controller for Meter Draining System EPE2 ® Sening Installation Manual Innovative Tank Truck Systems Residue discharge function description Figure 8: Residue discharge function If the EPE2-Controller in the “Stand-Alone residue discharge“ position (DIP-switch S1-1 on the REC-1S printed circuit board see Figure 6 / page 18) is operated in the “OFF“... - Page 30 EPE2-Controller for Meter Draining System EPE2 ® Sening Installation Manual Innovative Tank Truck Systems DOK-450E MN F08 003 US / Rev. 1.03 / JS / jp / March 2010...
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Page 31: Display Of The Operating States
EPE2-Controller for Meter Draining System EPE2 ® Sening Installation Manual Innovative Tank Truck Systems Display of the operating states The two LEDs “Power“ and “Status“ provide information about the current operating status of the EPE2-Controller for Meter Draining System. After switching on the power supply the yellow “Power“... - Page 32 EPE2-Controller for Meter Draining System EPE2 ® Sening Installation Manual Innovative Tank Truck Systems DOK-450E MN F08 003 US / Rev. 1.03 / JS / jp / March 2010...
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Page 33: Epe2-Controller Technical Data
EPE2-Controller for Meter Draining System EPE2 ® Sening Installation Manual Innovative Tank Truck Systems EPE2-Controller Technical data Power supply unit: Type: SVC-2S Input voltage 15V – 28V /1A Outputs(static): 12V DC, max total current 430 mA 12V AC, f = 100Hz Outputs (frequency): when connecting solenoid valves, rated current consumption <... - Page 34 EPE2-Controller for Meter Draining System EPE2 ® Sening Installation Manual Innovative Tank Truck Systems DOK-450E MN F08 003 US / Rev. 1.03 / JS / jp / March 2010...
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Page 35: Warranty And Service
EPE2-Controller for Meter Draining System EPE2 ® Sening Installation Manual Innovative Tank Truck Systems Warranty and Service In addition to the dealer's legal warranty in the purchase agreement we grant the end user a warranty for this device on the following conditions: 1. - Page 36 EPE2-Controller for Meter Draining System EPE2 ® Sening Installation Manual Innovative Tank Truck Systems DOK-450E MN F08 003 US / Rev. 1.03 / JS / jp / March 2010...
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Page 37: Address And Contact Details
EPE2-Controller for Meter Draining System EPE2 ® Sening Installation Manual Innovative Tank Truck Systems Address and contact details Important note All explanations and technical details given in this documentation have been produced and ed- ited by the author with the greatest care. However the possibility of errors cannot be completely eliminated. - Page 38 EPE2-Controller for Meter Draining System EPE2 ® Sening Installation Manual Innovative Tank Truck Systems DOK-450E MN F08 003 US / Rev. 1.03 / JS / jp / March 2010...
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Page 39: Indexes
EPE2-Controller for Meter Draining System EPE2 ® Sening Installation Manual Innovative Tank Truck Systems Indexes Keyword index REC-1S 14 Cable entries 11 Installation 11, 22 CAN bus 22, 24 Remote control 22 CAN bus, diagnostic 24 Residue discharge 6, 13 Junction boxes 12 CAN-Bus 14 Residue removal pump 21... -
Page 40: Table Of Figures
EPE2-Controller for Meter Draining System EPE2 ® Sening Installation Manual Innovative Tank Truck Systems Table of Figures Figure 1: EPE2 ........................... 6 Figure 2: EPE2 Internal overview ....................6 Figure 3: Schematic structure of the device for discharging and refilling “Stand-Alone residue discharge“... -
Page 41: Anhang A. Drawings And Approvals
EPE2-Controller for Meter Draining System EPE2 ® Sening Installation Manual Innovative Tank Truck Systems Anhang A. Drawings and Approvals Drawings Page Control unit residue discharge (REC-1) E51.351677 EPE2 connection to residue discharge (Stand-Alone) - Standard E61.351684 EPE2 connection to residue discharge (with MultiFlow) E61.351994 Approvals Page... -
Page 42: Drawings
Drawings E51.351677 - Control unit residue discharge (REC-1) DOK-450E MN F08 003 US / Rev. 1.03 / JS / jp / März.2010... -
Page 43: E61.351684 - Epe2 Connection To Residue Discharge (Stand-Alone) - Standard
E61.351684 - EPE2 connection to residue discharge (Stand-Alone) - Standard DOK-450E MN F08 003 US / Rev. 1.03 / JS / jp / März.2010... -
Page 44: E61.351994 - Epe2 Connection To Residue Discharge (With Multiflow)
E61.351994 - EPE2 connection to residue discharge (with MultiFlow) DOK-450E MN F08 003 US / Rev. 1.03 / JS / jp / März.2010... -
Page 45: Approvals
Approvals EC - Declaration of Conformity DOK-450E MN F08 003 US / Rev. 1.03 / JS / jp / März.2010... - Page 46 DOK-450E MN F08 003 US / Rev. 1.03 / JS / jp / März.2010...
- Page 48 The specifications contained herein are subject to change without notice and any user of said specifications should verify from the manufacturer that the specifications are currently in effect. Otherwise, the manufacturer assumes no responsibility for the use of specifications which may have been changed and are no longer in effect.
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