Related Manuals for IEF Werner euroLINE 120
Summary of Contents for IEF Werner euroLINE 120
- Page 1 Operating Instructions Product name: euroLINE 120 Product ID: 1131236 Translation (EN) of the original instructions (DE) IEF-Werner GmbH | Wendelhofstraße 6 | DE-78120 Furtwangen | www.ief.de...
- Page 3 Legal Note All rights, including translation, reserved. No part of the work must be reproduced in any manner (print, copy, microfilm or other method) without the written consent of IEF-Werner GmbH or processed, reproduced or distributed using electronic systems. All rights reserved for the case of patent, utility sample or design patent entry reserved.
- Page 4 IEF-Werner GmbH reserves the right to modify or improve the software or hardware or parts of it, as well as the supplied documentation or parts of it, without previous notice.
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Page 5: Table Of Contents
Installation Situation Measuring System ..............22 Technical Data ........................23 4.5.1 Tightening Torques for Screw Connection [Nm] ............23 4.5.2 Technical Data of the Linear Unit euroLINE 120 ............23 4.5.3 Type Plate ......................... 24 4.5.4 Load Information ......................25 Compensation of encoder .................. - Page 6 Parts Lists and Drawings ..................42 euroLINE 120, Parts List TG1002844................. 42 euroLINE 120, Standard Carriage, Length = 165 mm, Item No.: 1308701 ....44 euroLINE 120, Long Carriage, Length = 263 mm, Item No.: 1308703 ......46 Drawing Accessories ......................48 9.4.1...
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Page 7: Declaration Of Incorporation
Annex I of the above EC directive 2006/42/EC. Name and address of the documentation officer: IEF-Werner GmbH, Furtwangen Furtwangen, August 2019 Stefan Deck (managing director) -
Page 9: Safety
Non-observance of the safety provisions may cause death or severe injury. CAUTION Indicates potential danger. Non-observance of the safety provisions may cause injury. NOTE Indicates potential danger. Non-observance of the safety provisions may cause property damage. IEF-Werner GmbH | Wendelhofstraße 6 | DE-78120 Furtwangen | www.ief.de... -
Page 10: General Warning Notes
Translation (EN) of the original instructions (DE) General Warning Notes The linear unit euroLINE 120 must only be commissioned by specialists who received safety- technical instruction and are able to assess potential dangers. Furthermore, all chapters of these operating instructions must have been read and understood completely. -
Page 11: Special Hazard Warnings
There are strong permanent magnets in the basic body that may damage magnetic data carriers (e.g. credit cards). NOTE The linear unit euroLINE 120 must not be used in the proximity of magnetic dusts and small parts! IEF-Werner GmbH | Wendelhofstraße 6 | DE-78120 Furtwangen | www.ief.de... - Page 12 120 12 - 48 Translation (EN) of the original instructions (DE) Figure 1 Dangers at the euroLINE 120 Werner GmbH | Wendelhofstraße 6 | DE-78120 Furtwangen | www.ief.de...
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Page 13: Intended Use
13 - 48 Intended Use The linear unit euroLINE 120 is a precise, linear adjustment unit with an iron-applied linear motor that is used in the commercial area as an attachment part in connection with other components. In combination with many standardised assembly elements, as well as the other linear units of IEF-Werner GmbH, it can be used to build complex multi-axis positioning systems as well. -
Page 15: Assembly Instructions
Translation (EN) of the original instructions (DE) 15 - 48 Assembly Instructions Installation Position The linear unit euroLINE 120 is only intended for horizontal use. The carriage movement must be horizontal. Vertical use is not intended. Figure 3 Linear unit euroLINE 120, horizontal use... -
Page 16: Transverse Installation
120 16 - 48 Translation (EN) of the original instructions (DE) Transverse Installation For cross installation of the linear unit euroLINE 120, there are clamping elements in standard lengths (centering ring, clamping elements). Many axle combinations can be implemented. Examples: ■... -
Page 17: Attachment
Translation (EN) of the original instructions (DE) 17 - 48 Attachment The euroLINE 120 can be attached to the basic body with clamping elements or to the carriage via the 2 x 3 M5-threaded bores (see Figure 5). Figure 5... -
Page 18: Installation Of Actuators
4.3.1 Installation of Actuators The actuators (cylinders, pick-up modules, etc.) that are to be installed on the euroLINE 120 linear unit can be attached via the drilling pattern on the carriage. The corresponding drilling templates are available for the two possible carriage sizes. -
Page 19: Wiring
19 - 48 Wiring There are a motor plug and an encoder plug at the terminal box: Figure 8 Motor plug and encoder plug A Motor plug B Encoder plug IEF-Werner GmbH | Wendelhofstraße 6 | DE-78120 Furtwangen | www.ief.de... -
Page 20: Motor Cable
120 20 - 48 Translation (EN) of the original instructions (DE) 4.4.1 Motor Cable Figure 9 Motor cable with spring-TEC- and combicon plug Parts list for motor cable with spring-TEC plug (item no.: 1119851). Drawing item Article no. Designation 1068946 Plug-in unit, type: PC5/9-ST1-7.62... -
Page 21: Encoder Cable
, C-UL orange, type: servoTEC Plug 615, press-on sleeve green; 12-pin, 1113994 type: ESTA002NN00320001000 – Contact sleeve Ø 1mm, crimp area 0.5 0.75 mm², 1114000 type : 60.252.11 Figure 12 Connections encoder cable IEF-Werner GmbH | Wendelhofstraße 6 | DE-78120 Furtwangen | www.ief.de... -
Page 22: Cable Routing
Cable Routing For all moving cables, suitable cable routing has to be used to effectively prevent cable breaks. The minimum radius r for cable routing chains is calculated for IEF-Werner cables according to the following formula: ≥ 10 x cable diameter When different cables are used, EN 60204 must be observed. -
Page 23: Technical Data
4.5 Technical Data 4.5.1 Tightening Torques for Screw Connection [Nm] Strength class M2.5 1.28 10.9 12.9 4.5.2 Technical Data of the Linear Unit euroLINE 120 Carriage type (carriage length) Type standard carriage Type long carriage Designation Unit 165 mm 263 mm... -
Page 24: Type Plate
120 24 - 48 Translation (EN) of the original instructions (DE) 4.5.3 Type Plate The type plates are attached in the following positions (carriage, basic body): Figure 15 Positions of the type plates A Type plate at the carriage... -
Page 25: Load Information
Figure 17 Torques Parameter Standard carriage Long carriage Max. torque Mx (theoretic) 250 Nm 250 Nm Max. torque My 180 Nm 180 Nm Max. torque Mz 200 Nm 250 Nm IEF-Werner GmbH | Wendelhofstraße 6 | DE-78120 Furtwangen | www.ief.de... -
Page 27: Compensation Of Encoder
) in the icon line of the S2 Commander. Figure 18 Select “Encoder” icon (2) Select the button “Auto detect“( Note: The controller release must be switched off! Figure 19 Select button “Auto detect” IEF-Werner GmbH | Wendelhofstraße 6 | DE-78120 Furtwangen | www.ief.de... - Page 28 120 28 - 48 Translation (EN) of the original instructions (DE) (3) Select the button “OK “in Motor identification window. Note: The motor shaft must turn freely! Figure 20 Select button “OK” The axis starts moving. The commutation (the automatically determination of the transducer angle) is running.
- Page 29 (4) Select the button “OK” in the Motor identification window (Identification successful!) Figure 22 Select button “OK” (5) Select the button “Save” in the Angle encoder settings window. Figure 23 Select button “Save” IEF-Werner GmbH | Wendelhofstraße 6 | DE-78120 Furtwangen | www.ief.de...
- Page 30 120 30 - 48 Translation (EN) of the original instructions (DE) (6) Select the “OK” button in the Save to encoder window. Note: The power amplifier must be switched off! Figure 24 Select button “OK” The saving-process is displayed in an information window.
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Page 31: Carry Out Homing Run
(2) Select the button “GO!” ( ) to start homing run. Note: The controller has to be enabled for this purpose! Figure 27 Select button “GO!” The homing run is carried out. IEF-Werner GmbH | Wendelhofstraße 6 | DE-78120 Furtwangen | www.ief.de... - Page 32 120 32 - 48 Translation (EN) of the original instructions (DE) (3) After successful homing: Select the tap “settings” ( ) and select the button “Save to encoder” ( ) to save the basic parameters/reference position into the encoder.
- Page 33 Translation (EN) of the original instructions (DE) 33 - 48 (6) Select the button “OK” in the Information window to confirm that the parameters have been saved. Figure 31 Select button “OK” IEF-Werner GmbH | Wendelhofstraße 6 | DE-78120 Furtwangen | www.ief.de...
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Page 35: Maintenance
Unauthorised actions cause all warranty claims to lapse. The measuring system is generally maintenance-free. The absolute length system used in the linear unit euroLINE 120 shows only slight contamination sensitivity. Since the length system is integrated into the linear unit, regular cleaning is not necessary. -
Page 36: Lubrication Of Guide Carriage
The guide carriages are equipped with long-time lubrication for a running output or 10,000 km in the factory. For a higher running output, we recommend regularly relubricating the guides. Relubrication takes place with the lubricant Dynalub by a manual surge press (IEF-Werner item no.: 1055123) using four lubrication nipples attached to the carriage. -
Page 37: Repair
Figure 33 Replacing carriage A Carriage (complete with guide carriage B Front magnetic plate and coil unit) (shown removed) C End plate IEF-Werner GmbH | Wendelhofstraße 6 | DE-78120 Furtwangen | www.ief.de... -
Page 38: Replacing The Carriage
120 38 - 48 Translation (EN) of the original instructions (DE) Replacing the carriage Before sliding off the carriage please remove the magnet front plate. (see 7.1 Precautions by replacing the carriage, page 37) Figure 34 Replacing carriage A Carriage B Front magnetic plate (2) Gently pull off the defective carriage from the basic body. - Page 39 The opposite guide rail must remain as it was aligned by IEF at the reference edge on one side. Figure 36 Gently loosen the screws at the marked guide rail D Guide rail E Reference edge IEF-Werner GmbH | Wendelhofstraße 6 | DE-78120 Furtwangen | www.ief.de...
- Page 40 120 40 - 48 Translation (EN) of the original instructions (DE) (4) . Now mounting the new carriage with the assistance of the reference edge. Figure 37 Mounting replaced carriage A Carriage B Magnetic plate C Basic body (5) After inserting the new carriage, tighten gradually the screws which are loosened at the marked guide rail while moving the carriage back.
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Page 41: Troubleshooting
Position loss Measuring system defective Check distance measuring head ↔ measuring tape; target = 0.15 mm +0.2/-0.1 Replace complete carriage unit Measuring tape contaminated / Check components, replace if damaged necessary IEF-Werner GmbH | Wendelhofstraße 6 | DE-78120 Furtwangen | www.ief.de... -
Page 42: Parts Lists And Drawings
Carriage euroLINE, TM06, type: 120-S1-LIC411 1308703 Carriage euroLINE, TM12, type: 120-S2-LIC411 1125766 End-plate euroLINE 120 1125715 Clamping element, l = 120 mm, Typ: euroLINE 120 1114061 Magnetic plate TM 96 mm 1114060 Magnetic plate TM 144 mm TG1002409 Ball rail guide, type: LM 120 626037 Cylindrical screw, galvanized, DIN 912 / ISO 4762, type: M6 x 20 –... - Page 43 120 Translation (EN) of the original instructions (DE) 43 - 48 Figure 39 Exploded drawing TG1002844 IEF-Werner GmbH | Wendelhofstraße 6 | DE-78120 Furtwangen | www.ief.de...
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Page 44: Euroline 120, Standard Carriage, Length = 165 Mm, Item No.: 1308701
44 - 48 Translation (EN) of the original instructions (DE) euroLINE 120, Standard Carriage, Length = 165 mm, Item No.: 1308701 With measuring head LIC 4 → until June 2018 → IEF article no.: 1125698 With measuring head LIC 411 → from June 2018 upwards → IEF article no.: 1308701 Drawing item Article no. - Page 45 120 Translation (EN) of the original instructions (DE) 45 - 48 Figure 40 euroLINE 120, standard carriage, length 165 mm (1308701) IEF-Werner GmbH | Wendelhofstraße 6 | DE-78120 Furtwangen | www.ief.de...
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Page 46: Euroline 120, Long Carriage, Length = 263 Mm, Item No.: 1308703
46 - 48 Translation (EN) of the original instructions (DE) euroLINE 120, Long Carriage, Length = 263 mm, Item No.: 1308703 With measuring head LIC 4 → until June 2018 → IEF article no.: 1125943 With measuring head LIC 411 → from June 2018 upwards → IEF article no.: 1308703 Drawing item Article no. - Page 47 120 Translation (EN) of the original instructions (DE) 47 - 48 Figure 41 euroLINE 120, long carriage, length 263 mm (1308703) IEF-Werner GmbH | Wendelhofstraße 6 | DE-78120 Furtwangen | www.ief.de...
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Page 48: Drawing Accessories
Translation (EN) of the original instructions (DE) 9.4 Drawing Accessories 9.4.1 Centering ring 1008664 Figure 42 Centering ring 9.4.2 Clamping element euroLINE 120 Figure 43 Clamping element (item no.: 1125715) A Strip B Centering ring C Threaded pin, zinc-plated M4 x 12...
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