ACutter A200E Manual

Electric fiber laser cutting head

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A200E Electric Fiber Laser
Cutting Head
Version V1.0
WUHAN AU3TECH TRADING CO., LTD
Daijiashan Technology Park,
:027-82726630
No.888 Hanhuang Road.
www.au3tech.com
Fax: :027-82726630
info@au3tech.com

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Summary of Contents for ACutter A200E

  • Page 1 A200E Electric Fiber Laser Cutting Head Version V1.0 WUHAN AU3TECH TRADING CO., LTD Daijiashan Technology Park, :027-82726630 No.888 Hanhuang Road. www.au3tech.com Fax: :027-82726630 info@au3tech.com...
  • Page 2: Table Of Contents

    RODUCT HIGHLIGHTS ....................................3 TRUCTURE PRODUCT CONFIGURATION ......................... 5 ................................. 5 ECHNICAL PARAMETERS ................................5 ONFIGURATION LIST A200E ................6 HE APPEARANCE OF ELECTRIC FIBER LASER CUTTING HEAD INSTALLATION OF MECHANICAL PARTS................... 7 ............................... 7 NSTALLATION OF MAIN PARTS ............................. 8...
  • Page 3: Abstract

    A200E electric fiber laser cutting head, German brand A-cutter series, is designed for laser power within 2000w, which is a wonderful solution for medium power of laser flat auto focus cutting when working with motion control card MCC series and cutting software SC series.
  • Page 4: Introduction

    Structure From figure 1, we can see that A200E fiber laser cutting head contains six basic units: QBH interface, collimate unit, focus unit, protection unit, nozzle tips unit and motor driver unit.
  • Page 5 Figure 1. The structure of A200E electric fiber laser cutting head. Fiber socket: Connect with fiber laser source.   Collimate unit: turn the incident laser beam into parallel beam,which can be adjust for centering the laser beam.  Focus unit: turn the parallel beam into gathered beam with high energy, and adjust the focus position in real time by regulating the focus unit.
  • Page 6: Product Configuration

    Product configuration A200E electric fiber laser cutting head was designed for flat cutting within 2000w, its standard configuration is: A200E-Z100-F125. Technical parameters Parameters Value Max Power 2000W Fiber Socket Focus Lens Dia=30mm,F=125mm Collimate Lens Dia=30mm,F=100mm 27mm Laser Wavelength 1064nm Head Weight ≤3.5kg...
  • Page 7: The Appearance Of A200E Electric Fiber Laser Cutting Head

    The appearance of A200E electric fiber laser cutting head. Figure 2. The appearance of A200E electric fiber laser cutting head. 6 / 23...
  • Page 8: Installation Of Mechanical Parts

    Installation of mechanical parts Installation of main parts The size of installation hole of A200E showed as figure 3. Please make sure the fiber laser cutting head is perpendicular to the metal sheet when installing and at the same time to make sure the cutting head has been locked stably on the cutting machine for getting a stable cutting quality.
  • Page 9: Installation Of Water Cooling

    Figure 4. The interface of water cooling of A200E electric fiber laser cutting head. 8 / 23...
  • Page 10: Installation Of Gas Circuit

    Parameters Value The outside diameters of water cooling pipes 1.8L/min(0.48gpm) The minimum water velocity The water pressure of inlet 170-520kPa(30-60 psi) ≥room temperature/>dew point The temperature of inlet <250mg/liter Hardness(compare with CaCO3) PH range 6 to 8 Dia<200 μm The size of particulate that allowed passing Installation of gas circuit The dregs like hydrocarbon and vapor contained in the cutting gas will damage the optical lens, and fluctuate the power of gathered laser beam which will result in the differences of the cutting section...
  • Page 11: Fiber Socket

    Fiber socket A200E electric fiber laser cutting head can be matched with multi types of industrial laser source, it has collimate unit. The connected part between the end of optical fiber and cutting head was called QBH connector.
  • Page 12: The Insertion And Locking Of Qbh Fiber

    Figure 6. QBH connector of A200E electric fiber laser cutting head. PS: All optical parts must be kept absolutely clean before using the cutting head. Please make sure the cutting head has been placed in horizon before installing the fiber in order to avoid the dust entering inside.
  • Page 13: Installation Of Electricity And Gas

    Installation of Electricity and gas A200E electric fiber laser cutting head has already been integrated with motor, driver and controller, while its power supply and controlling signal have been integrated in the five-pin aerospace plug of M16 showed as figure 8.
  • Page 14 PS: When working with SC series fiber laser cutting system, there will be a signal cable in 15m especially for electric fiber laser cutting head with M16 in one end cables in the other end. One is connected with electric fiber laser cutting head and the other end is connected with the motion control card.
  • Page 15: The Centering And Adjustment Of Laser Beam

    Figure 9. The centering of laser beam of A200E electric fiber laser cutting head. The centering of A200E electric fiber laser cutting head can be done by adjusting the X-Y direction of collimate lens. Collimator Unit X/Y Adjustment showed as Figure 9. The adjustment can be done by using hexagonal screw driver until the laser beam is in the center of nozzle tips.
  • Page 16: Focus Adjustment

    Focus adjustment The focus adjustment in Z axis of A200E electric fiber laser cutting head needs to be done in the SC series cutting software showed as figure 10. User can adjust the position of focus lens unit in Z axis step by step until to its settled position.
  • Page 17 “focus scale window” showed as figure 11. Then user can do micro adjustment on the cutting software to revise. Figure11. Focus scale window of A200E electric fiber laser cutting head. 16 / 23...
  • Page 18: Care And Maintenance

    Care and maintenance Optical lens cleaning A200E electric fiber laser cutting head has 2 types of protective windows: the one in the top is protective windows of collimate lens, the other one at the bottom is protective windows of focus lens.
  • Page 19: Disassembly And Installation Of Optical Lens

    Dust free gloves or fingerstall, cotton swab in polyester fiber, absolute ethyl alcohol, air blowing device in rubber (clean compressed air) etc. ■ Optical lens cleaning method and Notes: (1) Please put on the fingerstall in the thumb and index finger of your left hand; (2) Spray some absolute ethyl alcohol on the cotton swab;...
  • Page 20 (5) Put the screw ring back to the cover slide drawer; (6) Put the protective windows unit back into the cutting head and then tighten the two screws. Figure 13. Protective windows of collimate lens. PS: There is a seal ring inside the cover slide drawer (under the lens), please don’t lose it when you clean or change the protective windows.
  • Page 21 Figure 14. Protective windows of focus lens. ■ Disassembly and installation of collimate lens: (1) Disassembly the cutting head and clean up all the dust on the surface of the head in a clean place; (2) Loosen all the screws of the collimate lens unit showed in figure 15 by hexagonal screw driver in 3mm, and kindly suggest you use masking tape to cover the part connecting with collimate lens for preventing dust coming inside;...
  • Page 22 Figure 15. Collimate lens with lens’ holder. ■Disassembly and installation of focus lens: (1) Disassembly the cutting head and clean up all the dust on the surface of the head in a clean place; (2) Loosen all the screws of the focus lens unit showed in figure 16 by hexagonal screw driver in 4mm, and kindly suggest you use masking tape to cover the part connecting with focus lens for preventing dust coming inside;...
  • Page 23: Replacement Of Capacitive Nozzle Body

    (2) Screw on a new nozzle tips and tighten it with proper strength; (3) Head calibration must be done again after the replacement of nozzle tips or ceramic rings. Figure 17. Ceramic rings and nozzle tips of A200E electric fiber laser cutting head. 22 / 23...
  • Page 24: Collimate Lens Unit And Focus Lens Unit Of A200E Electric Fiber Laser Cutting Head

    Collimate lens unit and focus lens unit of A200E electric fiber laser cutting head. Figure 18. Collimate and focus lens’ assembly process of A200E electric fiber laser cutting head. 23 / 23...

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