ActSafe PMX User Manual

ActSafe PMX User Manual

Power ascenders
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PMX
Introduction
Product safety
& system description
Rope
General safety guidelines
and lifting systems
Starting/operating
the Engine
How to use the Ascender
Service & maintenance
Warranty terms
Technical data
Rev 2-2019 ENG MASTER
A
B
C
D
E
F
G
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Summary of Contents for ActSafe PMX

  • Page 1 Introduction Product safety & system description Rope General safety guidelines and lifting systems Starting/operating the Engine How to use the Ascender Service & maintenance Warranty terms Technical data Rev 2-2019 ENG MASTER...
  • Page 3: As198 Actsafe Pmx Manual Eng 2 20190319.Indd

    AS198 Actsafe PMX Manual Eng 2 20190319.indd 3 19/03/2019 19:09...
  • Page 4 This user’s manual provides general information about safe in fire, damage to property, operation and risks associated with the use of the ActSafe PMX Power Ascender. It also gives details of maintenance procedures. personal injury or death.
  • Page 5 About ActSafe A.01 and effective way. It revolutionises working in a vertical environment. About this manual A.02 Definitions A.03 AS198 Actsafe PMX Manual Eng 2 20190319.indd 5 19/03/2019 19:09...
  • Page 6 Eiffel Tower, hostage rescue from pirates at sea and providing essential logistical support in offshore wind turbines. ActSafe products are redefining the possibilities for work in vertical environments. AS198 Actsafe PMX Manual Eng 2 20190319.indd 6 19/03/2019 19:09...
  • Page 7 BODILY INJURY, or DAMAGE TO PROPERTY. Note Important information on the use of the equipment used with the Ascender. RECOMMENDATION Instructions and tips on how best to use the Ascender. AS198 Actsafe PMX Manual Eng 2 20190319.indd 7 19/03/2019 19:09...
  • Page 8 Working Load Limit. The maximum load Moving down the rope. that an item of lifting equipment is designed to raise, lower or suspend. Passive/dead rope Unloaded end of the work-positioning rope system. AS198 Actsafe PMX Manual Eng 2 20190319.indd 8 19/03/2019 19:09...
  • Page 9 PRODUCT SAFETY & SYSTEM DESCRIPTION Product safety B.01 Usage exclusions B.02 System description B.03 Rope mechanism B.04 AS198 Actsafe PMX Manual Eng 2 20190319.indd 9 19/03/2019 19:09...
  • Page 10 B.01 PRODUCT SAFETY ActSafe Ascender operators must, before first use, have undergone training in the safe use of the Ascender by either ActSafe Systems AB or by an ActSafe-approved training partner or ActSafe distributor. The ActSafe Ascender must be checked before every use by a Competent Person and must undergo a minimum of one inspection per year by ActSafe Systems AB or an ActSafe-authorised person.
  • Page 11 0.5 m or against any to use the Ascender safely hard surface » If you are tired, ill, using prescription medication that prevents you from using machinery, or under the influenceofalcoholand/ordrugs AS198 Actsafe PMX Manual Eng 2 20190319.indd 11 19/03/2019 19:09...
  • Page 12 Carying Handle (Not for loads) Ascender Positioning Point see D.04 Main Switch Rope Cover Lock Oil Tank Cap/Level Meter Friction Brake Rope Grab Cover Fuel Tank Accelerator Handle/Throttle Karabiner Descent Lever Sling AS198 Actsafe PMX Manual Eng 2 20190319.indd 12 19/03/2019 19:09...
  • Page 13 Choke Lever the Machinery Directive 2006/42/EC for lifting both people and equipment with a Working Load Fuel Tank (WLL/SWL) of 250 kg (551 lb). Starter Grip Fuel Cap AS198 Actsafe PMX Manual Eng 2 20190319.indd 13 19/03/2019 19:09...
  • Page 14 B.04 ROPE MECHANISM Rope Guide Rope Wedge Friction Brake Rope Cover Rope Grab AS198 Actsafe PMX Manual Eng 2 20190319.indd 14 19/03/2019 19:09...
  • Page 15 ROPE Rope type and preparation C.01 AS198 Actsafe PMX Manual Eng 2 20190319.indd 15 19/03/2019 19:09...
  • Page 16 It is 24 hours and dried slowly afterwards. recommended to use ropes in ActSafe Ascenders that have passed our rope suitability test. A list of suitable ropes AS198 Actsafe PMX Manual Eng 2 20190319.indd 16 19/03/2019 19:09...
  • Page 17 Rope Grab and Rope Guide. between the individual fibres. When Use a Rope Mat, Rope Bag soaking the rope in cold water some or similar. surface oil in the sheath of the rope AS198 Actsafe PMX Manual Eng 2 20190319.indd 17 19/03/2019 19:09...
  • Page 18 AS198 Actsafe PMX Manual Eng 2 20190319.indd 18 19/03/2019 19:09...
  • Page 19: Table Of Contents

    Personnel lifting D.02 Personnel safety checklist D.03 Personnel lifting setup D.04 Equipment, materials and tool lifting D.05 Basic lifting safety rules D.06 Equipment lifting setup D.07 ActSafe Training Network D.08 AS198 Actsafe PMX Manual Eng 2 20190319.indd 19 19/03/2019 19:09...
  • Page 20: General Safety Guidelines

    Do not hold the loaded rope » Inspection of equipment must be influenceofalcoholand when ascending as there is carried out in accordance with local or drugs. a risk of pinching. regulations. The Ascender should AS198 Actsafe PMX Manual Eng 2 20190319.indd 20 19/03/2019 19:09...
  • Page 21: Personnel Lifting

    D.02 PERSONNEL LIFTING D.03 PERSONNEL SAFETY CHECKLIST The PMX Ascender, when used to lift people, must be Before use make sure that you: used with personnel protective equipment approved » Check all equipment and components for work at height, rope access and/or rope rescue.
  • Page 22 A work seat is recommended for comfort and safety. Note When driving the Ascender the operator must wear a fall arrest harness that is also suitable for work-positioning/rope access. Gloves AS198 Actsafe PMX Manual Eng 2 20190319.indd 22 19/03/2019 19:09...
  • Page 23: Personnel Lifting Setup

    PMX Ascender. They are shown for illustration purposes only. For further guidance, please contact your local ActSafe supplier or ActSafe directly. CAUTION Always hold the unloaded rope when the Ascender is rigged to an anchor. AS198 Actsafe PMX Manual Eng 2 20190319.indd 23 19/03/2019 19:09...
  • Page 24 Top Rigged Bottom Rigged Basic setup Basic Setup Double load AS198 Actsafe PMX Manual Eng 2 20190319.indd 24 19/03/2019 19:09...
  • Page 25 Pulley Pulley Expert use only Expert use only. PMX pulley rigging on a single anchor AS198 Actsafe PMX Manual Eng 2 20190319.indd 25 19/03/2019 19:09...
  • Page 26 Sling Bolt and Connection Sling with the risk rope becomes unloaded. However, the Ascender of havingan insufficient factor of safety on the must be allowed to rotate freely while suspended. Connection Sling. AS198 Actsafe PMX Manual Eng 2 20190319.indd 26 19/03/2019 19:09...
  • Page 27 AS198 Actsafe PMX Manual Eng 2 20190319.indd 27 19/03/2019 19:09...
  • Page 28: And Tool Lifting

    D.05 EQUIPMENT, MATERIAL AND TOOL LIFTING The PMX Ascender is, in combination with the ActSafe Equipment Lifting Rope (ELR), approved under the Machinery Directive as an equipment lifting system provided that all other equipment used also meets lifting requirements. The lifting system must be connected to...
  • Page 29: Basic Lifting Safety Rules

    Do not try to lift fixed or obstructed loads Do not stand under the suspended load Use hand signal or radio communications Do not side-pull loads during lifting operation AS198 Actsafe PMX Manual Eng 2 20190319.indd 29 19/03/2019 19:09...
  • Page 30: Equipment Lifting Setup

    Ascender Note The Ascender operator should, at all times, control the unloaded rope during lifting operations to avoid the rope twisting when going into the Ascender. AS198 Actsafe PMX Manual Eng 2 20190319.indd 30 19/03/2019 19:09...
  • Page 31: Actsafe Training Network

    ActSafe Ascender. ActSafe training is available for different skill levels and fields of application and can be provided on site or in training centres all around the world.
  • Page 32 Operator lifting Equipment lifting ActSafe training is developed to offer a modular system with the aim to meet the level and needs of the customer. At the end of each training course the operator will be able to use the Ascender System in a safe and appropriate manner.
  • Page 33 STARTING/OPERATING THE ENGINE Engine safety E.01 Fuel safety E.02 Starting the engine E.03 AS198 Actsafe PMX Manual Eng 2 20190319.indd 33 19/03/2019 19:09...
  • Page 34 CAUTION Make sure that hot engine parts DO NOT come into contact with skin, clothes, rope or anything that would be damaged by excessive heat. AS198 Actsafe PMX Manual Eng 2 20190319.indd 34 19/03/2019 19:09...
  • Page 35 EU 95/US 91 Octane fuel is recommended for use in the engine. Aspen fuel may also be used. Do not mix these types of fuel since it can cause a clogged fuel filter. AS198 Actsafe PMX Manual Eng 2 20190319.indd 35 19/03/2019 19:09...
  • Page 36 3. Press the Priming Bulb several times until fuel can be seen (A, right). 4. Use the Choke if needed (cold engine) (B, right). 5. Pull the Starter Grip (C/D, over). A. Pressing the Priming Bulb AS198 Actsafe PMX Manual Eng 2 20190319.indd 36 19/03/2019 19:09...
  • Page 37 Slowly pull the Starter Grip until you feel resistance. Then pull the Starter Grip strongly in order to avoid backstroke and injuries to hand or arm. B. Activating the Choke AS198 Actsafe PMX Manual Eng 2 20190319.indd 37 19/03/2019 19:09...
  • Page 38 C. Hold the Starter Grip firmly D. Pull the Starter Grip AS198 Actsafe PMX Manual Eng 2 20190319.indd 38 19/03/2019 19:09...
  • Page 39 Connecting the rope F.01 Load limitation F.02 Ascent F.03 Descent F.04 Controlled descending with heavy loads F.05 Twisted rope and rotation F.06 Checklist before and after use F.07 Transportation F.08 Storage F.09 AS198 Actsafe PMX Manual Eng 2 20190319.indd 39 19/03/2019 19:09...
  • Page 40: Connecting The Rope

    3. Continue feeding the rope in on the Rope Cover and pushing through the slot in the Rope Guide a counter-clockwise direction. the Rope Cover Lock to the right. and around the Rope Grab. AS198 Actsafe PMX Manual Eng 2 20190319.indd 40 19/03/2019 19:09...
  • Page 41 A distinct ‘click’ should be heard. will be pulled into the Rope Grab Never attempt to close the Rope and the Rope Cover can be closed Cover with force. more easily. AS198 Actsafe PMX Manual Eng 2 20190319.indd 41 19/03/2019 19:09...
  • Page 42: Load Limitation

    If the Ascender still has a low lift capacity, despite a running in period, this can be due to worn-out clutch. Contact your ActSafe local distributor. AS198 Actsafe PMX Manual Eng 2 20190319.indd 42 19/03/2019 19:09...
  • Page 43: Ascent

    Always keep the backup device in a high position. Stand straight beneath the anchor point in order to avoid a pendulum movement when starting off the ground. AS198 Actsafe PMX Manual Eng 2 20190319.indd 43 19/03/2019 19:09...
  • Page 44: Descent

    F.04 DESCENT Descending with the ActSafe PMX Ascender is very easy; the rope setup stays unchanged. The primary rope stays connected to the Ascender. 1. Take the primary rope and turn it at least once, 2. Firmly hold the primary rope below the Friction Brake.
  • Page 45 3. For descending Turn the engine off during with loads >150 kg (330 lb) see F.06 descending to avoid exposure to exhaust fumes and noise and also to save fuel. AS198 Actsafe PMX Manual Eng 2 20190319.indd 45 19/03/2019 19:09...
  • Page 46: With Heavy Loads

    5. Always control your speed while it is required to use an HMS descending and avoid sudden knot on the Friction Brake braking, this to prevent high for additional friction. dynamic loading. AS198 Actsafe PMX Manual Eng 2 20190319.indd 46 19/03/2019 19:09...
  • Page 47 1 or 2 times depending on friction required Load > 150-250 kg (330-551 lb): An HMS knot must be used for optimum braking and control whilst descending AS198 Actsafe PMX Manual Eng 2 20190319.indd 47 19/03/2019 19:09...
  • Page 48: Twisted Rope And Rotation

    The dead rope must never be loaded (in order to avoid side loading on the Rope Guide). Do not build tramways using the primary rope as shown in the picture. AS198 Actsafe PMX Manual Eng 2 20190319.indd 48 19/03/2019 19:09...
  • Page 49 Ascender. Twisted ropes caught into the Rope Guide can cause a rope jam and can, in rare cases, result in rope damage. AS198 Actsafe PMX Manual Eng 2 20190319.indd 49 19/03/2019 19:09...
  • Page 50 4. Descend slowly, just before touching the ground release the Braking Lever The Ascender should stop immediately. If the brake is slipping do not use the Ascender and get in touch with your ActSafe distributor. AS198 Actsafe PMX Manual Eng 2 20190319.indd 50 19/03/2019 19:09...
  • Page 51 Wedge should be straight, sit just Check that the Karabiner above the bottom of the Rope Grab opens and locks correctly and should not touch the ribs on the inside of the Rope Grab AS198 Actsafe PMX Manual Eng 2 20190319.indd 51 19/03/2019 19:09...
  • Page 52: Transportation

    Store the Ascender in a cool and dry place. It can be stored in the transportation box, make sure it is dry. AS198 Actsafe PMX Manual Eng 2 20190319.indd 52 19/03/2019 19:09...
  • Page 53 SERVICE & MAINTENANCE Maintenance & cleaning of the Ascender G.01 Engine maintenance G.02 Trouble-shooting guide G.03 AS198 Actsafe PMX Manual Eng 2 20190319.indd 53 19/03/2019 19:09...
  • Page 54 » 1,25 x SWL dynamic load test; descending full speed and then stop with max 10 cm (3,9”) slippage. » 1,5 x SWL static load test; no slippage allowed. RECOMMENDATION Go through `Checklist before use’ (F.07) during every maintenance. AS198 Actsafe PMX Manual Eng 2 20190319.indd 54 19/03/2019 19:09...
  • Page 55 » Check the engine oil, replace if DO NOT use a high-pressure cleaner. needed. Check the air filter, clean or replace if needed. AS198 Actsafe PMX Manual Eng 2 20190319.indd 55 19/03/2019 19:09...
  • Page 56 Upper fill level » Reinstall the oil filler cap/dipstick and tighten securely. RECOMMENDATION Drain the used oil when the engine is warm. Warm oil drains quickly and completely. AS198 Actsafe PMX Manual Eng 2 20190319.indd 56 19/03/2019 19:09...
  • Page 57 (Normal service period 50 hours/6 months) OIL FILLER NECK NOTE Change the oil regularly to prolong the lifetime of the engine. Running the engine with a low oil level can cause engine damage. AS198 Actsafe PMX Manual Eng 2 20190319.indd 57 19/03/2019 19:09...
  • Page 58 EU 95/US 91 Octane fuel is recommended for use in the engine. Aspen fuel may also be used. Do not mix these types of fuel since it can cause a clogged fuel filter. AS198 Actsafe PMX Manual Eng 2 20190319.indd 58 19/03/2019 19:09...
  • Page 59 Empty the tank, clean and refuel the Ascender Too cold Use choke Flooded engine Turn down choke and wait 10 minutes and try again Dirty Spark plug Clean spark plug AS198 Actsafe PMX Manual Eng 2 20190319.indd 59 19/03/2019 19:09...
  • Page 60 The Rope Cover does not close Dirt in Rope Cover Clean Rope Cover and locking mechanism Damaged Rope Cover The Ascender is in need of repair and service, contact ActSafe or an approved distributor AS198 Actsafe PMX Manual Eng 2 20190319.indd 60 19/03/2019 19:09...
  • Page 61 High altitude will result in loss of high altitude performance. The engine can be equipped for use at high altitude. Contact ActSafe or an approved distributor The engine is in bad condition Service the engine AS198 Actsafe PMX Manual Eng 2 20190319.indd 61 19/03/2019 19:09...
  • Page 62 AS198 Actsafe PMX Manual Eng 2 20190319.indd 62 19/03/2019 19:09...
  • Page 63 POWER ASCENDERS WARRANTY TERMS Warranty terms H.01 AS198 Actsafe PMX Manual Eng 2 20190319.indd 63 19/03/2019 19:09...
  • Page 64 ActSafe’s reasonable discretion, remedy any defect that is covered by the limited warranty and notified in writing within the warranty period. AS198 Actsafe PMX Manual Eng 2 20190319.indd 64 19/03/2019 19:09...
  • Page 65 Any implied warranty that may not limited to water intrusion, physical be imposed by applicable law is damage; electrical faults external to limited to the warranty period. the Products, rust or corrosion; AS198 Actsafe PMX Manual Eng 2 20190319.indd 65 19/03/2019 19:09...
  • Page 66 AS198 Actsafe PMX Manual Eng 2 20190319.indd 66 19/03/2019 19:09...
  • Page 67 TECHNICAL DATA Ascender I.01 Engine I.02 AS198 Actsafe PMX Manual Eng 2 20190319.indd 67 19/03/2019 19:09...
  • Page 68 150 m (492 ft) Max. continuous descending distance 89 dB Noise level 12 m/s Weather conditions should be stable and favourable Max windspeed to not affect the safety of personnel and/or lifting operation AS198 Actsafe PMX Manual Eng 2 20190319.indd 68 19/03/2019 19:09...
  • Page 69 I.02 ENGINE VALUE COMMENT PERFORMANCE/PART Honda GX35 35.8 cc, Forced air-cooled Engine 4-stroke OCH, single cylinder 131,5:1 Reduction rate Type CMR5H (NGK) Spark Unleaded EU 95/ US 91 Octane Fuel or higher. 0.65 L (0.17 gallon) Fuel tank SAE 10W-30 Engine oil...
  • Page 70 ActSafe Systems AB T: +46 31 65 56 60 Sagbäcksvägen 13 E: info@actsafe.se SE-43731 Lindome, Sweden W: www.actsafe.se © 2019 ActSafe Systems AB...

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