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ActSafe PMX How To Use Manual

Power ascender
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Download this manual See also: User Manual
PMX
Introduction
Product safety
& system description
Rope
General safety guidelines
and lifting systems
Starting/operating
the Engine
How to use the Ascender
Service & maintenance
Warranty terms
Technical data
Rev 1-2016 ENG MASTER
A
B
C
D
E
F
G
H
I

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Summary of Contents for ActSafe PMX

  • Page 1 Introduction Product safety & system description Rope General safety guidelines and lifting systems Starting/operating the Engine How to use the Ascender Service & maintenance Warranty terms Technical data Rev 1-2016 ENG MASTER...
  • Page 4 This user’s manual provides general information about safe in fire, damage to property, operation and risks associated with the use of the ActSafe PMX Power Ascender. It also gives details of maintenance procedures. personal injury or death.
  • Page 5 FOREWORD Thank you for choosing the ActSafe PMX Ascender from ActSafe Systems. INTRODUCTION This Ascender has been designed as an ultra-portable and versatile lifting tool for lifting people or equipment in a safe About ActSafe A.01 and effective way. It revolutionises working in a vertical environment.
  • Page 6 ABOUT ACTSAFE A.01 We are completely committed to our ActSafe is a pioneer in developing powered customers and do our utmost to deliver rope ascenders and has been delivering high-performance equipment since 1997. top quality products and service. ActSafe has a worldwide distribution...
  • Page 7 The Ascender must only be methods may result in SERIOUS BODILY used by operators who have undergone INJURY or DEATH. the ActSafe-approved training. Safety messages of extra importance CAUTION are highlighted throughout this manual using the signals ‘danger’, ‘caution’, Not following instructions or training ‘recommendation’...
  • Page 8 Loaded end of the work-positioning rope Work rope system used with Ascender. system. Rope must be 11 mm and approved according to EN1891 A or be an ActSafe Equipment Lifting Rope depending on the application. Anchor Attachment point for rope or Ascender.

  • Page 9: Table Of Contents

    PRODUCT SAFETY & SYSTEM DESCRIPTION Product safety B.01 Usage exclusions B.02 System description B.03 Rope mechanism B.04...

  • Page 10: Product Safety

    B.01 PRODUCT SAFETY ActSafe Ascender operators must, before first use, have undergone training in the safe use of the Ascender by either ActSafe Systems AB or by an ActSafe-approved training partner or ActSafe distributor. The ActSafe Ascender must be checked before and after every use by a Competent Person and must undergo a minimum of one inspection per year by ActSafe Systems AB or an ActSafe-authorised person.
  • Page 11 » In an explosive environment into the system »  I fmodifiedinanywaybyanyone » If subjected to misuse in any way other than ActSafe Systems so that parts or components could have been damaged » After a free fall from a height of more than 0.5 m or against any...

  • Page 12: System Description

    CAUTION Do NOT use the carrying handle or Spark Plug (hidden) the engine protection frame as rigging points, this part is only designed to lift the weight of the PMX Ascender! Protective Cage Engine Cover Carying Handle Ascender Positioning Point...
  • Page 13 Priming Bulb (hidden) attached to the housing. This label must not be removed! Choke Lever The PMX Ascender is approved under the Machinery Directive Fuel Tank 2006/42/EC and is designed for lifting both people and equipment with a safe working load of 250 kg.

  • Page 14: Rope Mechanism

    B.04 ROPE MECHANISM Rope Guide Rope Wedge Friction Brake Rope Cover The Ascender Positioning Point should preferably be used for positioning the Ascender but in some cases can be used for rigging setups (expert use only). Rope Grab...
  • Page 15 ROPE Rope type and preparation C.01...
  • Page 16 Rope recommendations for the perform a suitability test before first the Ascender is being used PMX Ascender depend on the use. Load the intended rope in the to lift or lower equipment type of application, whether Ascender and lift 200 kg.
  • Page 17 The result is that all fibres become more densely aligned and the sheath sits tighter around the core of the rope. This will make the rope more solid and will consequently CAUTION result in less mantle slippage and Always make sure that the rope is in good condition. deformation and thereby lead to better grip in the Ascender.
  • Page 19 GENERAL SAFETY GUIDELINES AND LIFTING SYSTEMS General safety guidelines D.01 Personnel lifting D.02 Personnel safety checklist D.03 Personnel lifting setup D.04 Equipment, materials and tool lifting D.05 Basic lifting safety rules D.06 Equipment lifting setup D.07 ActSafe Training Network D.08...

  • Page 20: General Safety Guidelines

    » Only trained and competent have different system operators should operate » Pre-use check of the Ascender should requirements that are the PMX Ascender and its be carried out in accordance with the described in the ancillary equipment inspection guidance provided following pages.

  • Page 21: Personnel Lifting

    D.02 PERSONNEL LIFTING D.03 PERSONNEL SAFETY CHECKLIST The PMX Ascender, when used to lift people, Before use make sure that you: must be used with personnel protective » Check all equipment and components equipment approved for work at height, rope access and/or rope rescue.
  • Page 22 Helmet 2-Rope system Safety Glasses Backup Rope Primary Rope Ascender/work system Backup Device Harness – lower connection Harness point (EN813) Harness – upper connection point (EN361) Gloves...

  • Page 23: Personnel Lifting Setup

    Active Basic setup LIFTING SETUP Displayed here are the four standard personnel lifting setups that are suitable for use with the PMX Ascender. They are shown for illustration purposes only. For further guidance, please contact ActSafe or an ActSafe distributor.
  • Page 24 Passive Deviated Basic setup Basic Setup...
  • Page 25 Pulley RECOMMENDATION Expert use only A work seat is recommended for comfort and safety. Note When driving the Ascender the operator must wear a fall arrest harness that is also suitable for work-positioning/rope access.

  • Page 26: And Tool Lifting

    D.05 EQUIPMENT, MATERIAL AND TOOL LIFTING The PMX Ascender is, in combination with the ActSafe Equipment Lifting Rope (ELR), approved under the Machinery Directive as an equipment lifting system provided that all other equipment used also meets lifting requirements. RECOMMENDATION Lifting operations are ideally performed with a three person team.

  • Page 27: Basic Lifting Safety Rules

    D.06 BASIC LIFTING SAFETY RULES Avoid excessive inching (i.e. short pulses Always keep an eye on the load while lifting of the motor) Do not exceed the Safe Working Load (SWL) Stay clear of the load whilst lifting of the entire lifting system Do not try to lift fixed or obstructed loads Do not stand under the suspended load Use hand signal or radio communications...

  • Page 28: Equipment Lifting Setup

    LIFTING SETUP Basic setup Basic setup Displayed here are the four standard lifting setups that are suitable for use with the PMX Ascender. They are shown for illustration purposes only. For further guidance, please contact ActSafe or an ActSafe distributor. CAUTION...

  • Page 29: Actsafe Training Network

    ActSafe Ascender. ActSafe training is available for different skill levels and fields of application and can be provided on site or in training centres all around the world.
  • Page 30 Operator ACTSAFE BASIC ASCENDER TRAINING DURATION: 1 DAY lifting Experience: Working at height This training is designed for operatives training required. who need good basic understanding for a specific application of the Ascender. DURATION: 2 DAYS ACTSAFE ADVANCED ASCENDER ACCESS TRAINING This training is designed for rope access Experience: For rope access professionals.
  • Page 31 STARTING/OPERATING THE ENGINE Engine safety E.01 Fuel safety E.02 Starting the engine E.03...
  • Page 32 E.01 ENGINE SAFETY » If there is an accumulation of grass, DO NOT START THE ENGINE: leavesorotherflammablematerial » If the Air Filter or its cover has under, on or behind the Silencer been removed »  O pentheFuelTankorfilltheFuelTank DO NOT RUN THE ENGINE: when the Engine is still hot or running.
  • Page 33 E.02 FUEL SAFETY DO NOT: REFUELLING » Run the Engine if petrol has been Follow these instructions when refuelling spilled or it smells of petrol of if there tominimiseriskoffireandpersonalinjury: is any other danger of explosion » Turn the Engine Switch off »...
  • Page 34 E.03 STARTING THE ENGINE Note Before starting, ensure that the Engine is filled up with fuel and oil. See section G.01 1. Place the Ascender on the ground. 2. Turn the Main Switch on. 3. Press the Priming Bulb several times until fuel can be seen (A, right).
  • Page 35 RECOMMENDATION Turn the Choke off as soon as the Engine starts to ignite. Slowly pull the Starter Grip until you feel resistance. Then pull the Starter Grip strongly in order to avoid backstroke and injuries to hand or arm. B. Activating the Choke...
  • Page 36 C. Hold the Starter Grip firmly D. Pull the Starter Grip...
  • Page 37 HOW TO USE THE ASCENDER Connecting the rope F.01 Load limitation F.02 Ascent F.03 Descent F.04 Controlled descending with heavy loads F.05 Twisted rope and rotation F.06 Checklist before and after use F.07 Transportation F.08 Storage F.09...

  • Page 38: Connecting The Rope

    F.01 CONNECTING THE ROPE The Ascender must be switched off while loading the rope. Ensure that the Ascender is switched off. 1. Open the Rope Cover by pulling 2. Feed the rope counter-clockwise 3. Continue feeding the rope in on the Rope Cover and pushing through the slot in the Rope Guide a counter-clockwise direction.
  • Page 39 Loaded rope Unloaded rope DANGER Always check that the rope is attached correctly and has a stop-knot on the other end of the rope. Failure to attach the rope correctly could result in SERIOUS INJURY OR DEATH. CAUTION Ensure that the Rope Cover is locked into position and that the rope is running the correct way.

  • Page 40: Load Limitation

    Clutch has not yet been run in. If the Ascender still has a low lift capacity, despite a running in period, this can be due to worn-out clutch. Contact your ActSafe local distributor.

  • Page 41: Ascent

    F.03 ASCENT 1. Start the engine (see E.03) 2. Turn the Accelerator Handle towards you to increase the speed. 3. Position the Ascender so that the exhaust fumes will blow away from the user. 4. Feed away the ‘dead rope’ during the first few metres of ascent.

  • Page 42: Descent

    F.04 DESCENT Descending with the ActSafe PMX Ascender is very easy; the rope setup stays unchanged. The primary rope stays connected to the Ascender. 1. Take the primary rope and turn it at least once, 2. Firmly hold the primary rope below the Friction Brake.
  • Page 43 ActSafe strongly recommends the descending lever always stays that the descending speed is NOT completely open. Make sure to keep controlled by the braking lever;...

  • Page 44: With Heavy Loads

    Brake firmly and pull in the descending lever. To ensure controlled descent 5. Always control your speed while with the PMX with heavy loads descending and avoid sudden (>150 kg) it is required to use braking, this to prevent high an HMS knot on the Friction dynamic loading.
  • Page 45 CAUTION Always descend in a controlled manner by using the Friction Brake for additional friction on the outgoing rope and holding it firmly with your right hand. Keep your hands away from the Friction Brake. Ensure that hair, clothing or any loose items are not allowed to become caught.

  • Page 46: Twisted Rope And Rotation

    F.06 TWISTED ROPE AND ROTATION Ensure, especially when descending, that the rope runs untwisted into the Ascender. Twisted ropes caught into the Rope Guide can cause a rope jam and can, in rare cases, result in rope damage.
  • Page 47 CAUTION When descending, make sure the rope is fed neatly into the rope grab so that there are no kinks or twists in the rope. Take special care when using long ropes to prevent twists or kinks. Good rope management is ESSENTIAL. RECOMMENDATION When descending, hold the rope entering The dead rope must never be loaded.

  • Page 48: Checklist Before And After Use

    2. Connect backup system and condition of the Ascender, do not use » Clean Air Filter Ascender to harness and ascend it and contact your ActSafe supplier » Starting engine 50 cm off the ground and stop or ActSafe directly.
  • Page 49 3: Visual inspection of load-bearing parts » Check Rope Grab (C) for obvious » Check Rope Guide (A) for obvious damage or wear damage of deformation. Rope guide should not be bent and must » Put a rope into the Ascender and fit accurately with the Rope Cover.

  • Page 50: Transportation

    Ascender optimum protection, fuel system. In case of prolonged storage switch off and allow the winch to cool at least ActSafe recommends to remove the fuel for 15 minutes. from the Fuel Tank and Carburetor. For longer transportations make sure If the Ascender is to be stored with gasoline that the fuel tank is empty.
  • Page 51 SERVICE & MAINTENANCE Maintenance & cleaning of the Ascender G.01 Engine maintenance G.02 Trouble-shooting guide G.03...
  • Page 52 To be used safely, each Ascender should meet following by ActSafe Systems. requirements at all times: » No obvious damage or excessive wear on Ascender and its components, as described in F.08 Checklist.
  • Page 53 Clean the unit regularly (the performance will be affected negatively Clean the Ascender of salt water/dirt by excessive dust, clogged parts etc). Check the karabiners for Clean and dry the Ascender with a wet cloth or oxidation. Clean and lubricate if needed. Check the engine oil, brush after use, removing all moisture and dirt.
  • Page 54 G.02 ENGINE MAINTENANCE Oil level check and change Check the engine oil level before each use, or every 10 hours if operated continously. Check the engine oil level with engine stopped and in a level position. » Remove the oil filler cap/dipstick and wipe it clean. »...
  • Page 55 For full information about the engine maintenance points and schedule, check FUEL FILLER CAP the included owner’s engine manual. Be aware: First oil change is required after first 10 hours of running the engine! (Normal service period 50 hours/6 months) OIL FILLER NECK NOTE NOTE...
  • Page 56 Carburetor Spark plug The Carburetor has a fixed setting for The spark plug can have deposits on the running at sea level. Special carburetor electrodes, which may result in malfunction jets can be installed in the carburetor when and/or starting difficulties. The spark plug operating the Ascender at higher altitudes condition is influenced by: ( >...
  • Page 57 G.03 TROUBLESHOOTING GUIDE If you need further assistance or are in any doubt please contact ActSafe Systems or your approved ActSafe distributor. PROBABLE CAUSE REMEDY PROBLEM Empty tank Refuel the Ascender The engine does not start Ignition cable loose Reattach the ignition cable to...
  • Page 58 PROBABLE CAUSE REMEDY PROBLEM Vacuum in fuel tank Open valve in fuel lid (Contact ActSafe) The engine dies or replace fuel cap The grab on the rope is poor, Rope connected incorrectly Reconnect the rope the rope slips The rope is not suitable for the...
  • Page 59 The winch is being used at High altitude will result in loss of high altitude performance. The engine can be equipped for use at high altitude. Contact ActSafe or an approved distributor The engine is in bad condition Service the engine...
  • Page 61 POWER ASCENDERS WARRANTY TERMS Warranty terms H.01...
  • Page 62 ActSafe who, upon ActSafe’s request, faulty parts or poor workmanship » ActSafe will repair or, if necessary can present the original sales invoice during its manufacture. This is in ActSafe’s opinion, replace any from ActSafe.
  • Page 63 Any service, repair or replacement » The Product is modified, maintained outside the scope of the Warranty shall In no case shall ActSafe be liable or repaired by a party not authorized be subject to the rates and terms of for any indirect, incidental, special by ActSafe.
  • Page 65 TECHNICAL DATA Ascender I.01 Engine I.02...
  • Page 66 Personnel Lifting – EN1891A Rope must be soaked before first use. Rope 11 mm, Equipment Lifting – See section C.01. ActSafe ELR 250 kg or max 2 persons Safe Working Load (SWL) 17 m/min (100 kg load) Ascent speed User regulated...
  • Page 67 I.02 ENGINE VALUE COMMENT PERFORMANCE/PART Honda GX35 35.8 cc, Forced air-cooled Engine 4-stroke OCH, single cylinder 131,5:1 Reduction rate Type CMR5H (NGK) Spark Unleadedpetrol 95-octane Fuel or higher. 0.65 L Fuel tank SAE 10W-30 Engine oil...
  • Page 68 T: +46 31 65 56 60 ActSafe Systems AB Sagbäcksvägen 13 E: info@actsafe.se SE-43731 Lindome, Sweden W: www.actsafe.se © 2015 ActSafe Systems AB...

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