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Summary of Contents for Air Weigh QuickLoad
- Page 1 QuickLoad Installation Guide Mack Camelback Suspensions Welded Drive Brackets Air-Weigh Customer Support: 888-459-3247 PN 901-0144-002 R0...
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Page 2: Table Of Contents
Table of Contents Scale Overview.................1 Overview: Sensor Installation............1 Tools Required.................2 Installing the Sensor Bracket on the Camelback Suspension...3 Preparing the Camelback Suspension........3 Welding the Bracket..............4 Adding a Protective Spray Paint Coating........5 Installing the Display and Cables..........6 Routing the Sensor Extension Cable.........6 Preparing the Cab Display for Installation.........7 Installing the Cab Display.............7 Delection Sensor Installation............8... -
Page 3: Scale Overview
Scale Overview The Air-Weigh QuickLoad Scale for vocational vehicles with the Mack Camelback suspension includes a dashboard-mounted QuickLoad display, power harness, a delection sensor with mounting hardware for the Camelback suspension, and sensor cables. This Installation Guide provides all the instructions needed to install the delection sensor on the Camelback suspension. -
Page 4: Tools Required
5/16 socket or lathead screwdriver • Note: Heavy calibration must be done using maximum vehicle loads. See QuickLoad Calibrations and Operations manual, for additional information on calibration. Cables to the sensor, and any other Air-Weigh wiring, must be separated by a minimum of 12 inches, or properly shielded, from exhaust piping. -
Page 5: Installing The Sensor Bracket On The Camelback Suspension
Installing the Sensor Bracket on the Camelback Suspension Preparing the Camelback Suspension Marking Center of Trunnion Tube 2. Using chalk or permanent marker, mark the top of the trunnion tube 3-3/8 in. (85.725mm) on both sides of the center mark. The overall measurement is 6-3/4 in. (171.45 mm). -
Page 6: Welding The Bracket
Welding the Bracket 1. Place the mounting bracket assembly on the top center of the trunnion tube. Mark the center on the alignment tool and ensure it lines up with the center mark on the trunnion tube. 2. Use C clamps to hold the bracket in place. Make sure you leave the alignment tool in the bracket assembly while welding. -
Page 7: Adding A Protective Spray Paint Coating
Adding a Protective Spray Paint Coating 1. To prevent the drive axle bracket from delaminating due to corrosion, we recommend you spray paint around the base of the brackets. 2. Using any enamel-based spray paint, paint around the base of the bracket. Paint all bare metal around the bracket completely. -
Page 8: Installing The Display And Cables
2. The drive axle sensor extension cable will be connected to Sensor Port A on the back of the QuickLoad display once the display is installed. 3. Coil and secure the drive axle extension cable approximately every foot along the frame of the truck using zip ties. -
Page 9: Preparing The Cab Display For Installation
Preparing the Cab Display for Installation The Optional Universal Mounting Pod can be used for installations where there is no space in the dash to mount the scale display. 1. Select a location for the display (1) on the dash panel (5) with at least 3”... -
Page 10: Delection Sensor Installation
Delection Sensor Installation 1. Insert the delection sensor into the brackets with its cable extending toward the side of the vehicle where you routed the sensor extension cable to the irewall. The engraved lettering on the sensor should face up. 2. -
Page 11: Securing Cables And Reassembling The Dash
Securing Cables and Reassembling the Dash 1. Coil and secure any excess wire using zip ties. 2. Tighten all zip ties and trim. 3. Reassemble the dash assembly after the sensor has been installed and sensor cables are connected. Ensure all connections are tight. -
Page 12: Setting The Sensor A/D Values
A/D values. A/D refers to the analog- to-digital conversion of the sensor reading. This step will require the use of either the QuickLoad Scale or the Delection Sensor Test box (P/N 1001). If using the QuickLoad Scale, the scale must be installed and powered, and the Delection Sensor Extension Cable must be installed. -
Page 13: Adjusting The A/D Reading
2. Tighten both nuts and use a torque wrench to torque to 60 ft-lbs. 3. Verify the A/D reading using the display in the cab (start the ignition to power on the display), or the delection sensor test box. If the reading is within range (750-1250), continue to instructions for the Final Sensor Torque. -
Page 14: Final Sensor Torque
1. Torque both nuts to ft/lbs. 2. Perform a inal check to A/D values using the readings from the in-cab QuickLoad display, not from the A/D Box. If A/D readings are not within range, repeat the Adjusting the A/D reading steps. -
Page 15: Cover Installation
Cover Installation 1. Locate the opening in the end of the cover. The opening is used for the sensor cable to go through. Cable Opening in Cover 2. Cut a notch in the supplied grommet and place it on the sensor cable. - Page 16 3. Slide the sensor cable/grommet combination into the cover hole with the Molex connector of the sensor cable on the outside of the cover and set the Delection Sensor Cover over the sensor on the trunnion tube. Placing the Cable and Grommet into Cover 4.
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Page 17: Notes
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Page 18: Limited Warranty
Limited Warranty For product failures due to material or manufacturing defects, Air-Weigh will replace or repair all components for up to 3 years from shipment date to the end-user Air-Weigh customer. These three-year components include: Displays, ComLinks, Sensors, Power Cables, Sensor Assemblies, Sensor Harnesses, and all other associated external components. -
Page 19: Procedure For Warranty Claims
Procedure For Warranty Claims ALL customers should irst contact Air-Weigh Customer Support Department at (888) 459-3247 for questions regarding the use, operation, repair or return of any Air-Weigh product. In the event Air-Weigh requests to examine the product prior to disposition OR for repair or replacement, Air-Weigh requires a Return Material Authorization (RMA) number be issued before the item is returned. - Page 20 1730 Willow Creek Circle • Eugene, OR 97402-9152 USA P.O. Box 24308 • Eugene, OR 97402-0437 USA Telephone (541) 343-7884 • Order Desk (888) 459-3444 Customer Support (888) 459-3247 • Fax (541) 431-3121 www.Air-Weigh.com...
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