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Summary of Contents for IEF Werner Module 68
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Page 1: Operating Instructions
Operating instructions Product name: Module 68 Product-ID: 1040579 Original version EN | Translation of the original instructions IEF-Werner GmbH | Wendelhofstraße 6 | DE-78120 Furtwangen | www.ief-werner.de... - Page 3 Legal information All rights, including translation, reserved. No part of the work must be reproduced in any manner (print, copy, microfilm or other method) without the written consent of IEF-Werner GmbH or processed, reproduced or distributed using electronic systems. All rights reserved for the case of patent, utility sample or design patent entry reserved.
- Page 4 IEF-Werner GmbH reserves the right to modify or improve the software or hardware or parts of it, as well as the supplied documentation or parts of it, without previous notice.
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Page 5: Table Of Contents
Parts lists and drawings ..................30 Module 68, TG1000018, Installation variant 1 ..............30 Module 68, TG1000018, installation variants 2 and 3 ........... 32 Carriage Module 68, Part no. 526820 ................34 IEF-Werner GmbH | Wendelhofstraße 6 | DE-78120 Furtwangen | www.ief-werner.de... - Page 6 Module 68 6 - 38 Operating instructions Module 68 gearbox, TG 1000032 ..................36 Clamping block complete, Part No. 525796 ..............38 Clamping block complete, Part No. 525181 ..............38 Werner GmbH | Wendelhofstraße 6 | DE-78120 Furtwangen | www.ief-werner.de...
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Page 7: Declaration Of Incorporation
Annex I of the above EC directive 2006/42/EC. Name and address of the documentation officer: IEF-Werner GmbH Furtwangen, May 2019 Stefan Deck (Manager) IEF-Werner GmbH | Wendelhofstraße 6 | DE-78120 Furtwangen | www.ief-werner.de... -
Page 9: Safety
Non-observance of the safety provisions may cause death or severe injury. CAUTION Indicates potential danger. Non-observance of the safety provisions may cause injury. NOTICE Indicates potential danger. Non-observance of the safety provisions may cause property damage. IEF-Werner GmbH | Wendelhofstraße 6 | DE-78120 Furtwangen | www.ief-werner.de... -
Page 10: General Warning Notes
Operating instructions 2.2 General Warning Notes The Module 68 must only be commissioned by specialists who have received safety-technical instructions and are able to assess potential dangers. Furthermore, all chapters of these operating instructions must have been read and understood completely. -
Page 11: Special Hazard Warnings
In addition, this Original User’s Manual also contains the following special hazard warning: WARNING Danger from crushing of limbs. These points of the components pose the danger of crushing limbs in operation. Figure 1 Dangers on Module 68 IEF-Werner GmbH | Wendelhofstraße 6 | DE-78120 Furtwangen | www.ief-werner.de... -
Page 13: Intended Use
13 - 38 3 Intended Use The linear unit Module 68 and Module 68 D (rotating unit) are precise, linear adjustment units with toothed belt drive that are used in the commercial area as an attachment part in connection with other components. -
Page 15: Assembly Instructions
15 - 38 4 Assembly Instructions 4.1 Installation Position The installation position is optional, this means the linear module 68 can be used horizontally as well as vertically. NOTICE In the vertical installation position, use only motors with spring-operated brake to prevent the lowering of the drive in de-energized condition! 4.2 Overview of motor installation variants... -
Page 16: Attachment
Module 68 16 - 38 Operating instructions 4.3 Attachment Module 68 and module 68 D are generally attached to the carriage. The basic body moves freely. Special connections screws (see Figure 5, below) are provided for attachment. Figure 4 Assembly drilling template Module 68... -
Page 17: Installation Of Actuators
17 - 38 4.4 Installation of actuators Actuators (pick-up modules, cylinders, etc.) to be installed on the Module 68 are usually attached to the linear unit using the drill template (see Figure 6, below) on the end plates. For module 68 D a shaft stub is available (see Figure 7, below). -
Page 18: Wiring
The initiators and their supply lines are protected in the carriage or, for the rotating unit (Module 68 D), in the motor flange cover of the rotating unit drive. The respective connections are centrally connected to one plug. If an additional reference point switch is required, it must be installed externally in a suitable position. -
Page 19: Technical Data Of Initiators
Nominal operating distance on steel 1.5 mm ± 10% Switching hysteresis ≤ 5% Function display Operating temperature - 25 °C … + 70 °C Protection class IP 65 Short-circuit proof Protected against polarity reversal IEF-Werner GmbH | Wendelhofstraße 6 | DE-78120 Furtwangen | www.ief-werner.de... -
Page 20: Limit Switch
The limit position switch is assigned as follows: Pin-No. Assignment IEF-Werner cables + 24 V brown Limit switch negative direction green white Limit switch positive direction yellow Reference switch grey Figure 10 Pin assignment of limit switch Werner GmbH | Wendelhofstraße 6 | DE-78120 Furtwangen | www.ief-werner.de... -
Page 21: Technical Data
Rope pull resistance toothed belt, main drive 1,680 N 1,680 N Figure 11 Load capacity Load capacity module 68 in cantilever operation, horizontal without rotating axis. F (N) S (mm) IEF-Werner GmbH | Wendelhofstraße 6 | DE-78120 Furtwangen | www.ief-werner.de... -
Page 22: Cable Routing
Cable routing For all moving cables, suitable cable routing has to be used to effectively prevent cable breaks. The minimum radius rmin for cable routing chains is calculated for IEF-Werner cables according to the following formula: ≥ 10 x cable diameter When different cables are used, EN 60204 must be observed. -
Page 23: Type Plate
Module 68 Operating instructions 23 - 38 4.5.9 Type plate The type label of the Module 68 is attached on following position: Figure 12 Position of type plate A Type plate Module 68 Figure 13 Type plate A Part number... -
Page 24: Technical Data When Using A Planetary Gear
Reverse play at the carriage (Vk • S) / (360x60) (140 mm • 9) / (360x60) 0.058 mm Consider the information of the respective gear manufacturer in any case. e.g. http://www.neugart.de/index.php/gb/products/Standard-gearboxes/PSN http://alpha.wittenstein.de/ Werner GmbH | Wendelhofstraße 6 | DE-78120 Furtwangen | www.ief-werner.de... -
Page 25: Maintenance And Repair
5.1 Lubrication of guide carriage During the design of the linear units Module 68 and Module 68 D, great importance was placed on the use of low-maintenance components. All roller elements were provided with lifetime lubrication in the factory. -
Page 26: Drive Unit
Always observe the installation size for the drive unit. See Figure 14, below and Figure 15, 31, drawing item 100. Figure 14 Drive unit, installation variant 1 A Drive unit B Clamping ring Tightening torque: 7.5 Nm Werner GmbH | Wendelhofstraße 6 | DE-78120 Furtwangen | www.ief-werner.de... -
Page 27: Troubleshooting
Replace toothed belt Motor (motor bearing) defective Replace motor For motor with brake: Brake does Apply current to the brake, if the brake not open still does not open, replace motor IEF-Werner GmbH | Wendelhofstraße 6 | DE-78120 Furtwangen | www.ief-werner.de... - Page 28 Pull deflection unit to stop on spacer sleeves Linear drive unit Incorrect direction of rotation Change motor direction of rotation moves mechanically against the stop Broken motor cable Replace cable during the reference Werner GmbH | Wendelhofstraße 6 | DE-78120 Furtwangen | www.ief-werner.de...
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Page 30: Parts Lists And Drawings
Spacer Ring, type: EVO 3 (for limitation of the belt tension) 726122 Inductive sensor, type: BES 516-300-S180-02 626705 Cylinder screw, type: ISO 4762-M x 8 – 8.8 + use depending on design Werner GmbH | Wendelhofstraße 6 | DE-78120 Furtwangen | www.ief-werner.de... - Page 31 Module 68 Operating instructions 31 - 38 Figure 15 Module 68 installation variant 1, exploded view IEF-Werner GmbH | Wendelhofstraße 6 | DE-78120 Furtwangen | www.ief-werner.de...
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Page 32: Module 68, Tg1000018, Installation Variants 2 And 3
Module 68 32 - 38 Operating instructions 7.2 Module 68, TG1000018, installation variants 2 and 3 Figure 16 Module 68, installation variants 2 and 3 A Motor installation variant 2 B Motor installation variant 3 Module 68 installation variant 3 Drawing item Part-No. - Page 33 Module 68 Operating instructions 33 - 38 Figure 17 Module 68, installation variant 3, exploded view IEF-Werner GmbH | Wendelhofstraße 6 | DE-78120 Furtwangen | www.ief-werner.de...
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Page 34: Carriage Module 68, Part No. 526820
See Figure 20, 38 ..20 1000466 Linear bearing ..30 26481 Damper ..40 100492 Fixing screw 25625 Guide roller 625144 Needle roller bearings 1010367 Sealing plug Ø 13.7 mm nature, type: GPN300 V 10 Werner GmbH | Wendelhofstraße 6 | DE-78120 Furtwangen | www.ief-werner.de... - Page 35 Module 68 Operating instructions 35 - 38 Figure 18 Carriage module 68, exploded view IEF-Werner GmbH | Wendelhofstraße 6 | DE-78120 Furtwangen | www.ief-werner.de...
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Page 36: Module 68 Gearbox, Tg 1000032
Driven toothed disc 527263 Clamping set, type: 15/28 Motor toothed disc + use depending on design Additionally, please observe the wear parts lists included with the delivery according to the order. Werner GmbH | Wendelhofstraße 6 | DE-78120 Furtwangen | www.ief-werner.de... - Page 37 Module 68 Operating instructions 37 - 38 Figure 19 Belt drive module 68, exploded view IEF-Werner GmbH | Wendelhofstraße 6 | DE-78120 Furtwangen | www.ief-werner.de...
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Page 38: Clamping Block Complete, Part No. 525796
7.5 Clamping block complete, Part No. 525796 Figure 20 Clamping block module 68, exploded view (see Carriage Module 68, Part no. 526820, 34, drawing item. 40) 7.6 Clamping block complete, Part No. 525181 Figure 21 Clamping block module 105, exploded view (see Carriage Module 68, Part no.
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