Related Manuals for Rioned URBAN COMBI
Summary of Contents for Rioned URBAN COMBI
- Page 1 USER’S MANUAL URBAN COMBI RIONED P.O. Box 5070 5004 EB Tilburg The Netherlands Telephone: +31 13 5479100 E-mail: info@rioned.com Internet: www.rioned.com...
- Page 2 RIONED. This restriction also holds for the corresponding drawings and diagrams. RIONED has the right to change parts at any time without any prior or direct warning to the client. Also, the contents of this manual can be changed without any prior warn- ing.
- Page 3 Foreword. This user’s manual is a manual for the professional user. This user’s manual has the purpose to control the machine in a safe manner and must be saved with the machine. The photos and drawings help you understand the text. First the user’s manual gives you an overview of the most important safety aspects.
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Page 5: Table Of Contents
Table of contents Introduction ................7 1.1 Use ..................7 Security ..................9 2.1 Instruction indications in this manual........9 2.2 Description security measures ..........9 2.3 Personnel protection outfit ............9 2.4 Warnings ................10 2.5 Personnel qualification and education ........10 2.6 Danger that can occur if the security regulations aren’t observed 10 2.7 Working safely.............. - Page 6 7.3 Valve control ............... 33 7.4 Security sticker..............34 Options..................35 8.1 ECO mode OFF ..............35 8.2 ECO versions............... 37 8.3 Riomote Control..............38 8.4 Management ............... 41 8.5 Hydraulic reel control ............42 8.6 Run dry protection ............... 42 8.7 Flashing orange light ............
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Page 7: Introduction
INTRODUCTION RIONED thanks you for your purchase of the RIONED drain and sewer-cleaning machine. We recommend that you read this manual thoroughly and see that the machine is handled and maintained in the proper manner. If your machine should give trouble and needs servicing, when you want to order parts, or if you have any questions, contact your RIONED dealer. - Page 8 The vacuum pump is connected to the vacuum tank. When this pump creates a vacuum, the tank gets filled. The hydraulic pump drives via a hydraulic system the hose reel. 11/16...
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Page 9: Security
SECURITY Be responsible for other people when you are working with this machine. This manual contains instructions for fundamental conditions that must be fol- lowed when using and maintaining this machine. That is why it is necessary that authorised and qualified personnel must read the user's manual and the user’s manual must always be available with the ma- chine. -
Page 10: Warnings
• Spray boots by use of spray gun (Recommended) 2.4 Warnings It is prohibited to drive with the water tank and vacuum tank full at the same time when the maximum allowed load of the vehicle is overstepped.! Never block the control levers in any way, otherwise mentioned. Put the personnel protection outfit on BEFORE you start the machine. -
Page 11: Working Safely
Changes to the machine are only permitted if Rioned has given written author- isation. The use of original spare parts and accessories is for the safety neces- sary. Rioned is not responsible for injuries or damages if other spare parts are used. - Page 12 11/16...
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Page 13: Technical Specifications
TECHNICAL SPECIFICATIONS 3.1 General Year of constructions (month/year) See type plate on frame Dimensions see chapter 11.9 Dimensions page: 61 Capacity vacuum/water tank 800 l / 400 l Length and diameter HP hose 80 m Diameter 1/2” (NW13) Length suction hose Diameter suction reel hose 3”... - Page 14 11/16...
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Page 15: Construction
CONSTRUCTION 4.1 Vehicle The suction unit contains the following main parts: High-pressure hose on reel Water tank Hose holder Vacuum tank Control box Handle Suction or Press Vacuum/manometer Emergency stop Hydraulic (speed) reel control Clamping bolts High-pressure (HP) valve Water level indicator Locking device swivel arm Sight glass Press valve... - Page 16 11/16...
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Page 19: Control Box
4.2 Control box Corona High Pressure LED Navigation bullets High Pressure symbol Function Vacuum LED Tachometer Vacuum symbol Pointer Navigator ECO Mode Emergency Stop Icons Left Key (Off-Manual-Riomote) Icons Right Engine LED Engine symbol 11/16... -
Page 20: Corona
4.3 Corona • The Control Unit is: The Corona is OFF (grey) unless: Set to Riomote Control Error applicable Switched OFF by the Eco Start/ Stop-system Diesel engine Pre Heat, Run dry error Oil level 11/16... -
Page 21: Control
CONTROL Emergency stop: The machine is equipped with an emergency stop. By operating this stop the machine will stop immediately. Do not use the button for normal stopping. Only use when dangerous situations occur. After use, turn the emergency stop in order to be able to start up again. -
Page 22: Starting The Engine In The Cabine
Cleaning a wall, a terrace or floor: spray lance gun 5.2 Starting the engine in the cabine: Start the engine of the vehicle as usual. Do not start the engine longer than 10 seconds! Hand break on. Clutch pedal in Put the car in 5th gear. - Page 23 5.3.1 Start diesel engine manually: Put the key into the keyhole. Turn the key to position 1 “Manual Control ON”. • “Work safe” is displayed for 2 seconds. • Icon “Manual control ON” is displayed for 2 seconds. • Then the main menu is displayed •...
- Page 24 • Then the main menu is displayed Increase (+ clockwise) or decrease (- counterclock- wise) RPM by turning the Navigator (50). Push the Navigator (50) for “Navigation bullet” menu. 5.3.2 Start diesel engine via Riomote: Put the key into the keyhole. Turn the key to position 2 “Radio Control ON”.
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Page 25: Unclogging A Drain
• Corona is coloured blue and is blinking. (see chapter 4.3 Corona page: 20) Switch on the Riomote control (see chapter 8.3 Riomote Control page: 38) • Corona is coloured blue continuously when the Riomote re- mote control has contact with the receiver. If the Riomote Remote Control is not switched on in 10 seconds or has no contact, the corona colours red and the emergency stop activates. - Page 26 5.4.1 Start spraying: By eControl: Press button “High Pressure ON” (47) • Water sprays out of the nozzle at the end of the hose. (44) • “High Pressure LED” lightens blue. • “High Pressure” on display for 2 seconds. • Then the main menu is displayed after 5 seconds.
- Page 27 Important! Rewind hose onto reel under pressure to avoid crushing. If machine has run out of water, ensure hose is unwound before pressurizing. 5.4.2 Stop spraying: By eControl: Press button “High Pressure OFF” (47) • “High Pressure LED” extinguishes. • “High Pressure OFF”...
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Page 28: Cleaning A Wall, Terrace Or Floor
5.5 Cleaning a wall, terrace or floor. Caution! Before using a spray gun, you must always set the pressure below the maximum (±the half of the maximum pressure). You must do this before you start the machine. If the machine is running, the pressure can be increased by turning the control wheel towards it’s maximum working pressure. -
Page 29: Pto Off
5.7 PTO OFF • Foot brake in • Hand brake off • Push the clutch pedal • Switch with button the PTO to position “off”. • Neutral gear • Release the clutch pedal. Now you can drive with the vehicle. 5.8 Using the device during periods of frost (no option antifreeze tank available) Your machine may freeze up during a period of frost. - Page 30 11/16...
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Page 31: Using The Vacuum Device
USING THE VACUUM DEVICE It is forbidden to drive with a vacuum tank and water tank that is completely full when the maximum allowed load is overstepped. Before you are going to drive, one of the two tanks must always be empty. -
Page 32: Empty The Dirt Water Tank
Caution! The vacuum pump is protected against overheating and will be shut off automatically. 6.2.1 Stop vacuum: By eControl: Press button “Vacuum OFF” • “Vacuum LED” extinguishes. • Engine RPM decreases Via Riomote Control: Press button (Vacuum OFF) on the Riomote Control. •... -
Page 33: Symbols
SYMBOLS 7.1 Pressure gauge Maximum allowed pressure Danger zone Working area 7.2 Pressure regulator Less pressure More pressure 7.3 Valve control Open and close valve: 11/16... -
Page 34: Security Sticker
7.4 Security sticker 11/16... -
Page 35: Options
Options 8.1 ECO mode OFF To change the ECO mode, the engine must run! ECO mode is standard always ON if function is available on machine. Turn the Navigator (15) clockwise and set the navigation bullet to position 5 “Eco Mode”. Push the Navigator (15) to activate the function. - Page 36 • “Eco Mode” icon extinguishes • Navigation bullet lightens blue • “Eco Mode” icon disappears Wait 2 seconds! • “Hours Total” is displayed. 11/16...
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Page 37: Eco Versions
8.2 ECO versions The ECO mode has two versions: ECO Start/Stop ECO Stop 8.2.1 ECO Start/Stop behaviour: Stop: • Press “High pressure OFF”: Water stops spraying RPM engine decreases. Engine stops after 30 seconds if no activity takes place. Start: •... -
Page 38: Riomote Control
8.3 Riomote Control Purpose: To operate the high-pressure machine from a distance. 8.3.1 Emergency stop test Check before working with the Riomote Control if the emergency stop works well. Proceed as follows: Put the key into the keyhole. Turn the key to position 2 “Radio Control ON”. •... - Page 39 • Start the engine by means of button “START” • Push the “STOP” button The machine has to cut off now. If this is not the case it is not allowed to work with the Riomote Control. Contact your supplier. 8.3.2 Battery If the indication on the Riomote Control starts burning it's indicates...
- Page 40 8.3.3 Functions 9 channel Riomote Control: Throttle down Throttle up Stop spraying Start spraying Stop the engine Start the engine Vacuum pump On Vacuum pump Off Emergency stop 11/16...
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Page 41: Management
8.4 Management Turn the Navigator (15) clockwise and set the navigation bullet to position 6 “Management”. Push the Navigator (15) to activate the function. • Navigation bullet extinguishes. • Management underline lightens. Software version. • Press Navigator shows actual software settings •... -
Page 42: Hydraulic Reel Control
8.5 Hydraulic reel control First choose the reel you want to wind (14). By means of using the control lever the high-pressure hose can be unrolled or rolled up. Due to the proportional functioning of this valve you can also control the speed of the reel. -
Page 43: Hose Guide
Switch off the machine immediately in case no more antifreeze is pumped into the antifreeze tank. 8.8 Hose guide Purpose: To guide safely the HP hose into the sewer. To wind the HP hose safely on the reel drum. Use: •... - Page 44 11/16...
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Page 45: Maintenance
MAINTENANCE Attention! Always stop the engine first and depressurize the system before serving or repairing the machine. To depressurize the system, you open the HP valve. If the spray lance gun is attached you must also pull the trigger. 9.1 Daily maintenance Oil level Check all oil levels once a week. -
Page 46: Hydraulic System
which case stop the machine, unscrew the hose coupling and clean or replace the one-way valve. Also, check the condition of the O-ring and gasket. Regularly clean the high-pressure control. Carefully remove all dirt! Proper maintenance will increase the service life of this part. •... -
Page 47: Cleaning The Suction Filter
Drain the siphon before use. Or see sight glass when necessary. 9.9 Extensive periodical maintenance Have the high-pressure machine checked and maintained from time to time by the technical service of Rioned. In this way, long life and quality will be guar- anteed. 11/16... -
Page 48: Maintenance Scheme
9.10 Maintenance scheme Interval Valve actuator Replace every 250 working hours Check oil levels Every time before use Cleaning water filter Every time before use and with strong pollution. Cleaning carriage weekly or with strong pollution. Lubricate moving parts Every 250 working hours or at least once every six month Cleaning pressure regulator Every 250 working hours or at least once... -
Page 49: Troubleshooting
TROUBLESHOOTING Failure Reason Solution The high-pressure pump does Water tank empty Fill the water tank not produce the required pres- Supply valve to water filter closed. Open the supply valve sure. Water filter clogged. Stop the machine and clean the water filter Air in high-pressure pump Allow the machine to run a few min-... - Page 50 Failure Reason Solution Hydraulic reel does not wind the Handle not on right position Put the handle into the right position hose Hydraulic tank almost empty Refill the tank. Check the system on leakage Drive chain not sufficiently tightened Tighten the chain Attachment bolt for control lever of Fasten the bolt and put the lever into hydraulic system loosened...
- Page 51 Failure Reason Solution Warning signal after short Battery empty / defect Load or replace working time Battery not loaded or defect Charge battery complete Check if the plug is connected and if the contact is on. Check if the charging works well Check battery points / clean it Use other battery Transmitter indications are good...
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Page 53: Exploded Views And Spare Parts Lists
EXPLODED VIEWS AND SPARE PARTS LISTS 11/16... -
Page 54: Pressure Regulator (Ulh261)
11.1 Pressure regulator (ULH261). Item No. Qty Order number Factory No. Description 1 67-262-101-001 01-0630 Casing 1 67-262-101-002 07-2788 Guide Plug 1 67-262-101-102 06-1131 Guide ring 1 67-262-101-003 06-0255 O-Ring 1 67-262-101-005 11-0477 Piston Rod 1 67-262-101-006 06-1129 O-Ring for 5 1 67-262-101-007 00-6113 Support Ring for 6... -
Page 55: Siphon
An Affiliate of Spartan Tool L.L.C. Tel.: 013-5479100 Fax: 013-5479104 Maten in mm Tek.no.: Deze tekening is eigendom van Rior B.V. / Rioned en mag zonder haar toestemming niet vermenigvuldigd, 60456060065 noch aan derden ter inzage gegeven worden. WWW.RIONED.COM File: C:\VaultLibraries\Bibliotheek\_Parts\60 Kamlock koppelingen\60456060065.iam... - Page 56 11/16...
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Page 57: Appendix
APPENDIX 12.1 EC declaration Of Conformity For Machinery RIOR B.V. / RIONED Centaurusweg 45, Tilburg, The Netherlands, Herewith declares that: RIONED Urban Combi, • is in compliance with the Machinery Directive (2006/42/EC); • is in conformity with the provisions of the following other EEC direc-... -
Page 58: Sales Managers
12.2 Sales Managers EXPORT D. Maas / H. de Laat Centaurusweg 5015 TC Tilburg Tel.: +31 13-547 91 00 REPAIR THE NETHERLANDS Rioned Centaurusweg 45 5015 TC Tilburg Tel.: +31 13-547 91 00 Fax: +31 13-547 91 04 11/16... -
Page 59: Electric Plan
12.3 Electric plan 11/16... -
Page 60: Electric Plan
12.4 Electric plan 11/16... -
Page 61: Switch Plan
12.5 Switch plan 11/16... -
Page 62: Wiring Lights
12.6 Wiring lights 11/16... -
Page 63: Hydraulic Oil
12.7 Hydraulic oil Important! You have to renew the environment friendly hydraulic oil ones a year. Description Hydraulic oil is an environment friendly oil based on vegetable oil. By use of natural vegetable oil, the hydraulic oil is neutral for the environment and is bi- ologically decomposable. -
Page 64: Hydraulic Scheme
12.8 Hydraulic scheme 11/16... -
Page 65: Dimensions
12.9 Dimensions 11/16... -
Page 66: Pneumatic Circuit
12.10 Pneumatic circuit Not necessary 11/16... -
Page 67: Index
Reason ....49 built by ....7 Important .... 13 .. 46 responsible ....9 RIONED ....7 injuries ....11 Rioned ....2 ... 11 Interval ....48 ....57 Carriage ....45 Caution ....28 ... 32 Ceramic plunger ..49 Changing the pump oil 46 lightning .... - Page 68 Year of constructions 13 11/16...
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