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Operating and maintenance manual Model Machine Z-AXIS HBM _ _ Serial No./Year of manufacture...
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................................................................All copy rights of this manual are reserved to Nordson ® The text and the numbering system can not be used in any other form without written permission from Nordson ® NB: descriptions and illustrations in this publication are simplified.
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TITLE OF THE DOCUMENT : NO.: OPERATING AND MAINTENANCE MANUAL ISSUE NO. : CUSTOMER: JOB ORDER NO.: SERIAL NO. : DATE : DESCRIPTION ISSUE DATE 12/09/03 General revision 07/09/06 General revision 01/09/08 General revision 16/07/10 General revision Prepared Approved Controlled Nordson - HBM...
Page CHAPTER 3.0 DESCRIPTION OF THE MACHINE Terminology used Page CHAPTER 4.0 TECHNICAL DATA Weights and overall dimensions Page CHAPTER 5.0 IDENTIFICATION OF THE MACHINE CHAPTER 6.0 FORESEEN AND UNFORESEEN USE OF THE MACHINE Risidual risks Page Nordson - HBM...
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Replacing gear-motor Page 12.6 Pulley replacement Page 12.7 Replacing end of stroke sensors Page 12.8 Adjustment of trolley wheels Page 12.9 Replacing of trolley wheels Page 12.10 Replacing and adjusting toothed belt Page 12.11 Replacing snub pulley Page Nordson - HBM...
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General advice Page 14.2 How to order spare parts Page CHAPTER 15.0 DRAINING OF HARMFUL SUBSTANCES AND DISMANTLING THE MACHINE CHAPTER 16.0 ATTACHED CE plate Declaration of conformity Wiring diagrams Recommended oils CHAPTER 17.0 PERSONALIZATION/ SPECIAL EXECUTIONS Nordson - HBM...
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Identification data of the manufacturer Page Nordson International Page How to read and use the "operating and maintenance manual" Page 0.6.1 Symbols used in the manual Page Machine updates Page How to ask for further copies Page Responsibilities Page Nordson - HBM...
Z-AXIS HBM CHAPTER 0.0 INTRODUCTION Document identification The operating and maintenance manual is a document issued by Nordson against a ® specific job order and it is an integral part of the machine. Such a document is marked with a serial number that corresponds to that of the machine, in order to permit tracing and identification.
Z-AXIS HBM Identification data of the manufacturer The identification of Nordson as machine manufacturer, is in compliance with the ® legislation in force through these certificates: Declaration of conformity (see attached) i plate Operation and maintenance manual A special identification plate, applied to the machine, permanently carries information i mark.
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Z-AXIS HBM Outside Europe For Your nearest Nordson office outside Europe contact the Nordson offices below for detailed ® information. CONTACT NORDSON PHONE Africa/Middle East DED, Germany 49-211-92050 49-211-254 658 Asia/Australia/ Pacific South Division, USA 1-440-988-9411 1-440-985-3710 Latin America 81-3-5762 2700...
Each page reports its progressive number depending on the chapter and to the number of the chapter itself. Chapter 0.0 INTRODUCTION Page/Chapter The graphic illustrations, reported in the manual, are identified by a progressive number depending on the chapter. Figure Page/Chapter Nordson - HBM...
Electrical maintenance person: a technician, qualified and authorized to install, repair and carry out special maintenance exclusively electrical. Manufacturer's technician with mechanical competences: for complex and/or special operations. Manufacturer's technician with electrical or electronic competences: for complex and/or special operations. Nordson - HBM...
Z-AXIS HBM Machine updates In the case of technical changes made by Nordson during the operating life of the ® machine an appropriate revision of the document itself will be supplied with the essential data specified on the page “DOCUMENT IDENTIFICATION”.
"operating and maintenance manual"; It must be remembered that any total or partial reproduction of this manual is forbidden unless authorised by Nordson ® Nordson - HBM...
Z-AXIS HBM REV. TECHNICAL ASSISTANCE TITLE OF THE DOCUMENT : Operating and maintenance manual Z-AXIS HBM TECHNICAL ASSISTANCE Page 1 to 2 Nordson - HBM...
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Z-AXIS HBM CHAPTER 1.0 TECHNICAL ASSISTANCE For any technical or commercial requirements, please contact: Nordson - HBM...
TITLE OF THE DOCUMENT : Operating and maintenance manual Z-AXIS HBM GENERAL SAFETY INSTRUCTIONS Page 1 to 6 Dangerous areas and placing of safety devices Page Placing of warning labels Page General prohibitions Page General obligations Page Dangers Page Advice about lighting Page Nordson - HBM...
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The employer should provide the necessary training to the staff regarding the risks of accidents, and safety devices to protect the worker, and must also insist on the observance of rules and company instructions about safety and protection measures. Nordson - HBM...
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ATTENTION : If this machine is an integral part of a plant, it is forbidden to start it unless the whole plant is in compliance with the "Machine directive" 2006/42/ CE" and those that follow. Nordson - HBM...
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The position of the emergency/stop button A8 (01) depends on the type of control module connected to the machine: in case of a complex plant, with more machines, the emergency/stop button is located on the general board of the plant. Nordson - HBM...
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The warning labels that are clearly visible and attached to the machine are additional and not alternative measures to the already foreseen protections. Such labels further improve the operator's safety, in that they give correct information regarding requirements and cautions. Nordson - HBM...
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The machine is not provided with an autonomous lighting system, because a normal working environment condition, that is at least 300 lux, is sufficient. The customer should supply a similar lighting value, to carry out the normal working operations. For maintenance work a portable lamp is recommended. Nordson - HBM...
Z-AXIS HBM REV. DESCRIPTION OF THE MACHINE TITLE OF THE DOCUMENT : Operating and maintenance manual Z-AXIS HBM DESCRIPTION OF THE MACHINE Page 1 to 4 Terminology used Page Nordson - HBM...
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300 kg. The Z-axis mod. HBM can achieve a parallel or a perpendicular movement to the axe. Many other uses are also possible besides painting. Anyway they have to be considered by Nordson technical office. ® Nordson - HBM...
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The machine is not endowed with anti-vibrating feet, but it is based directly on the ground through screws anchor and relative screws. At the top of the covered part, where there is the gearmotor, the cables outlets A8 (13) (power supply and signal) to the control module are located. Nordson - HBM...
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Z-AXIS HBM Terminology used TROLLEY: part of the machine on which the reciprocator is fixed.. ARM: part of the machine for fitting the spray gun. GUN: apparatus not supplied by Nordson suitable for the spraying of epoxidic ® powders or paints.
Z-AXIS HBM REV. TECHNICAL DATA TITLE OF THE DOCUMENT : Operating and maintenance manual Z-AXIS HBM TECHNICAL DATA Page 1 to 2 Weights and overall dimensions Page Nordson - HBM...
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MAX STROKE "C" on demand; min. 500 mm 5 m/1' SPEED (FIXED) CAPACITY 300 Kg NOISE Inferior to 70 dB 1 Kw RATED POWER POWER SUPPLY 230 V AC +/- 10% 3F 50 Hz (others on demand) Nordson - HBM...
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Z-AXIS HBM REV. IDENTIFICATION OF THE MACHINE TITLE OF THE DOCUMENT : Operating and maintenance manual Z-AXIS HBM IDENTIFICATION OF THE MACHINE Page 1 to 2 Nordson - HBM...
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MARK", applied to each machine, and the relevant "DECLARATION OF CONFORMITY" are attached. 5.0.3 - If the plate CE MARKING is accidentally damaged , removed from the machine or simply the manufacturer mark is removed, the customer must inform Nordson ® Nordson - HBM...
Z-AXIS HBM REV. FORESEEN AND UNFORESEEN USE OF THE MACHINE TITLE OF THE DOCUMENT : Operating and maintenance manual Z-AXIS HBM FORESEEN AND UNFORESEEN USE OF Page 1 to 2 THE MACHINE Risidual risks Page Nordson - HBM...
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It is absolutely forbidden to use the machine for any use other than that for what it is intended unless a specific request has been made to Nordson ® The incorrect use of the machine could cause risks both to the operator and to the machine itself.
MOVING AND TRANSPORT Page 1 to 5 Staff qualification Page Equipment and means to use Page Advice about lifting Page 7.3.1 Lifting with ropes Page 7.3.2 Lifting with machines Page Storage conditions Page Checking the machine Page Nordson - HBM...
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Z-AXIS HBM CHAPTER 7.0 MOVING AND TRANSPORT The machine is normally sent completely wrapped up with Pluriball, but depending on distance and type of contractual agreements it may be also blocked to a pallets or in a crate. Nordson - HBM...
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Use suitable protections to lift loads with sharp corners. Do not twist or knot the belt. Follow the instructions for use indicated by the supplier. Hook the other ends of the slings on to the hook of the lifting machineries. Nordson - HBM...
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Z-AXIS HBM Advice about lifting Depending on transport conditions, the z-axis by Nordson can be moved by lifting with ® ropes or fork lift trucks. NB: it is necessary to carry out the charging and discharging operations keeping the x- axis horizontal.
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Z-AXIS HBM 7.3.2 Lifting with machines If the Z-axis by Nordson is moved horizontally, it is necessary to lay it down on the ® forks of the forklift, facing down, as in figure A: . ATTENTION: Do not lay the machine on the cover side, or lifting it vertically.
Z-AXIS HBM REV. MACHINE INSTALLATION TITLE OF THE DOCUMENT : Operating and maintenance manual Z-AXIS HBM MACHINE INSTALLATION Page 1 to 3 Environmental conditions Page Need of free spaces Page Nordson - HBM...
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To place the machine in a paint plant, it is sufficient to lift it and transport it up to the required position. Once it is installed, adjust the machine, getting round any gradient of the ground, through the use of suitable shims. Block the machine to the ground, fixing it through screws and screw anchors. Nordson - HBM...
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Need of free spaces ATTENTION : When the z-axis is positioned, it is necessary to define the area, where the moving parts (gun supporting arm) have their range, according to the EEC laws regarding the security on working stations A9 Nordson - HBM...
SETTING UP THE MACHINE TITLE OF THE DOCUMENT : Operating and maintenance manual Z-AXIS HBM SETTING UP THE MACHINE Page 1 to 4 Connection of the z-axis to the control module Page Assembly of the reciprocator on the z-axis Page Nordson - HBM...
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In case of special executions, see the wiring diagrams of the plant. ATTENTION: on the grounds of the plant features, the z-axis HBM is predisposed to be connected to modules series HQ; for further explanations about connections, contact in advance Nordson technical office. ®...
Lift the reciprocator above the support plate. A9 Position the reciprocator so as the flange holes correspond to those located on the plate or on the trolley. ATTENTION: the z-axis has a capacity of 300 kg. Fix the reciprocator with socket-flat-head screws M10x25 A: Nordson - HBM...
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ATTENTION: The covering plate is not to be trample. Examples of assembly/use of reciprocators on the z-axis are now shown. PARALLEL ASSEMBLY: fitted to every tracking or step-to-step systems. PERPENDICULAR ASSEMBLY: fitted to approach or move away the dispensers. Nordson - HBM...
TITLE OF THE DOCUMENT : Operating and maintenance manual Z-AXIS HBM 10.0 BEFORE START UP Page 1 to 3 10.1 Staff qualification Page 10.2 Foreseen control positions Page 10.3 Control boards Page 10.4 Stop-commands and their placing Page Nordson - HBM 10.0...
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HHHH CHAPTER 10.0 BEFORE START UP When starting the machine no particular preparatory procedures are necessary because the machine is tested and adjusted in all its functions by Nordson ® 10.1 Staff qualification The operator of the machine, before carrying out any kind of productive cycle, must know all the information, shown in this technical manual about the machine.
Z-AXIS HBM HHHH 10.3 Control boards The Z-axis by Nordson is projected to be connected to control modules with manual commands. For the descriptions of modules refer to the operating manual supplied. 10.4 Stop-commands and their placing In case of danger, failure or any emergencies it is necessary to press the EMERGENCY STOP push button common to the whole plant.
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Z-AXIS HBM REV. USE OF THE MACHINE TITLE OF THE DOCUMENT : Operating and maintenance manual Z-AXIS HBM 11.0 USE OF THE MACHINE Page 1 to 2 Nordson - HBM 11.0...
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Z-AXIS HBM CHAPTER 11.0 USE OF THE MACHINE For a correct use and programming, see the operating manual of the control module. Nordson - HBM 11.0...
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12.9 Replacing of trolley wheels Page 12.10 Replacing and adjusting toothed belt Page 12.11 Replacing snub pulley Page 12.12 Adjustment max stroke Page 12.13 Disassembly of lateral part of the machine Page 12.14 Encoder replacement Page Nordson - HBM 12.0...
Can only be carried out by staff qualified by customer and regard ordinary maintenances. Mechanical or electric competences may be required. INTERVENTIONS THAT REQUIRE PARTICULAR TECHNICAL COMPETENCES Can only be carried out by Nordson qualified mechanical or electrical technicians. ® At the beginning of each paragraph, referring to the various maintenance subjects, the relative symbol referring to the necessary qualification of the operator is indicated.
To replace the gearmotor, do as follows: Position the reciprocator at the opposite side of to the cables output. Switch off the machine. Unscrew the socket head screw (Nr. 4) that fix the cover, then lift it and remove it. A8 , Nordson - HBM 12.0...
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Loosen the toothed belt, by unscrewing the screws (Nr. 5) from the tightener. A: Unscrew the hexagonal-head screws that fix the draft group to the trolley. A; Remove the draft group from the trolley plate. A< Remove the belt from the driving and snub pulley. Nordson - HBM 12.0...
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Z-AXIS HBM Open the connection box and disconnect the motor. A= Remove the box and unscrew the four screws (No. 6) that fix the gearmotor. A> Nordson - HBM 12.0...
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Remove the pulley from the old gearmotor and place it in the new one. NB: to disassemble the pulley see following paragraph. Assemble the new gearmotor repeating the reverse operations. Position the belt on the pulleys (driving and snub). A@ Nordson - HBM 12.0...
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Z-AXIS HBM Adjust the belt tension operating on the two socket head screws (Nr. 5) of the tightener (see paragraph 12.10) 8A and fix the draft group. 88 Nordson - HBM 12.0...
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Close the machine by reassemble the cover, fixing it with the relative screws. 89 ATTENTION: Once the belt has been tensioned, apply Loctite to the adjusting screws. ATTENTION: During the connection of the motor, check its correct direction of rotation Nordson - HBM 12.0...
Unscrew the socket head screws (Nr. 4) of the cover, lift it and remove it. 8; Unloosen the toothed belt, unscrewing the two screws (Nr. 5) of the tightener. 8< Unscrew the three hexagonal head screws that fix the draft group to the plate. Nordson - HBM 12.0...
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NB: the movement from the shaft to the pulley is transmitted via a key inserted in the special seat (on the shaft and on the pulley); the screws keeps the pulley in position. Remove the pulley and the key. 8? Nordson - HBM 12.0...
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To remove grease or dirt, clean the shaft. 8@ Now it is possible to assemble the new pulley, inserting first the into its seat on the shaft. Screw the screw that block the pulley, tightening it with the wrench. 9A Nordson - HBM 12.0...
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(with the key) is suitable; it is not necessary to use a more complex system, for ex. with the ring block. Reassemble the toothed belt and adjust the tension, referring to chapter 12.10. 98 Reassemble the cover and fix it with the relative socket head screws (Nr. 4). 99 9: Nordson - HBM 12.0...
Z-AXIS HBM 12.7 Replacing end of stroke sensors Bt4;3 Switch off the machine, remove the cover, unscrewing the relative socket head screws (CH 4). 9; Open the connection box and disconnect the two limit switches. 9< Nordson - HBM 12.0...
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Z-AXIS HBM Mark the position of the end of stroke sensor to replace. 9= Unloosen, with a setscrew wrench, the screws that fix the sensor to the guide and remove the electric connections. 9> Nordson - HBM 12.0...
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Replace the sensor and restore the connections. 9? Adjust the position of sensor, referring to the mark on the guide. 9? If necessary, adjust also the position of the other sensor, in order to reach the stroke desired value. Nordson - HBM 12.0...
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Z-AXIS HBM Once the adjustment has been finished, close the machine assembling the cover :A Nordson - HBM 12.0...
Replacing of trolley wheels Bt4; Because of the constructive features, the wheels supports are fixed and no adjustment are foreseen. 12.9 Replacing of trolley wheels Bt4; To replace the wheels of the trolleys contact the Nordson assistance service. ® Nordson - HBM 12.0...
Switch off the machine and remove the cover; unscrew completely the tie rods using a setscrew wrench Nr. 5. NB: this operation must be carried out little by little, unscrewing the screws alternately. NB: to make the operation easier, unloosen first the lock nuts. Nordson - HBM 12.0...
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Remove the belt, unscrewing the fixing screws from the draft group and extracting it from the pulleys. :; Remove the toothed blocks from the belt, unscrewing the relative screws (setscrew wrench No. 4) :< ; replace the belt with a new one. Nordson - HBM 12.0...
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Adjust the belt tension, operating on the tie rods so as to reach the correct value. := NB: to centre correctly the belt, it is necessary that the sides of the blocks are parallel. Check manually the belt tension. :> Nordson - HBM 12.0...
ATTENTION: To carry out this operation it is necessary to position the trolley at the side of the motor gear (connection box). :@ To replace the snub pulley, do as follows: Switch off the machine and remove the cover, by unscrewing the relative screws. Nordson - HBM 12.0...
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Unscrew and remove the screws that fix the pulley support. ;8 Remove the toothed pulley and the relative pivot, removing the support Assemble the new pulley complete with the pivot. NB: the bearings are assembled in the pulley support Nordson - HBM 12.0...
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Position the trolley in the centre of the z-axis Switch off the machine. Remove the cover. Unloosen the fixing socket head screws of the support. Let the end of stroke group slides up to the new position. ;: Nordson - HBM 12.0...
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- gearmotor side: end of stroke back - opposite side: end of stroke forward Block the end of stroke group tightening the socket head screws. Adjust the end of stroke position. ;; ;< Reassemble the cover, by screwing the relative screws. Nordson - HBM 12.0...
Unloosen the three nuts (wrench Nr. 16) that fix the lateral side of safety guard ;> and separate the two parts. NB: in particular cases it is possible to use the machine without the motor part, by lifting manually the reciprocator fixed on the trolley. Nordson - HBM 12.0...
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To replace the gearmotor, do as follows: Position the reciprocator at the opposite side of to the cables output. Switch off the machine. Unscrew the socket head screw (Nr. 4) that fix the cover, then lift it and remove it. ;? , Nordson - HBM 12.0...
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Assemble the new encoder on the support, taking care to insert the shaft into the pipe of the joint and block it with the relative clamp. Connect the encoder to junction box (see the wiring diagram). Close the junction box and the machine. Nordson - HBM 12.0...
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Z-AXIS HBM REV. ALARMS TITLE OF THE DOCUMENT :Operating and maintenance manual Z-AXIS HBM 13.0 ALARMS Page 1 to 2 Nordson - HBM 13.0...
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Adjust belt tension MOVEMENT NOISE DURING REVERSAL Play of reductor gear Replace gear-motor LOSS OF STROKE Breaking of one or more end of Replace the end of stroke REFERENCES stroke ELECTRIC ANOMALIES See manual of control module Nordson - HBM 13.0...
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Z-AXIS HBM REV. SPARE PARTS TITLE OF THE DOCUMENT : Operating and maintenance manual Z-AXIS HBM 14.0 SPARE PARTS Page 1 to 3 14.1 General advice Page 14.2 How to order spare parts Page Nordson - HBM 14.0...
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14.1 General advice In order to optimise and address correctly the demand of spare parts and/or technical assistance, it is necessary to refer to Nordson ® If the customer uses, above all during the period of contractual guarantee of the...
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The order will have to contain the following elements: Model/Type of machine Serial No. Table No. Position No. of spare part Description of spare part Code of spare part Quantity Example: Z-axis HBM Serial No. 99999 Table 1.0 Position 02 Pulley No. 1 piece Nordson - HBM 14.0...
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GROUP SNUB PULLEY CODE TAB. 4 .A Pos. Part Nmber Q.ty 220.1105 - Pulley 230.0605 - Key 6 x 6 x 28 UNI 6608 220.1107 - Lateral support 220.1108 - Base support...
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Z-AXIS HBM REV. DRAINING OF HARMFUL SUBSTANCES AND DISMANTLING OF THE MACHINE TITLE OF THE DOCUMENT : Operating and maintenance manual Z-AXIS HBM 15.0 DRAINING OF HARMFUL SUBSTANCES AND Page 1 to 2 DISMANTLING OF THE MACHINE Nordson - HBM 15.0...
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The dismantling of the machine and the removal of its components must be carried out according with the local laws or directives. The machine is prevalently composed by: ferrous materials (structure and mechanical parts) materials derived from copper (electric wires and electric motor winding) Nordson - HBM 15.0...
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Z-AXIS HBM REV. ATTACHED TITLE OF THE DOCUMENT : Operating and maintenance manaul Z-AXIS HBM 16.0 ATTACHED Page1 to CE plate Declaration of conformity Wiring diagrams Recommended oils Nordson - HBM 16.0...
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