Metcalfe CJ24 Operating & Maintenance Instructions

Vegetable preparation machine

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METCALFE CJ24 VEGETABLE PREPARATION MACHINE
Operating & Maintenance Instructions
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Summary of Contents for Metcalfe CJ24

  • Page 1 METCALFE CJ24 VEGETABLE PREPARATION MACHINE Operating & Maintenance Instructions...
  • Page 2 Introduction The special tools or devices supplied with the machine are designed and supplied in accordance with legal requirements and safety standards. Dimensional drawings and photographs are supplied as examples and as a point of reference to facilitate comprehension of the texts. As a consequence of its continual efforts to develop, update and improve its products, the Manufacturer reserves the right to modify any of the dimensional, structural or aesthetic characteristics of the machine and its accessories and to make variations in technical features...
  • Page 3 GENERAL INDEX SECTION 1 - GENERAL INFORMATION Technical information Uses of the machine Equipment and special accessories Safety devices Electric wiring Warnings and instructions regarding safety Noise levels SECTION 2 - INSTALLING THE MACHINE Characteristics of the site of installation Electric power required Conditions required for safety, protection of the operator and risk prevention SECTION 3 - PREPARING THE MACHINE FOR OPERATION...
  • Page 4: Technical Information

    SECTION 1 - GENERAL INFORMATION These instructions relate to the Metcalfe CJ24 Vegetable Preparation Machine - A machine designed for cutting vegetables of all kinds. The identification plate is attached at the rear of the machine on the left- hand side, close to the outlet of the power cable.
  • Page 5 Table 1...
  • Page 6 VARIOUS COMBINATIONS OF DISCS AND TYPES OF OPERATIONS Type of Cut Rotating Disc Fixed Disc Expulsion Disc Slices 10mm E 10 1mm delicate 2mm delicate Curved strips 2.5 x 2.5mm H 2.5 4 x 4mm 6 x 6mm 8 x 8mm 10 x 10mm H 10 Strips...
  • Page 7 Slicing discs X1-8 Slicing disc with an adjustable thickness Slicing discs from 1 to 8 mm. All stainless steel. Stick cutting discs Stick cutting discs...
  • Page 8: Safety Devices

    D8x8 D10x10 D12x12 D20x20 Shredding-gratin discs Cube cutting discs Disc holding rack 1.4 Safety devices Like all our products, this machine was designed and manufactured to offer a high degree of safety during use together with high levels of performance, easy operation and a high degree of reliability.
  • Page 9: Electric Wiring

    to prevent any dangerous situation caused by spontaneous re-starting when mains voltage is supplied to the machine. The controls are protected against accidental use:  Thermal protection of the motor.  Protection by means of a fuse in the low-voltage auxiliary circuit. The electric system is designed in conformity with European regulations CEI EN 60204-1 (CEI 44-5 §...
  • Page 10 2. Before starting the machine the operator must read this instruction manual completely and be fully aware of its contents. 3. Connection and preparation for operation must be carried out only by a specialised installation expert, who must use the appropriate instruments to take the preliminary step of verifying the effectiveness of the ground circuit the machine is to be connected to.
  • Page 11: Noise Levels

    indications attached to the machine must never be removed and always kept visible and legible. 13. Never use the machine if you are under the influence of alcohol, have taken psychotropic drugs or any other substance or medicine that may alter the normal state of vigilance. 14.
  • Page 12: Electric Power Required

    The installation site must be properly illuminated to facilitate working with the machine. You should avoid setting up the machine in places that are too dark or where bright or excessive light is likely to disturb you. Make sure that nothing can fall onto the machine or cause an obstruction over the ventilation slits.
  • Page 13: Unpacking The Machine

    SECTION 3 - PREPARING THE MACHINE FOR OPERATION 3.1 Unpacking the machine The machine is packed in a strong carton box. Open this box from the upper side, as indicated by the arrow, remove the anti-impact materials and raise the machine, holding it with both hands at the bottom.
  • Page 14 To determine the parameters for the section switch with interlocking device and the thermo- magnetic ground-fault circuit interrupter refer to CEI – IEC and technical regulations in force in the country where the machine is installed. The connection plug must be connected to an interlocked socket, capable of providing the characteristics indicated in section 1.1 of this manual.
  • Page 15: Description Of The Controls

    SECTION 4 - USING THE MACHINE 4.1 Description of the controls (Fig.3) The control panel is located on the right side of the machine and has the following switches: A - Push-button for STOP (OFF). When this button is pressed, the motor will stop. B - Push-button for START (ON).
  • Page 16: Maintenance

    The user must not tamper with the machine. Metcalfe Catering Equipment Ltd declines all responsibility, both present and future, with regard to damage to persons or the environment which may derive from tampering with the machine and in particular with the safety systems and devices by the user or by persons not expressly authorised by us.
  • Page 17 If the voltage has to be changed from 415V three-phase to 240V three-phase (Fig.4), proceed as follows: 1. The 415V 50Hz three-phase motor has two groups of cables each containing three leads of three different colours. 2. The three wires with different colours are short-circuited and separated under a cover or terminal.
  • Page 18 CJ24 Breakdown Drawing Exploded view of the machine and replaceable parts...
  • Page 19 METCALFE WARRANTY All Metcalfe products are guaranteed against defects in material and workmanship for a period of one year from date of Invoice, except where specially noted. The Company's obligation under this warranty is limited to repairing or replacing, without charge, any part or parts found to be defective under normal use, in accordance to the specified operations manual and capacity ratings.
  • Page 20 Electrical PAT Certificate Test Detail Results Test Detail Results Item: Item: Class: Class 1 / Class 2 Class: Class 1 / Class 2 Date: Date: Appliance ID: Appliance ID: M.C.E. M.C.E. User ID: User ID: Visual: Visual: Earth Current: amps Earth Current: amps Ω...

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