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ProCal
User Manual
Whip Mix Corporation
361 Farmington Ave.
P.O. Box 17183
Louisville, KY 40217-0183 USA
502-637-1451
800-626-5651
Fax 502-634-4512
www.whipmix.com

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Summary of Contents for Whip Mix ProCal

  • Page 1 ProCal ™ User Manual Whip Mix Corporation 361 Farmington Ave. P.O. Box 17183 Louisville, KY 40217-0183 USA • • • 502-637-1451 800-626-5651 Fax 502-634-4512 www.whipmix.com • • •...
  • Page 2: Product Overview

    The LCD readout on the ProCal box should agree therefore create less charge buildup in the thermocouple, with the furnace display to within three degrees Celsius. If affecting the calibration.
  • Page 3: Kit Contents

    ProCal Operating Instructions Kit Contents • Instrument Box • Special Firing Tray • Data Cable • Operator Manual • FireLite 95031 Wall Charger (Sold separately) Important Notes / Reminders The Special Firing Tray and the Instrument box form a Since High Temperatures are present in the Furnace for MATCHED SET.
  • Page 4 ProCal Operating Instructions Setup for Either Quick Check or Full Calibration (Pro 200 only) Turn the Furnace Power to the OFF position. Use the Furnace Up Arrow button This is required to to raise the table prevent electrical surges until it is fully...
  • Page 5 ProCal Operating Instructions Quick Check Survey (Assumes the Physical Setup Step is Complete) Procedure for Pro 200 Series Only Navigating to the Pro Cal Menu Menu. The Pro Cal is a separate operating mode. From the Pro 200 Main Menu Select Special Allow Stabilization Time Functions.
  • Page 6 ProCal Operating Instructions 1000°C temperature because the following would result: (1150°C) and below (850°C). You can still address a deviation from nominal in a Furnace Display Instrument Box Display single range by going into each program that has a 850°C 849°C 1000°C...
  • Page 7 ProCal Operating Instructions How to Enter An Overfire Correction Using The Program Level Fusing Adjust (Pro 200 only) Affects This One User Firing Program ONLY) Main Menu High Temp Adjustment Roll Selector Knob Run Program >0C Press Knob to Skip...
  • Page 8 ProCal Operating Instructions Full Calibration Run (Pro 200 only) How to Keep Tabs on the IMPORTANT NOTE: WHEN THE FULL CALIBRATION RUN FINISHES SUCCESSFULLY, THE PRO CAL SOFTWARE Calibration Run WILL AUTOMATICALLY ZERO OUT ANY PREVIOUSLY ENTERED HIGH FUSING ADJUSTMENTS AND LOW...
  • Page 9 ProCal Operating Instructions Inspecting the Results SOAKED MUFFLE TIMELINE • Within 40 Minutes of Completion Pro Cal Furnace Pro Cal Furnace The three calibration results for 850°C, 1000°C, and Quick QC Check Calibration 1150 C 1150°C are on the confirmation screen shown above.
  • Page 10: Troubleshooting

    Remove the Pro Cal Kit and verify the furnace Actual Temperature is tracking the furnace Target Temperature. If the furnace itself is not the issue, contact Whip Mix Customer Service. The difference between the furnace...
  • Page 11 850°C. Observe the Actual Temperature for a couple of minutes and if the Actual Temperature on the furnace display is not stable at 850°C, there is a significant problem in the furnace itself which will require attention. Consult Whip Mix Customer Service in this instance.
  • Page 12: Technical Support

    ProCal Operating Instructions Technical Support For additional support please contact us at (800)626-5651. Specifications • Special Firing Tray – Type K Thermocouple with ceramic support, ceramic fiber sheath in hot zone. Maximum Temperature: 1200 Degrees Celcius. • Instrument Box – ABS plastic enclosure with 2 line by 8 character LCD Display.

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